Full-automatic packing system for gasified carbon

Abstract

The utility model discloses a kind of full-automatic packing systems of gasification carbon, including bunker, the lower part of bunker is equipped with hopper, hopper lower end is connected with temporary storage bin, bunker upper end is through and is equipped with feed inlet;The lower two sides of temporary storage bin are respectively provided with discharging valve and discharge valve, and the other end of discharge valve is through and is connected with injection tube, and injection tube lower end is connected to packing device;Through connection is equipped with discharge pipe on the side wall of hopper, and discharge valve is equipped on discharge pipe;Bunker is equipped with guide mechanism for vibrating material inside it.The utility model design is simple, compact structure, can be well guaranteed the uniformity of gasification carbon packing, and inhibit the dust raising when packing, guarantee the stable packing effect and packing quality.

Description

Technical Field

[0001] This utility model relates to the field of gasified char technology, and in particular to a fully automatic gasified char packaging system. Background Technology

[0002] Biomass combustible gas is a clean energy source with a composition similar to natural gas. Its combustible components are mainly CO, H2, CH4, and polychain hydrocarbons. The gas contains very little nitrogen oxides and sulfides, and the flue gas after combustion meets emission standards close to those of natural gas.

[0003] Biomass gasification char is a solid carbonaceous material obtained from biomass feedstock during the biomass gasification process. It has a high specific surface area and good adsorption properties, and is widely used in soil improvement, pollutant adsorption, and energy production (such as biomass fuel).

[0004] Currently, most gasified charcoal packaging is done manually or in combination with semi-automatic packaging equipment. This process generates a lot of dust, affecting the production environment, and the consistency of packaged weight is poor. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies, such as excessive dust generation during packaging, impacting the production environment, and poor consistency in packaged weight. Therefore, this invention proposes a fully automatic packaging system for gasified charcoal.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A fully automatic gasified char packaging system includes a silo, a hopper at the bottom of the silo, a temporary storage bin at the bottom of the hopper, and a feed inlet at the top of the silo.

[0008] The temporary storage bin is equipped with a feeding valve and a discharge valve on its upper and lower sides, respectively. The other end of the discharge valve is connected to a material injection pipe, and the lower end of the material injection pipe is connected to a packaging device.

[0009] A discharge pipe is connected through the side wall of the hopper, and a discharge valve is provided on the discharge pipe.

[0010] The hopper is equipped with a material guiding mechanism for vibrating the material.

[0011] Preferably, air ducts are installed through the side walls on both sides of the temporary storage compartment, and filter screens are laid inside the air ducts. The other end of one of the air ducts is connected to a dust collection device.

[0012] Preferably, the inclination angle of the hopper sidewall is set to 55° to 70°.

[0013] Preferably, the material guiding mechanism includes a guide rod vertically slidably disposed in the inner cavity of the hopper, a sliding sleeve embedded in the top wall of the hopper for sliding the guide rod, and a drive assembly for driving the hopper to reciprocate up and down. The upper end of the guide rod is provided with a striking plate, and a return spring is connected between the striking plate and the sliding sleeve.

[0014] More preferably, the drive assembly includes a motor disposed at the upper end of the hopper and a cam disposed at the output end of the motor, the cam being disposed above the impact plate.

[0015] More preferably, a stabilizing sleeve is provided in the inner cavity of the hopper via a bracket, and the guide rod passes through the stabilizing sleeve and is slidably connected to it.

[0016] Preferably, both the feeding valve and the discharge valve are pneumatic valves.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. In this utility model, the design of the temporary storage bin can ensure stable control of the amount of gasified char packaged and ensure the uniformity of the gasified char packaging.

[0019] 2. In this utility model, the design of the air guide pipe enables the gasified carbon in the temporary storage chamber to be vacuumed and dust removed, avoiding dust generation during packaging, ensuring the production environment while improving the packaging quality of the gasified carbon.

[0020] 3. In this utility model, the coordination between the material guiding mechanism and the inclination angle of the inner wall of the hopper can ensure good material flow, avoid material blockage, and ensure stable automatic packaging capability.

[0021] This utility model features a simple design and compact structure, which effectively ensures the uniformity of gasified char packaging and suppresses dust generation during packaging, thus guaranteeing stable packaging results and quality. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the appearance structure of this utility model.

[0023] Figure 2 This is a side view of the present invention.

[0024] Figure 3 This is a bottom view of the structure of this utility model.

[0025] Figure 4 This is a cross-sectional view of the present invention.

[0026] Figure 5 for Figure 4 Enlarged view of section A in the middle.

[0027] Figure 6This is a schematic diagram of the air duct structure of this utility model.

[0028] In the diagram: 1. Hopper 11. Inlet 12. Temporary storage bin 2. Discharge valve 21. Outlet valve 22. Air guide pipe 23. Filter screen 231. Injection pipe 3. Discharge pipe 4. Discharge valve 41. Guide mechanism 5. Guide rod 51. Impact plate 511. Stabilizing sleeve 512. Sliding sleeve 52. Return spring 53. Cam 54. Motor 55. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0030] Reference Figure 1-6 A fully automatic packaging system for gasified char includes a silo 1, with a hopper 11 at the bottom of the silo 1 and a temporary storage bin 2 connected to the bottom of the hopper 11. A feed inlet 12 is provided at the top of the silo 1. The gasified char after biomass gasification is fed into the silo 1 through the feed inlet 12 for storage.

