Pulling mechanism based on inductive winding

Abstract

The utility model relates to inductance processing equipment technical field especially relates to a kind of wire pulling mechanism based on inductance winding, be provided with clamping fixture, wire clamping assembly and release control assembly, realize the accurate control and automatic regulation of copper wire tension;Clamping fixture uses the collaborative layout of the symmetrical distribution wire end clamping module and magnetic core clamping module, ensure the accurate positioning of copper wire end and magnetic core;Wire clamping assembly is controlled by the composite movement of telescopic drive module and rotary drive module, so that first clamping arm and second clamping arm can realize axial tensile adjustment tension, and can also carry out rotation adjustment winding angle;Release control assembly is mechanically interfered with by push piece and wire end clamping module, realizes the quick switching of copper wire clamping state;The overall structure of the mechanism is compact, and each component works cooperatively, greatly improves the yield and production efficiency of inductance winding, especially suitable for the automated production of high-frequency inductance and other precision components.

Description

Technical Field

[0001] This utility model relates to the field of inductor processing equipment technology, and in particular to a wire pulling mechanism based on inductor winding. Background Technology

[0002] In the inductor manufacturing process, the precise positioning and tension control of the copper wire are crucial factors affecting the winding quality. In traditional processes, the copper wire needs to be accurately drawn to the designated position on the magnetic core and maintained with appropriate tension, which places extremely high demands on the precision and stability of manual operation.

[0003] Currently, most production lines still rely on manual labor for copper wire positioning and tension adjustment, which has significant shortcomings: operators must manually pull both ends of the copper wire to the middle of the magnetic core, which is not only inefficient but also makes it difficult to ensure consistency in positioning each time; uneven force is easily caused when manually adjusting the tension, resulting in winding that is too tight or too loose. With the increasing requirements for winding accuracy in products such as high-frequency inductors and precision surface mount inductors, there is an urgent need to develop a wire pulling mechanism that can achieve automatic positioning and precise tension control. Utility Model Content

[0004] Therefore, the purpose of this utility model is to provide a wire pulling mechanism based on inductor winding.

[0005] The present invention adopts the following technical solution:

[0006] A wire pulling mechanism based on inductor winding for controlling the tension of copper wire, comprising:

[0007] A clamping fixture, comprising two oppositely arranged wire end clamping modules, the wire end clamping modules being used to clamp the two ends of the copper wire;

[0008] A wire clamping assembly includes a movable shaft, a telescopic drive module driven by the movable shaft, and a rotation drive module driven by the movable shaft. One end of the movable shaft is fixedly provided with a first clamping arm and a second clamping arm that are disposed opposite to each other. The telescopic drive module is used to drive the first clamping arm and the second clamping arm to move linearly along the axial direction of the movable shaft, and the rotation drive module is used to drive the first clamping arm and the second clamping arm to rotate around the axis of the movable shaft.

[0009] A release control component, the release control component including an axially movable pusher, the pusher being configured in conjunction with the line end clamping module;

[0010] The pusher cooperates with the wire end clamping module to release the wire end clamping module from fixing the copper wire; the first clamping arm and the second clamping arm clamp the wire end of the copper wire to perform tensioning of the copper wire.

[0011] Preferably, the wire end clamping module includes a connecting arm, a guide rod, a sliding member, and a first elastic element; the guide rod is fixed to one end of the connecting arm, and a plug is provided at the end of the guide rod away from the connecting arm; the sliding member is slidably connected to the outside of the guide rod, and the first elastic element is sleeved on the outside of the guide rod, with one end of the first elastic element connected to the sliding member and the other end of the first elastic element connected to the connecting arm; the first elastic element drives the sliding member to move along the guide rod toward the plug side to clamp the wire end of the copper wire.

[0012] Preferably, the release control assembly further includes a drive cylinder and a connecting frame for drive connection, and the pusher is fixed on the connecting frame; the drive cylinder drives the pusher to push against the slider, and the slider overcomes the elastic force of the first elastic element to move the slider away from the plug, thereby releasing the clamped copper wire.

[0013] Preferably, the pusher is a cylindrical structure, and the axial center line of the pusher is coaxial with the guide rod; the outer periphery of the sliding member is provided with a radially protruding annular abutment; the inner diameter of the pusher is larger than the maximum outer diameter of the plug, and the inner diameter of the pusher is smaller than the maximum outer diameter of the abutment; when the pusher moves axially along the guide rod, the pusher and the abutment form mechanical interference, pushing the sliding member to overcome the first elastic element and generate displacement.

