Integrated thermal insulation board continuous processing equipment

Abstract

The present disclosure relates to the technical field of insulation board processing related equipment, and one embodiment of the present disclosure provides an integrated insulation board continuous processing equipment, which comprises a processing platform and a pair of stands, the stands are fixed at both ends of the surface of the processing platform, a slitting dust removal assembly is arranged between the processing platform and the stands, conveying rollers are arranged at the bottom of the processing platform, the conveying rollers are controlled to rotate by motors, a guide conveying assembly is arranged on the processing platform and the stands, a main shaft is rotatably connected between the stands, the main shaft is controlled to rotate by a motor, a plurality of transmission frames are arranged on the main shaft, a connecting rod is rotatably connected to the lower end of the connecting rod through a pin shaft, and a cutting saw blade is rotatably connected to the lower end of the connecting rod. Through the above technical scheme, the technical problem that the slitting mechanism in the prior art adopts single-blade intermittent cutting design, lacks a multi-blade linkage continuous slitting structure, and cannot work synchronously with the continuous conveying of the insulation board is solved.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the technical field of equipment related to insulation board processing, and more specifically, to an integrated continuous insulation board processing equipment. Background Technology

[0002] In the field of building insulation material processing, the continuous slitting process of integrated insulation boards faces the dual technical bottlenecks of low efficiency and dust pollution from traditional equipment. Existing slitting equipment suffers from significant structural defects: firstly, the slitting mechanism employs a single-blade intermittent cutting design, lacking a multi-blade linkage continuous slitting structure, making it impossible to synchronize with the continuous conveying of insulation boards. When the insulation board moves via the conveyor, the single blade needs frequent start-stop adjustments, and blade positioning relies on manual calibration, resulting in a mismatch between the slitting rhythm and the conveying speed. This is especially problematic when processing insulation boards of different specifications, requiring machine shutdowns to replace blades or adjust cutting parameters, severely impacting production continuity.

[0003] On the other hand, the dust removal system has a rudimentary structure, with only an open dust collection hood in the slitting area, failing to form a fully enclosed negative pressure cutting chamber. During the insulation board slitting process, the dust generated by the high-speed friction between the blade and the material easily spreads in all directions due to the lack of effective airflow guidance, and the cutting debris cannot be collected in time, not only polluting the workshop environment but also potentially affecting the equipment's operating accuracy due to dust accumulation. Furthermore, the slitting and dust removal components of traditional equipment are independent, and the slitting speed and dust removal airflow cannot be automatically adjusted according to the material characteristics. When processing insulation boards of different densities or materials, it is difficult to balance slitting efficiency and dust control, resulting in extremely poor production adaptability.

[0004] With the increasing demands for automation and precision in the processing of insulation boards due to industrialized building construction, traditional equipment, due to structural defects such as "outdated cutting mechanism and lack of dust control", can no longer meet the needs of modern continuous production. There is an urgent need to solve the problems of low cutting efficiency and dust pollution through structural innovation of multi-blade linkage cutting and fully enclosed negative pressure dust removal. Utility Model Content

[0005] To overcome the above-mentioned defects, the embodiments of this disclosure provide an integrated continuous processing equipment for insulation boards, which solves the technical problem that the cutting mechanism in the prior art adopts a single-blade intermittent cutting design, lacks a multi-blade linkage continuous cutting structure, and cannot operate synchronously with the continuous conveying of insulation boards.

[0006] According to one aspect, at least one embodiment of this disclosure provides an integrated continuous processing equipment for thermal insulation boards, comprising:

[0007] A processing platform and a pair of uprights, the uprights being fixed at both ends of the surface of the processing platform;

[0008] A separate dust removal assembly is disposed between the processing platform and the upright frame;

[0009] A pair of conveying rollers and a guiding conveying assembly are provided. The conveying rollers are all located at the bottom of the processing platform and are rotated by a motor. The guiding conveying assembly is located on the processing platform and the upright frame.

[0010] The splitting and dust removal assembly includes a main shaft, which is rotatably connected between the uprights. The main shaft is controlled to rotate by a motor. Several transmission frames are provided on the main shaft. Connecting rods are rotatably connected to the transmission frames. The lower end of the connecting rods is rotatably connected to a cutting saw blade via a pin.

