A crushing device for a reaction vessel
By installing a crushing device with a back plate and a speed-increasing plate inside the reactor, centrifugal force and turbulent flow are used to cut flocculant clumps, solving the problem that the stirring device in the prior art is difficult to break up small clumps, and improving the flocculant dissolution rate and pipeline smoothness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANSTEEL LITIAN WATER TREATMENT CO LTD (ANSHAN)
- Filing Date
- 2025-04-15
- Publication Date
- 2026-06-05
AI Technical Summary
When preparing flocculant mixtures in existing reactors, the stirring device is unable to effectively break up small clumps, leading to pipe blockage. Furthermore, existing crushing methods cause clumps to move towards the reactor wall under centrifugal force, making them difficult to break up again.
Multiple back plates and speed-increasing plates are installed inside the reactor. The back plates are attached to the reactor wall, and the speed-increasing plates are equipped with linear arrays of crushing blades. The agglomerates are cut and broken up by centrifugal force, and the turbulent flow further enhances the crushing effect.
It improves the dissolution rate of flocculant clumps, reduces pipe blockage, the crushing blade is easy to replace, maintenance is convenient, and the cost is low.
Smart Images

Figure CN224321415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, and in particular to a crushing device for a reaction vessel. Background Technology
[0002] The reactor is the main equipment for producing flocculant mixtures. During the production of flocculant mixtures, the flocculant (such as polyacrylamide) often clumps when mixed with water, easily clogging the customer's pipelines and affecting the customer's safe production.
[0003] When preparing flocculant mixtures using existing reactor stirring devices, the stirring action of the agitator alone can break up large clumps, but small clumps are difficult to break up and dissolve. Furthermore, the agitator itself has a weak crushing function. Even if large clumps can be broken up, the small clumps that form are still difficult to break up, which can easily cause abnormal situations such as pipeline blockage and adversely affect safe production.
[0004] The existing solution is to add blades to the stirring shaft so that the clumps collide with the blades during the mixing process and are thus broken up. However, this solution has a problem: because the water in the reactor becomes a high-speed rotating vortex under the agitation of the stirring paddle, the clumps will gradually move towards the reactor wall under the action of centrifugal force. In the reactor, it is difficult for the clumps on the reactor wall to return to the center and come into contact with the stirring paddle blades again, so the breaking effect is not good. Summary of the Invention
[0005] This invention provides a crushing device for a reaction vessel, which can solve the problem of poor crushing effect of clumps located on the vessel wall.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A crushing device for a reaction vessel includes a back plate, a speed-increasing plate, and a crushing blade; there are multiple back plates, the back of which is an arc surface that matches the arc shape inside the reaction vessel wall, and the back plates are connected by telescopic rods to form a closed loop. The whole is set inside the reaction vessel and supported on the vessel wall, with the back of the back plate in contact with the vessel wall.
[0008] The speed-increasing plate is mounted on and connected to the back plate; the speed-increasing plate is an arc-shaped plate, and there are multiple crushing blades, which are mounted on the convex arc surface of the arc-shaped plate.
[0009] The multiple cutting blades are arranged in a linear array on the convex surface of the arc-shaped plate.
[0010] The crushing blade is connected to the convex arc surface of the arc plate via a blade holder.
[0011] The blade holder is provided with a slot; the shredder is a No. 11 scalpel, the handle of which is inserted into the slot and connected to the blade holder by bolts; the blade holder is connected to the convex arc surface of the arc plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1) The crushing blade of the crushing device provided by this utility model is located on the vessel wall, which can cut and crush the clumps that move towards the vessel wall under the action of centrifugal force, improve the crushing effect of the clumps, thereby improving the dissolution rate and effect of the flocculant clumps, and at the same time solve the problem of pipeline blockage caused by flocculant clumps.
[0014] 2) In this utility model, the speed-increasing plate is an arc-shaped plate. The convex arc surface of the arc-shaped plate causes the water flow to change from the original laminar flow state to a turbulent flow state when the water flow comes from the direction of the crushing blade. This intensifies the disturbance force when the agglomerate meets the linear array of crushing blades, making the agglomerate easier to cut. The fragments are carried away from the crushing blade by the water flow and will not remain on the blade, thus not affecting the continued function of the crushing blade.