[0014] Preferably, the port of the pusher facing the wire end clamping module has two symmetrically arranged wire passage notches.

[0015] Preferably, the telescopic drive module includes a push cylinder, the output end of which is connected to the movable shaft.

[0016] Preferably, the rotation drive module includes a rotation motor and a first transmission wheel connected by a drive, and a second transmission wheel is fixedly provided on the outer wall of the movable shaft; a transmission belt is sleeved on the outer side of the first transmission wheel and the second transmission wheel to realize the drive connection between the rotation drive module and the movable shaft.

[0017] Preferably, the clamping assembly further includes an angle detection sensor, the detection end of which is provided with a U-shaped sensing groove; a coaxially arranged rotating ring is fixedly provided on the outer wall of the movable shaft, the radial portion of which extends into the sensing groove; a radially penetrating detection notch is provided on the rotating ring; when the movable shaft rotates to a preset angle, the detection notch aligns with the optical path of the sensing groove, triggering the angle detection sensor to generate a signal.

[0018] Preferably, the clamping fixture further includes a core clamping module for clamping the magnetic core, and the wire end clamping modules are symmetrically distributed on both sides of the core clamping module.

[0019] Preferably, it further includes a clamping assembly, which includes a vertically arranged lifting cylinder, a lifting plate driven and connected to the lifting cylinder, and a pneumatic gripper fixed to the lifting plate; the pneumatic gripper is used to cooperate with the magnetic core clamping module to clamp the magnetic core.

[0020] The beneficial effects of this utility model are as follows:

[0021] The inductor winding-based wire pulling mechanism of this utility model is equipped with a clamping fixture, a wire clamping assembly, and a release control assembly, realizing precise control and automated adjustment of copper wire tension. The clamping fixture adopts a symmetrically distributed wire end clamping module and magnetic core clamping module in a coordinated layout to ensure accurate positioning of the copper wire end and the magnetic core. The wire clamping assembly, through the combined motion control of the telescopic drive module and the rotation drive module, enables the first and second clamping arms to both axially stretch and adjust the tension, and rotate to adjust the winding angle. The release control assembly, through the mechanical interference cooperation between the pusher and the wire end clamping module, realizes the rapid switching of the copper wire clamping state. The mechanism has a compact overall structure, and all components work together to significantly improve the yield and production efficiency of inductor winding, making it particularly suitable for the automated production of precision components such as high-frequency inductors. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the wire pulling mechanism based on inductor winding of this utility model.

[0023] Figure 2 This is a schematic diagram of the wire-pulling mechanism based on inductor winding of this utility model from another angle.

[0024] Figure 3 This is a schematic diagram of the clamping fixture in this utility model;

[0025] Figure 4 This is a schematic diagram showing the usage state of the clamping fixture in this utility model;

[0026] Figure 5 This is a schematic diagram of the wire clamping assembly in this utility model;

[0027] Figure 6 for Figure 5 A partial structural diagram of circle A in the middle;

[0028] Figure 7 This is a schematic diagram of the release control component and clamping fixture in this utility model;

[0029] Figure 8 for Figure 7 A schematic diagram of the partial structure of circle B in the middle;

[0030] Figure 9This is a schematic diagram of the clamping assembly and clamping fixture in this utility model.

[0031] Numbering on the map:

[0032] 10-Clamping fixture;

[0033] 11-Magnetic core clamping module; 111-Elastic clamping arm; 112-Clamping element; 12-Wire end clamping module; 121-Connecting arm; 122-Guide rod; 123-Sliding element; 124-First elastic element; 125-Top abutment; 126-Plug;

[0034] 20-Wire clamp assembly;

[0035] 21-Moving shaft; 211-Second transmission wheel; 212-Rotating ring; 213-Detection notch; 22-Telescopic drive module; 221-Push cylinder; 23-Rotation drive module; 231-Rotation motor; 232-First transmission wheel; 24-First clamping arm; 25-Second clamping arm; 26-Angle detection sensor; 27-Sensing slot;

[0036] 30 - Release control component;

[0037] 31-Pushing component; 311-Wire guide notch; 32-Drive cylinder; 33-Connecting bracket;

[0038] 40 - Clamping assembly;

[0039] 41-Lifting cylinder; 42-Lifting plate; 43-Pneumatic gripper. Detailed Implementation

[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0041] In the description of this utility model, it should be noted that the terms "vertical direction," "up," "down," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0042] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0043] like Figures 1 to 9 As shown, this utility model has a wire pulling mechanism based on inductor winding, which is used to control the tension of copper wire. The wire pulling mechanism includes a clamping fixture 10, a wire clamping assembly 20, a release control assembly 30, and a clamping assembly 40.