[0011] As a further technical solution, the processing platform is provided with a base frame at the bottom, and the surface of the base frame is provided with several pairs of guide rods, and the lower end of the cutting saw blade is movably connected to one pair of the guide rods.

[0012] As a further technical solution, the surface of the processing platform is provided with several openings, the cutting saw blade is located in the openings, the processing platform is provided with an air cavity, the air cavity is connected to the openings, and a connecting pipe is provided at the bottom of the air cavity.

[0013] As a further technical solution, the guiding and conveying assembly includes a pair of side cavities, each of which is opened within the upright frame. A vertical screw is rotatably connected to each side cavity, and a connecting frame is vertically slidably connected to each side cavity. The connecting frame and the vertical screw are connected by a threaded engagement.

[0014] As a further technical solution, a pressure plate is provided at the bottom of the connecting frame, a pair of pressure rollers are rotatably connected between the connecting frames, a pair of elongated holes are provided at both ends of the surface of the processing platform, and a pair of transverse screws are provided at the bottom of the processing platform, the transverse screws being rotated by a motor.

[0015] As a further technical solution, the bottom ends of the processing platform are slidably connected to a movable frame, the movable frame is connected to the transverse screw through a threaded connection, and a pair of clamping rollers are rotatably connected to the upper end of the movable frame, the clamping rollers being located inside the elongated hole.

[0016] As a further technical solution, one end of the pressure plate is bent upwards, and the bent end of the pressure plate has an arc-shaped transition structure.

[0017] As a further technical solution, the upper end face of the clamping roller is lower than the thickness of the insulation board.

[0018] The beneficial effects of the embodiments disclosed herein are as follows:

[0019] 1. In this disclosure, the splitting and dust removal assembly drives the transmission frame and connecting rod through the main shaft, so that multiple cutting saw blades move up and down in a synchronous manner, realizing continuous splitting of insulation boards at multiple positions, solving the problem of low efficiency of traditional single-blade intermittent cutting. The air chamber, opening, and connecting pipe in the processing platform form a negative pressure dust removal system, which adsorbs dust in time during splitting, avoids dust diffusion, and improves the working environment. The guide rod on the base frame ensures the vertical movement of the cutting saw blades and guarantees splitting accuracy.

[0020] 2. In this disclosure, the guiding conveying assembly adjusts the height of the connecting frame via a vertical screw, allowing the pressure roller and the conveying roller to clamp the insulation board, preventing vertical jumping. The transverse screw drives the moving frame to move the clamping roller laterally, applying lateral pressure to the edge of the insulation board to correct conveying deviation and form a three-dimensional limiting structure to ensure stable conveying of the insulation board. One end of the pressure plate is curved to reduce friction with the insulation board, and the upper surface of the clamping roller is lower than the thickness of the insulation board to avoid interference. This assembly is compatible with insulation boards of different specifications, providing precisely positioned materials for slitting and improving processing continuity and stability. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0022] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0023] Figure 2 This is an isometric drawing of the present disclosure;

[0024] Figure 3 This is an isometric sectional view of the present disclosure;

[0025] Figure 4 Appendix to this disclosure Figure 2 Enlarged view of part A in the middle;

[0026] In the diagram: 1. Processing platform; 2. Frame; 3. Conveyor roller; 4. Separating and dust-removing assembly; 4-1. Main shaft; 4-2. Transmission frame; 4-3. Connecting rod; 4-4. Cutting saw blade; 4-5. Base frame; 4-6. Guide rod; 4-7. Through port; 4-8. Air chamber; 4-9. Connecting pipe; 5. Guide and conveying assembly; 5-1. Side cavity; 5-2. Vertical screw; 5-3. Connecting frame; 5-4. Pressure plate; 5-5. Pressure roller; 5-6. Long hole; 5-7. Horizontal screw; 5-8. Moving frame; 5-9. Clamping roller. Detailed Implementation