[0015] 3) The shredder in this utility model is a No. 11 surgical knife, which is a standardized product, easy to obtain, and inexpensive; and the surgical knife and the knife holder are connected by bolts, which makes installation and disassembly convenient, facilitates replacement of the surgical knife, and makes maintenance convenient. Attached Figure Description
[0016] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0017] Figure 1 This is a schematic diagram of a crushing device for a reaction vessel according to the present invention.
[0018] Figure 2 This is a schematic diagram of the back panel of this utility model.
[0019] Figure 3 This is a schematic diagram of the tool holder of this utility model.
[0020] Figure 4 This is a cross-sectional view of the tool holder of this utility model.
[0021] Figure 5 This is a schematic view illustrating the application of this utility model.
[0022] Explanation of reference numerals in the attached figures:
[0023] In the diagram: 1. Reactor 2. Agitator 3. Back plate 4. Speed increaser 5. Crusher 6. Telescopic rod 7. Cutter holder 71. Slot Detailed Implementation
[0024] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0025] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings:
[0026] like Figures 1 to 5 As shown, this utility model provides a crushing device for a reaction vessel, including a back plate 3, a speed-increasing plate 4, and a crushing blade 5. There are four back plates 3, the back of which is an arc surface that matches the arc shape of the inner wall of the reaction vessel 1. The back plates are connected by telescopic rods 6 to form a closed loop, which is installed inside the reaction vessel 1 and supported against the vessel wall. The back of the back plate 3 is in close contact with the vessel wall. In application, the telescopic rods 6 can be shortened to insert the closed loop into the reaction vessel 1, and then the telescopic rods 6 can be lengthened to support the entire loop against the vessel wall. This installation method does not damage the vessel wall structure.
[0027] The speed-increasing plate 4 is welded onto the back plate 3. The speed-increasing plate 4 is an arc-shaped plate, and seven cutting blades 5 are arranged in a linear array (7 rows * 1 column) on the convex surface of the arc-shaped plate. The blades of the cutting blades 5 face the direction of water flow.
[0028] The scalpel 5 is a No. 11 surgical scalpel, and it is connected to the convex surface of the curved plate via the scalpel holder 7. The No. 11 surgical scalpel can be purchased from Huai'an Jiabo Medical Equipment Co., Ltd.
[0029] The scalpel holder 7 has a slot 71. The handle of the scalpel is inserted into the slot 71, and the end of the handle contacts the bottom of the slot 71. The scalpel and the scalpel holder 7 are connected by bolts. The scalpel holder 7 is welded and fixed to the convex arc surface of the arc plate.
[0030] When applied, the stirring paddle 2 of the reactor rotates, causing the water to rotate. Under the action of centrifugal force, the clumps will gradually move towards the reactor wall and be cut and broken up by the linear array of scalpels.
[0031] The preferred embodiments of this utility model have been described in detail above with reference to the accompanying drawings. However, this utility model is not limited to the specific details of the above embodiments. Within the scope of the technical concept of this utility model, various simple modifications can be made to the technical solution of this utility model, and these simple modifications all fall within the protection scope of this utility model. It should also be noted that the various specific technical features described in the above embodiments can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, this utility model will not describe the various possible combinations separately. Furthermore, various different embodiments of this utility model can also be arbitrarily combined, as long as they do not violate the spirit of this utility model, they should also be considered as the content disclosed by this utility model.
Claims
1. A crushing device for a reaction vessel, characterized in that, It includes a back plate, a speed-increasing plate, and a crushing blade; there are multiple back plates, the back of which is an arc surface that matches the arc shape inside the reactor wall. The back plates are connected by telescopic rods to form a closed loop. The whole is set inside the reactor and supported on the reactor wall, with the back of the back plate in contact with the reactor wall. The speed-increasing plate is mounted on and connected to the back plate; the speed-increasing plate is an arc-shaped plate, and there are multiple crushing blades, which are mounted on the convex arc surface of the arc-shaped plate.
2. The crushing device for a reaction vessel according to claim 1, characterized in that, The multiple cutting blades are arranged in a linear array on the convex surface of the arc-shaped plate.
3. The crushing device for a reaction vessel according to claim 1, characterized in that, The crushing blade is connected to the convex arc surface of the arc plate via a blade holder.
4. The crushing device for a reaction vessel according to claim 3, characterized in that, The blade holder is provided with a slot; the shredder is a No. 11 scalpel, the handle of which is inserted into the slot and connected to the blade holder by bolts; the blade holder is connected to the convex arc surface of the arc plate.