[0044] Please see Figures 1 to 3 The clamping fixture 10 includes a magnetic core clamping module 11 and wire end clamping modules 12 symmetrically distributed on both sides of the magnetic core clamping module 11. For example... Figure 4 As shown, after the copper wire is wound around the outside of the magnetic core and then cut, the magnetic core with the copper wire wound around it is clamped in the magnetic core clamping module 11, and the ends of the copper wire are clamped in the end clamping module 12 respectively.

[0045] Specifically, the magnetic core clamping module 11 includes at least two elastic clamping arms 111 and a clamping member 112 sleeved on the outside of the elastic clamping arms 111. The outer wall of the elastic clamping arm 111 and the inner wall of the clamping member 112 are provided with corresponding conical inclined surfaces. The conical inclined surfaces of the two press against each other, causing the elastic clamping arm 111 to contract inward to clamp the magnetic core.

[0046] Specifically, the wire end clamping module 12 includes a connecting arm 121, a guide rod 122, a sliding member 123, and a first elastic element 124. The guide rod 122 is fixed to one end of the connecting arm 121, and a plug is provided at the end of the guide rod 122 away from the connecting arm 121. The sliding member 123 is slidably connected to the outside of the guide rod 122, and the first elastic element 124 is sleeved on the outside of the guide rod 122. One end of the first elastic element 124 is connected to the sliding member 123, and the other end of the first elastic element 124 is connected to the connecting arm 121. The first elastic element 124 drives the sliding member 123 to move along the guide rod 122 toward the plug side to clamp the end of the copper wire.

[0047] Please see Figure 5 and Figure 6The wire clamping assembly 20 includes a movable shaft 21, a telescopic drive module 22 driven by the movable shaft 21, and a rotation drive module 23 driven by the movable shaft 21. One end of the movable shaft 21 is fixedly provided with a first clamping arm 24 and a second clamping arm 25 arranged opposite to each other. The telescopic drive module 22 drives the first clamping arm 24 and the second clamping arm 25 to move linearly along the axial direction of the movable shaft 21, and the rotation drive module 23 drives the first clamping arm 24 and the second clamping arm 25 to rotate around the axis of the movable shaft 21. The first clamping arm 24 and the second clamping arm 25 are respectively used to clamp the wire ends. The telescopic drive module 22 and the rotation drive module 23 drive the first clamping arm 24 and the second clamping arm 25 to perform a combined linear and rotational motion to pull the wire ends at both ends of the copper wire, thereby adjusting the tension of the copper wire. Simultaneously, the position and angle of the wire ends can be adjusted to facilitate subsequent cutting and welding processes.

[0048] Specifically, the telescopic drive module 22 includes a push cylinder 221, the output end of which is connected to the movable shaft 21. The push cylinder 221 drives the movable shaft 21 to extend and retract linearly, thereby causing the first clamping arm 24 and the second clamping arm 25 to move closer to or away from the clamping fixture 10. The rotation drive module 23 includes a drive motor 231 and a first transmission wheel 232. A second transmission wheel 211 is provided on the outer wall of the movable shaft 21. A transmission belt (not shown in the figure) is sleeved on the outer side of the first transmission wheel 232 and the second transmission wheel 211. The rotation motor 231 drives the first transmission wheel 232 to rotate, and the second transmission wheel 211 rotates synchronously through the transmission belt, thereby driving the movable shaft 21 to rotate, realizing the rotation of the first clamping arm 24 and the second clamping arm 25 around the central axis of the movable shaft 21. Through the above-described drive mechanism, the combined movement of the first clamping arm 24 and the second clamping arm 25 can be realized, satisfying the complex movement path in the wire pulling process.