[0031] The temporary storage bin 2 is equipped with a feeding valve 21 and a discharge valve 22 on its upper and lower sides, respectively. The other end of the discharge valve 22 is connected to a feeding pipe 3, and the lower end of the feeding pipe 3 is connected to a packaging device. Both the feeding valve 21 and the discharge valve 22 are pneumatic valves. When it is necessary to package the gasified carbon, the feeding valve 21 is opened first to let the gasified carbon material fall into the temporary storage bin 2, then the feeding valve 21 is closed and the discharge valve 22 is opened. The material is sent to the packaging device through the feeding pipe 3 for packaging. The packaging device can be a fully automatic packaging device to realize the fully automatic feeding and packaging of gasified carbon.

[0032] A discharge pipe 4 is connected through the side wall of the hopper 11, and a discharge valve 41 is provided on the discharge pipe 4. When the temporary storage bin 2 needs to be repaired or a small amount of material needs to be taken out, the discharge valve 41 can be opened to take out the material through the discharge pipe 4, which is convenient for manual material handling.

[0033] The hopper 1 is equipped with a material guiding mechanism 5 for vibrating the material. The material is vibrated by the material guiding mechanism 5 to avoid blockage.

[0034] Based on the above technical solution, when it is necessary to package gasified char, the gasified char is stored in the silo 1, and the packaging weight of the material is controlled by the temporary storage silo 2. The packaging is carried out in conjunction with the fully automatic packaging device, so as to realize the fully automatic packaging of gasified char while ensuring the uniformity of the packaging.

[0035] In this technical solution, such as Figure 1-6As shown, air guide pipes 23 are installed through both side walls of the temporary storage chamber 2. Filter screens 231 are laid inside each air guide pipe 23, and the other end of one of the air guide pipes 23 is connected to a dust collection device. When the gasified char is lowered into the temporary storage chamber 2, the feeding valve 21 and the discharge valve 22 are closed, and the dust collection device removes dust and other pollutants from the gasified char to ensure the packaging quality of the gasified char.

[0036] In this technical solution, such as Figure 1-5 As shown, the inclination angle of the side wall of the hopper 11 is set to 55° to 70°. This ensures the stable sliding of the gasified carbon, prevents material from accumulating on the inner wall of the hopper 11, and ensures smooth material discharge.

[0037] In this technical solution, such as Figure 1-5 As shown, the material guiding mechanism 5 includes a guide rod 51 vertically slidably disposed in the inner cavity of the hopper 1, a sliding sleeve 52 embedded in the top wall of the hopper 1 for sliding the guide rod 51, and a drive assembly for driving the hopper 1 to reciprocate up and down. A striking plate 511 is provided at the upper end of the guide rod 51, and a return spring 53 is connected between the striking plate 511 and the sliding sleeve 52. The drive assembly drives the guide rod 51 to slide vertically back and forth, preventing material blockage and ensuring material flowability.

[0038] In this technical solution, such as Figure 1-5 As shown, a stabilizing sleeve 512 is provided in the inner cavity of the hopper 1 via a bracket. The guide rod 51 passes through the stabilizing sleeve 512 and is slidably connected to it. This ensures the stability of the sliding of the guide rod 51 and also limits the swing of the guide rod 51, preventing the gasified carbon from breaking.

[0039] In this technical solution, such as Figure 1-5 As shown, the drive assembly includes a motor 55 mounted on the upper end of the hopper 1 and a cam 54 mounted on the output end of the motor 55. The cam 54 is positioned above the impact plate 511. The design of the cam 54, in conjunction with the impact plate 511, drives the guide rod 51 to reciprocate up and down, guiding the material smoothly and quickly. Simultaneously, it prevents the gasified carbon from breaking due to excessive movement of the guide rod 51, ensuring a good guiding effect.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A fully automated packaging system for gasified charcoal, characterized in that, Includes a silo (1), the lower part of which is provided with a hopper (11), the lower end of which is connected to a temporary storage bin (2), and the upper end of the silo (1) is provided with a feed inlet (12); The temporary storage bin (2) is provided with a feeding valve (21) and a discharge valve (22) on the upper and lower sides respectively. The other end of the discharge valve (22) is connected to a material injection pipe (3), and the lower end of the material injection pipe (3) is connected to a packaging device. A discharge pipe (4) is connected through the side wall of the hopper (11), and a discharge valve (41) is provided on the discharge pipe (4); The hopper (1) is equipped with a material guiding mechanism (5) for vibrating materials.

2. The fully automatic packaging system for gasified charcoal according to claim 1, characterized in that, The temporary storage compartment (2) has air pipes (23) installed through the side walls on both sides. The inner side of each air pipe (23) is covered with a filter screen (231), and the other end of one of the air pipes (23) is connected to a dust collection device.

3. The fully automatic packaging system for gasified charcoal according to claim 1, characterized in that, The inclination angle of the side wall of the hopper (11) is set to 55° to 70°.

4. The fully automatic packaging system for gasified charcoal according to claim 1, characterized in that, The material guiding mechanism (5) includes a guide rod (51) vertically slidably disposed in the inner cavity of the hopper (1), a sliding sleeve (52) embedded on the top wall of the hopper (1) for sliding the guide rod (51), and a drive assembly for driving the hopper (1) to reciprocate up and down. The upper end of the guide rod (51) is provided with a striking plate (511), and a return spring (53) is connected between the striking plate (511) and the sliding sleeve (52).

5. The fully automatic packaging system for gasified char according to claim 4, characterized in that, The drive assembly includes a motor (55) disposed at the upper end of the hopper (1) and a cam (54) disposed at the output end of the motor (55), the cam (54) being disposed above the striking plate (511).

6. The fully automatic packaging system for gasified char according to claim 4, characterized in that, The hopper (1) has a stabilizing sleeve (512) installed in its inner cavity by means of a bracket, and the guide rod (51) passes through the stabilizing sleeve (512) and is slidably connected to it.

7. The fully automatic packaging system for gasified charcoal according to claim 1, characterized in that, Both the feeding valve (21) and the discharge valve (22) are pneumatic valves.

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