[0027] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0028] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0029] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0030] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0032] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] like Figures 1-4 As shown, it illustrates an integrated insulation board continuous processing equipment according to an embodiment of the present disclosure, comprising:

[0034] A processing platform 1 and a pair of uprights 2, wherein the uprights 2 are fixed at both ends of the surface of the processing platform 1;

[0035] The separate dust removal assembly 4 is disposed between the processing platform 1 and the upright frame 2;

[0036] A pair of conveying rollers 3 and a guide conveying assembly 5 are provided. The conveying rollers 3 are all located at the bottom of the processing platform and are rotated by a motor. The guide conveying assembly 5 is located on the processing platform 1 and the upright frame 2.

[0037] The cutting and dust removal assembly 4 includes a main shaft 4-1, which is rotatably connected between the uprights 2. The main shaft 4-1 is controlled to rotate by a motor. Several transmission frames 4-2 are provided on the main shaft 4-1. Connecting rods 4-3 are rotatably connected to the transmission frames 4-2. The lower end of the connecting rods 4-3 is rotatably connected to a cutting saw blade 4-4 via a pin. A base frame 4-5 is provided at the bottom of the processing platform 1. Several pairs of guide rods 4-6 are provided on the surface of the base frame 4-5. The lower end of the cutting saw blade 4-4 is movably connected to a pair of guide rods 4-6. Several openings 4-7 are provided on the surface of the processing platform 1. The cutting saw blade 4-4 is located in the openings 4-7. An air chamber 4-8 is provided inside the processing platform 1. The air chamber 4-8 is connected to the openings 4-7. A connecting pipe 4-9 is provided at the bottom of the air chamber 4-8.

[0038] In some examples, a cutting and dust removal assembly 4 is designed to achieve simultaneous cutting and dust removal at multiple locations. This assembly uses a main shaft 4-1 rotatably connected between the uprights 2 as its power core. When the main shaft 4-1 rotates via a motor, it drives several transmission frames 4-2 to rotate synchronously. Connecting rods 4-3, rotatably mounted on the transmission frames 4-2, are connected to the cutting saw blade 4-4 via pins. When the transmission frames 4-2 rotate with the main shaft 4-1, the connecting rods 4-3 drive the cutting saw blade 4-4 to reciprocate up and down within the openings 4-7 on the surface of the processing platform 1, achieving continuous cutting of the insulation board. Guide rods 4-6 on the bottom frame 4-5 of the processing platform 1 provide vertical guidance for the cutting saw blade 4-4, ensuring precise cutting positions.

[0039] The air chamber 4-8 within the processing platform 1 is connected to the outlet 4-7, and the bottom connecting pipe 4-9 can be connected to a negative pressure dust removal system. When the cutting saw blade 4-4 cuts the insulation board, the air chamber 4-8 generates suction through the outlet 4-7, drawing in the dust generated during the cutting process, which is then discharged through the connecting pipe 4-9, preventing dust diffusion. The main shaft 4-1 drives the transmission frame 4-2 and the connecting rod 4-3 in a linkage structure, enabling multiple cutting saw blades 4-4 to move synchronously, achieving multi-position synchronous cutting of the insulation board. The dust removal system composed of the air chamber 4-8 and the connecting pipe 4-9 can instantly absorb the dust generated during cutting, ensuring a clean processing environment. The cutting dust removal assembly 4, through the combination of mechanical transmission and the dust removal system, improves the cutting efficiency of the insulation board and enhances the working environment.

[0040] like Figures 1-4 As shown in the figure, the guide conveying assembly 5 in this embodiment includes a pair of side cavities 5-1, each of which is opened within the upright frame 2. A vertical screw 5-2 is rotatably connected within each side cavity 5-1. A connecting frame 5-3 is vertically slidably connected within each side cavity 5-1. The connecting frame 5-3 is threadedly connected to the vertical screw 5-2. A pressure plate 5-4 is provided at the bottom of the connecting frame 5-3. A pair of pressure rollers 5-5 are rotatably connected between the connecting frames 5-3. A pair of elongated holes 5-6 are provided at both ends of the surface of the processing platform 1. A pair of transverse screws 5-7 are provided at the bottom of the processing platform 1. The transverse screws 5-7 are rotated by a motor. A movable frame 5-8 is slidably connected at both ends of the bottom of the processing platform 1. The movable frame 5-8 is threadedly connected to the transverse screws 5-7. A pair of clamping rollers 5-9 are rotatably connected to the upper end of the movable frame 5-8. The clamping rollers 5-9 are located within the elongated holes 5-6.