[0049] Specifically, the clamping assembly 20 also includes an angle detection sensor 26. The detection end of the angle detection sensor 26 is provided with a U-shaped sensing groove 27. A coaxially arranged rotating ring 212 is fixedly provided on the outer wall of the movable shaft 21, and the radial portion of the rotating ring 212 extends into the sensing groove 27. A radially penetrating detection notch 213 is provided on the rotating ring 212. It should be noted that the angle detection sensor 26 is an infrared sensor or a laser sensor, and an optical path parallel to the movable shaft 21 is formed in the sensing groove 27. When the movable shaft 21 rotates to a preset angle, the detection notch 213 aligns with the optical path, at which point the angle detection sensor 26 is triggered to generate a signal. Understandably, when the movable shaft 21 does not rotate to the preset angle, the rotating ring 212 will cut off the optical path, and the angle detection sensor 26 cannot generate a signal. The aforementioned sensing structure can sense the rotation angle of the movable shaft 21. At the same time, the angle detection sensor 26 is electrically connected to the rotation drive module 23. The two work together to enable the movable shaft 21 to rotate precisely to the preset angle, thereby improving the rotation accuracy of the first clamping arm 24 and the second clamping arm 25, and thus improving the wire pulling accuracy.

[0050] Please see Figure 7 and Figure 8 The release control component 30 includes an axially movable pusher 31, a drive cylinder 32, and a connecting frame 33. The drive cylinder 32 is driven to connect with the connecting frame 33, and the pusher 31 is fixed on the connecting frame 33. The drive cylinder 32 drives the pusher 31 to push against the sliding member 123. The sliding member 123 overcomes the elastic force of the first elastic element 124, causing the sliding member 123 to move away from the plug. At this time, the clamped copper wire is released so that the wire clamping component 20 can clamp the end of the copper wire.

[0051] Specifically, the pusher 31 has a cylindrical structure, and its axial center line is coaxial with the guide rod 122. The outer periphery of the sliding member 123 is provided with a radially protruding annular abutment 125. The inner diameter of the pusher 31 is larger than the maximum outer diameter of the plug 126, and the inner diameter of the pusher 31 is smaller than the maximum outer diameter of the abutment 125. When the pusher 31 moves axially along the guide rod 122, the plug 126 does not interfere with the pusher 31, and the plug 126 extends into the inner side of the pusher 31. However, the pusher 31 and the abutment 125 form mechanical interference, pushing the sliding member 123 to overcome the first elastic element 124 and generate displacement. Furthermore, in order to match the cylindrical design of the pusher 31, the pusher 31 has two symmetrically arranged wire passage notches 311 on the side facing the wire end clamping module 12. The wire passage notches 311 provide space for the movement of the copper wire end. During operation, the wire clamping assembly 20 clamps and drives the copper wire end through the wire passage notches 311, and then is pulled out of the wire end clamping module 12 to facilitate subsequent tension and position adjustment.

[0052] Please see Figure 9The clamping assembly 40 includes a vertically arranged lifting cylinder 41, a lifting plate 42 driven and connected to the lifting cylinder 41, and pneumatic grippers 43 fixed on the lifting plate 42. During operation, the lifting cylinder 41 drives the lifting plate 42 downwards, while the pneumatic grippers 43 tighten to clamp the two sides of the elastic clamping arm 111. This prevents the magnetic core from loosening during wire pulling, further improving the stability and precision of the machining process.

[0053] The working principle of the wire-pulling mechanism based on inductor winding involved in this utility model is as follows:

[0054] 1. The wire clamping assembly 20 extends into the wire end clamping module 12 and clamps the end of the copper wire;

[0055] 2. The release control component 30 extends into the wire end clamping module 12. At this time, the sliding member 123 moves away from the plug, so that the wire end of the copper wire is released.

[0056] 3. The wire clamping assembly 20 pulls the end of the copper wire to adjust the tension of the copper wire; at the same time, it drives the end of the copper wire to adjust its position.

[0057] Compared to existing technologies, the inductor winding-based wire pulling mechanism of this utility model includes a clamping fixture 10, a wire clamping assembly 20, and a release control assembly 30, achieving precise control and automated adjustment of copper wire tension. The clamping fixture 10 adopts a symmetrical layout of wire end clamping modules 12 and magnetic core clamping modules 11 to ensure accurate positioning of the copper wire end and the magnetic core. The wire clamping assembly 20, through the combined motion control of the telescopic drive module 22 and the rotation drive module 23, enables the first clamping arm 24 and the second clamping arm 25 to both axially stretch and adjust the tension, and rotate to adjust the winding angle. The release control assembly 30, through the mechanical interference cooperation between the pusher 31 and the wire end clamping module 12, achieves rapid switching of the copper wire clamping state. The overall structure of this mechanism is compact, and the components work together to significantly improve the yield and production efficiency of inductor winding, making it particularly suitable for the automated production of precision components such as high-frequency inductors.

[0058] The above description merely illustrates the preferred technical solution of this utility model, and while the description is relatively specific and detailed, it should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and this utility model also intends to include these modifications and variations.

