Integrated field vehicle braking performance testing device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 北京市大兴区特种设备检测所
- Filing Date
- 2025-07-31
- Publication Date
- 2026-06-05
AI Technical Summary
Existing vehicle braking performance testing equipment fails to simultaneously consider braking force factors, and has multiple testing stations and cumbersome operation, affecting the accuracy and efficiency of test results.
An integrated vehicle braking performance testing device was designed, including a main unit, a pressure sensor, and a handheld terminal. It can be quickly installed on the vehicle using a magnetic attachment component. The pressure sensor collects the braking force, and the test results are displayed and recorded in real time via Bluetooth communication.
It simplifies the testing station, improves testing efficiency and accuracy, adapts to different vehicle models, and enhances the portability and maintainability of the equipment.
Smart Images

Figure CN224327911U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of special equipment performance testing technology, specifically to an integrated field vehicle braking performance testing device. Background Technology
[0002] Special-purpose motor vehicles used in factories and plant areas (hereinafter referred to as "factory vehicles") are one of the eight categories of special equipment. The braking performance of these vehicles directly affects driving and operational safety and is also an important indicator of active safety. During operation, factory vehicles should be able to ideally achieve functions such as deceleration and stopping under the driver's control. Furthermore, the braking performance of factory vehicles is one of the mandatory inspection items stipulated in TSG81—2022 "Safety Technical Regulations for Special-Purpose Motor Vehicles Used in Factories and Plants".
[0003] The braking performance of parking vehicles mainly consists of two parts: parking brake and service brake. Parking brake refers to the resistance applied to the vehicle when it is parked, preventing it from rolling. Service brake refers to the driver's operation of the service brake system (such as foot brake or handbrake) during driving, slowing down and stopping as needed or stopping within the shortest distance, and maintaining a stable speed when driving downhill. Many factors affect the service braking distance of parking vehicles, but initial braking speed and braking force are two extremely important factors. Although current standards specify both initial braking speed and braking force, current testing devices, using braking distance as the measurement method, only consider the initial braking speed factor and do not simultaneously consider the influence of braking force. Therefore, the test results are flawed or obtained under unqualified conditions. Furthermore, current testing instruments have multiple installation positions, are cumbersome to operate, and have strict requirements for the testing site, limiting their use. Utility Model Content
[0004] Therefore, this utility model provides an integrated field vehicle braking performance testing device to solve at least one technical problem existing in the prior art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] An integrated testing device for the braking performance of field vehicles, comprising:
[0007] The host includes a housing, a circuit board installed inside the housing, and a magnetic suction assembly installed inside the housing. The host can be detachably installed on the vehicle to be inspected via the magnetic suction assembly.
[0008] A pressure sensor is detachably mounted on the brake pedal of the vehicle under inspection via a fixing assembly, and the pressure sensor is connected to the main control plug of the host computer via a cable.
[0009] A handheld terminal, which is communicatively connected to the host.
[0010] In this way, the braking force can be collected by the pressure sensor installed on the brake pedal, and the pressure sensor is integrated with the host to form a test device, which solves the problem of the large number of test stations required in the existing technology.
[0011] In some embodiments, the housing includes a housing bottom and a housing cover detachably connected to the housing bottom.
[0012] In some embodiments, the magnetic attraction assembly includes a plurality of strong magnets, each of which is evenly distributed on the bottom of the shell.
[0013] In some embodiments, the fixing component includes:
[0014] A fixing groove is formed on the base of the pressure sensor;
[0015] The strap passes through the fixing groove and is tied to the brake pedal.
[0016] In some embodiments, the surface of the base facing the brake pedal has a flat structure.
[0017] In some embodiments, the host computer also includes an external antenna interface, a switch, and a charging connector. Attached Figure Description
[0018] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0019] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0020] Figure 1 One of the structural schematic diagrams of the integrated field vehicle braking performance testing device provided by this utility model;
[0021] Figure 2 This is the second structural schematic diagram of the integrated field vehicle braking performance testing device provided by this utility model.
[0022] Explanation of reference numerals in the attached figures:
[0023] 1-Shell cover; 2-Shell bottom; 3-Internal antenna interface; 4-External antenna interface; 5-Main control plug; 6-Switch; 7-Brake pedal; 8-Pressure sensor; 9-Lithium battery; 10-Circuit board; 11-Strong magnet; 12-Charging connector; 13-Fixing slot. Detailed Implementation
[0024] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0025] In one specific implementation, such as Figure 1 and Figure 2 As shown, the integrated vehicle braking performance testing device provided by this utility model includes a main unit, a pressure sensor 8, and a handheld terminal. The main unit includes a housing, a circuit board 10 installed within the housing, and a magnetic suction assembly installed within the housing. The main unit is detachably mounted on the vehicle to be tested via the magnetic suction assembly. During use, the main unit is placed on the vehicle to be tested according to the direction indicated on the nameplate. The pressure sensor 8 is detachably mounted on the brake pedal 7 of the vehicle to be tested via a fixing assembly. The pressure sensor 8 is connected to the main control plug 5 of the main unit via a cable. The handheld terminal communicates with the main unit via Bluetooth. The handheld terminal can be used for data presentation, allowing test results to be displayed and recorded in real time, facilitating quick data acquisition and analysis by operators. It should be understood that the handheld terminal can be a tablet computer, a laptop computer, or a dedicated display device, etc.