[0041] In some examples, a guide conveying assembly 5 is designed to stably convey the insulation board and prevent positional deviation. This assembly includes a side cavity 5-1 within the upright frame 2 and a vertical screw 5-2. A connecting frame 5-3 engages with the vertical screw 5-2 via threads. When the vertical screw 5-2 rotates, the connecting frame 5-3 drives the bottom pressure plate 5-4 and pressure roller 5-5 to move up and down. The pressure of the pressure roller 5-5 can be adjusted according to the thickness of the insulation board. The pressure rollers 5-5 between the connecting frames 5-3 engage with the bottom conveying roller 3 of the processing platform 1 to form an upper and lower clamping conveying structure, ensuring smooth movement of the insulation board.

[0042] The clamping rollers 5-9 within the elongated holes 5-6 on the surface of processing platform 1 are driven by the bottom transverse screw 5-7. When the motor drives the transverse screw 5-7 to rotate, the moving frame 5-8 slides along the bottom of processing platform 1, causing the clamping rollers 5-9 to move laterally within the elongated holes 5-6. The clamping rollers 5-9 on both sides can move synchronously towards the center, applying lateral pressure to the edge of the insulation board and correcting any deviation during conveying. The vertical pressure of the pressure roller 5-5 and the lateral constraint of the clamping rollers 5-9 form a three-dimensional limiting structure: the pressure roller 5-5 prevents the insulation board from jumping up and down, the clamping rollers 5-9 prevent it from shifting left and right, and the conveying roller 3 provides forward propulsion. The height of the pressure roller 5-5 is adjusted by the vertical screw 5-2, and the position of the clamping rollers 5-9 is controlled by the transverse screw 5-7. The guiding conveying assembly 5 can adapt to insulation boards of different specifications, ensuring their stable position during conveying and providing precisely positioned materials for subsequent processing steps.

[0043] For example, such as Figure 1 As shown, one end of the pressure plate 5-4 is bent upwards, and the bent end of the pressure plate 5-4 has an arc-shaped transition structure.

[0044] In some examples, the use of bending and curved transitions reduces friction on the insulation board, making the conveying process smoother.

[0045] For example, such as Figure 2 As shown, the upper end face of the clamping rollers 5-9 is lower than the thickness of the insulation board.

[0046] In some examples, the main function of the clamping rollers 5-9 is to adhere to both sides of the insulation board, serving as a guide and preventing friction with the pressure plate 5-4.