Claims

1. A wire-pulling mechanism based on inductor winding for controlling the tension of copper wire, characterized in that, include: A clamping fixture, comprising two oppositely arranged wire end clamping modules, the wire end clamping modules being used to clamp the two ends of the copper wire; A wire clamping assembly, comprising a movable shaft, a telescopic drive module drivenly connected to the movable shaft, and a rotation drive module drivenly connected to the movable shaft; one end of the movable shaft is fixedly provided with a first clamping arm and a second clamping arm disposed opposite to each other; The telescopic drive module is used to drive the first clamping arm and the second clamping arm to move linearly along the axial direction of the movable shaft, and the rotation drive module is used to drive the first clamping arm and the second clamping arm to rotate around the axis of the movable shaft. A release control component, the release control component including an axially movable pusher, the pusher being configured in conjunction with the line end clamping module; The pusher cooperates with the wire end clamping module to release the wire end clamping module from fixing the copper wire; the first clamping arm and the second clamping arm clamp the wire end of the copper wire to perform tensioning of the copper wire.

2. The wire-pulling mechanism based on inductor winding according to claim 1, characterized in that, The wire end clamping module includes a connecting arm, a guide rod, a sliding member, and a first elastic element. The guide rod is fixed to one end of the connecting arm, and a plug is provided at the end of the guide rod away from the connecting arm. The sliding member is slidably connected to the outside of the guide rod, and the first elastic element is sleeved on the outside of the guide rod. One end of the first elastic element is connected to the sliding member, and the other end of the first elastic element is connected to the connecting arm. The first elastic element drives the sliding member to move along the guide rod toward the plug side to clamp the wire end of the copper wire.

3. The wire-pulling mechanism based on inductor winding according to claim 2, characterized in that, The release control assembly also includes a drive cylinder and a connecting frame for drive connection, and the pusher is fixed on the connecting frame; the drive cylinder drives the pusher to push against the slider, and the slider overcomes the elastic force of the first elastic element to move the slider away from the plug, thereby releasing the clamped copper wire.

4. The wire-pulling mechanism based on inductor winding according to claim 3, characterized in that, The pusher is a cylindrical structure, and its axial center line is coaxial with the guide rod. The outer periphery of the sliding member is provided with a radially protruding annular abutment. The inner diameter of the pusher is larger than the maximum outer diameter of the plug, and the inner diameter of the pusher is smaller than the maximum outer diameter of the abutment. When the pusher moves axially along the guide rod, the pusher and the abutment form mechanical interference, pushing the sliding member to overcome the first elastic element and generate displacement.

5. The wire-pulling mechanism based on inductor winding according to claim 4, characterized in that, The pusher has two symmetrically arranged wire-passing notches on the side facing the wire end clamping module.

6. The wire-pulling mechanism based on inductor winding according to claim 1, characterized in that, The telescopic drive module includes a push cylinder, the output end of which is connected to the movable shaft.

7. The wire-pulling mechanism based on inductor winding according to claim 1, characterized in that, The rotation drive module includes a rotation motor and a first transmission wheel connected to the drive, and a second transmission wheel is fixedly provided on the outer wall of the movable shaft; a transmission belt is sleeved on the outer side of the first transmission wheel and the second transmission wheel to realize the drive connection between the rotation drive module and the movable shaft.

8. The wire-pulling mechanism based on inductor winding according to claim 1, characterized in that, The clamping assembly also includes an angle detection sensor, the detection end of which is provided with a U-shaped sensing groove; a coaxially arranged rotating ring is fixed on the outer wall of the movable shaft, the radial portion of which extends into the sensing groove; a radially penetrating detection notch is provided on the rotating ring; when the movable shaft rotates to a preset angle, the detection notch aligns with the optical path of the sensing groove, triggering the angle detection sensor to generate a signal.

9. The wire-pulling mechanism based on inductor winding according to claim 1, characterized in that, The clamping fixture also includes a core clamping module for clamping the magnetic core, and the wire end clamping modules are symmetrically distributed on both sides of the core clamping module.

10. The wire-pulling mechanism based on inductor winding according to claim 9, characterized in that, It also includes a clamping assembly, which includes a vertically arranged lifting cylinder, a lifting plate driven and connected to the lifting cylinder, and a pneumatic gripper fixed to the lifting plate; the pneumatic gripper is used to clamp the magnetic core in cooperation with the magnetic core clamping module.

Images