[0026] In this way, the braking force can be collected by the pressure sensor 8 installed on the brake pedal 7, and the pressure sensor 8 is integrated with the main unit into a test device, solving the problem of multiple test stations required in the existing technology. The integrated design of the main unit makes the entire test device more compact, easy to carry and operate, and the magnetic component design allows the main unit to be quickly installed on the vehicle, improving test efficiency.
[0027] Specifically, the housing includes a housing base 2 and a housing cover 1 detachably connected to the housing base 2. The detachable housing cover 1 makes the installation and maintenance of the internal components of the main unit more convenient, improving the maintainability of the equipment. The detachable housing base 2 and housing cover 1 can be fixed together by screws or clips to improve the sealing and durability of the equipment.
[0028] The aforementioned magnetic assembly includes multiple strong magnets 11, which are evenly distributed on the bottom of the housing 2. For example, the main unit has three built-in strong magnets 11, each horizontally arranged on the bottom of the main unit's housing, which can be attracted to the forks. The even distribution of multiple strong magnets 11 increases the attraction between the main unit and the vehicle, ensuring that the main unit will not loosen or fall off during testing. The magnetic assembly can be replaced with other detachable installation methods, such as suction cups, hooks, or dedicated brackets, to adapt to different types of vehicles and installation requirements.
[0029] Specifically, the fixing component includes a fixing groove 13 and a strap. The fixing groove 13 is formed on the base of the pressure sensor 8, and the strap passes through the fixing groove 13 and is tied to the brake pedal 7. The combined design of the fixing groove 13 and the strap allows the pressure sensor 8 to be securely installed on the brake pedal, preventing the sensor from shifting due to vibration or impact during testing. Other fixing methods can be used for the fixing component, such as adhesive fasteners, snap-on fasteners, or special clamps, to adapt to brake pedals of different shapes and sizes.
[0030] The base has a flat surface facing the brake pedal 7, which makes it more suitable for fixing to the brake pedal 7. The flat structure of the base can better fit the brake pedal 7, reducing data errors caused by poor contact. The base can be designed as curved or other shapes to accommodate brake pedals of different shapes.
[0031] Furthermore, the main unit also includes an internal antenna interface 3, an external antenna interface 4, a main control plug 5, a switch 6, and a charging connector 12. A lithium battery 9 is installed inside the main unit, and a Bluetooth antenna can be connected via the external antenna interface 4. The main unit has a built-in circuit board 10, which integrates an accelerometer chip for measuring vehicle acceleration. The external antenna interface 4 allows the main unit to connect to an external antenna, enhancing signal transmission capabilities. The design of the switch 6 and charging connector 12 makes the main unit more convenient to use. The main unit can also be designed with an internal antenna to reduce the number of external interfaces and improve the device's waterproof and dustproof performance.
[0032] The above specific embodiments further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above are only specific embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made on the basis of the technical solution of this utility model should be included within the scope of protection of this utility model.
Claims
1. An integrated testing device for the braking performance of a field vehicle, characterized in that, include: The host includes a housing, a circuit board installed inside the housing, and a magnetic suction assembly installed inside the housing. The host can be detachably installed on the vehicle to be inspected via the magnetic suction assembly. A pressure sensor is detachably mounted on the brake pedal of the vehicle under inspection via a fixing assembly, and the pressure sensor is connected to the main control plug of the host computer via a cable. A handheld terminal, which is communicatively connected to the host.
2. The integrated field vehicle braking performance testing device according to claim 1, characterized in that, The housing includes a bottom and a cover detachably connected to the bottom.
3. The integrated field vehicle braking performance testing device according to claim 2, characterized in that, The magnetic attraction component includes multiple strong magnets, which are evenly distributed on the bottom of the shell.
4. The integrated field vehicle braking performance testing device according to claim 3, characterized in that, The fixing component includes: A fixing groove is formed on the base of the pressure sensor; The strap passes through the fixing groove and is tied to the brake pedal.
5. The integrated field vehicle braking performance testing device according to claim 4, characterized in that, The surface of the base facing the brake pedal has a flat structure.
6. The integrated field vehicle braking performance testing device according to claim 1, characterized in that, The host also has an external antenna interface, a switch, and a charging connector.