[0047] When needed for actual use: The upright frame 2 is fixed at both ends of the processing platform 1. The conveyor roller 3 is installed at the bottom of the processing platform 1 and driven by a motor. The main shaft 4-1 of the split dust removal assembly 4 is rotatably connected between the upright frames 2. The transmission frame 4-2 is fixed on the main shaft 4-1. The connecting rod 4-3 is rotatably mounted on the transmission frame 4-2. The cutting saw blade 4-4 is connected to the lower end of the connecting rod 4-3 via a pin. The guide rod 4-6 on the base frame 4-5 passes through the lower end of the cutting saw blade 4-4. An air chamber 4-8 is opened inside the processing platform 1 and communicates with the outside through a port 4-7. A connecting pipe 4-9 connects to the bottom of the air chamber 4-8. The side cavity 5-1 of the guide conveyor assembly 5 is opened inside the upright frame 2. The vertical screw 5-2 is rotatably connected to the side cavity 5-1. Inside the processing platform 1, the connecting frame 5-3 is threadedly engaged with the vertical screw 5-2. The pressure plate 5-4 and the pressure roller 5-5 are installed on the connecting frame 5-3. The transverse screw 5-7 is installed at the bottom of the processing platform 1. The moving frame 5-8 is threadedly engaged with the transverse screw 5-7. The clamping roller 5-9 is installed on the upper end of the moving frame 5-8 and located in the elongated hole 5-6. During use, the conveying roller 3 drives the insulation plate to move. The main shaft 4-1 drives the transmission frame 4-2 to rotate. The connecting rod 4-3 drives the cutting saw blade 4-4 to cut up and down under the guidance of the guide rod 4-6. The air chamber 4-8 is connected to the negative pressure system through the connecting pipe 4-9 to adsorb dust. The vertical screw 5-2 adjusts the height of the pressure roller 5-5. The transverse screw 5-7 drives the clamping roller 5-9 to correct the offset of the insulation plate.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. An integrated continuous processing equipment for insulation boards, characterized in that, include: A processing platform (1) and a pair of uprights (2), the uprights (2) being fixed at both ends of the surface of the processing platform (1); The separate dust removal assembly (4) is disposed between the processing platform (1) and the upright frame (2); A pair of conveying rollers (3) and a guide conveying assembly (5) are provided. The conveying rollers (3) are both located at the bottom of the processing platform (1). The conveying rollers (3) are rotated by a motor. The guide conveying assembly (5) is located on the processing platform (1) and the upright frame (2). The splitting and dust removal assembly (4) includes a main shaft (4-1), which is rotatably connected between the uprights (2). The main shaft (4-1) is rotated by a motor. Several transmission frames (4-2) are provided on the main shaft (4-1). A connecting rod (4-3) is rotatably connected to the transmission frame (4-2). The lower end of the connecting rod (4-3) is rotatably connected to a cutting saw blade (4-4) via a pin.

2. The integrated continuous processing equipment for insulation boards according to claim 1, characterized in that, The processing platform (1) is provided with a base frame (4-5) at the bottom. Several pairs of guide rods (4-6) are provided on the surface of the base frame (4-5). The lower end of the cutting saw blade (4-4) is movably connected to a pair of guide rods (4-6).

3. The integrated continuous processing equipment for insulation boards according to claim 2, characterized in that, The processing platform (1) has several openings (4-7) on its surface. The cutting saw blade (4-4) is located in the opening (4-7). The processing platform (1) has an air chamber (4-8) inside it. The air chamber (4-8) is connected to the opening (4-7). A connecting pipe (4-9) is provided at the bottom of the air chamber (4-8).

4. The integrated continuous processing equipment for insulation boards according to claim 1, characterized in that, The guiding and conveying assembly (5) includes a pair of side cavities (5-1), each of which is opened inside the upright frame (2). A vertical screw (5-2) is rotatably connected inside each side cavity (5-1), and a connecting frame (5-3) is vertically slidably connected inside each side cavity (5-1). The connecting frame (5-3) and the vertical screw (5-2) are connected by a threaded engagement.

5. The integrated continuous processing equipment for insulation boards according to claim 4, characterized in that, The bottom of the connecting frame (5-3) is provided with a pressure plate (5-4), and a pair of pressure rollers (5-5) are rotatably connected between the connecting frames (5-3). A pair of elongated holes (5-6) are opened at both ends of the surface of the processing platform (1). A pair of transverse screws (5-7) are provided at the bottom of the processing platform (1), and the transverse screws (5-7) are rotated by a motor.

6. The integrated continuous processing equipment for insulation boards according to claim 5, characterized in that, The processing platform (1) has a movable frame (5-8) slidably connected to both ends of the bottom. The movable frame (5-8) is connected to the transverse screw (5-7) by a threaded engagement. A pair of clamping rollers (5-9) are rotatably connected to the upper end of the movable frame (5-8). The clamping rollers (5-9) are located inside the elongated hole (5-6).

7. The integrated continuous processing equipment for insulation boards according to claim 5, characterized in that, One end of the pressure plate (5-4) is bent upwards, and the bent end of the pressure plate (5-4) has an arc-shaped transition structure.

8. The integrated continuous processing equipment for insulation boards according to claim 6, characterized in that, The upper surface of the clamping roller (5-9) is lower than the thickness of the insulation board.

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