A relay and an electrical device

By incorporating an insulating component with an opening in it and filling the annular groove with insulating adhesive, the problem of static contact structures being easily broken down by current is solved, thereby improving the safety performance and normal operation capability of the relay.

CN224328655UActive Publication Date: 2026-06-05BYD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BYD CO LTD
Filing Date
2025-04-17
Publication Date
2026-06-05

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Abstract

The application relates to the technical field of relays, and provides a relay and a power utilization equipment, the relay comprises a main shell, a wiring board, a static contact structure, a lead-out probe and an insulating piece located between the main shell and the wiring board, the main shell is provided with a first opening and a fourth opening; the wiring board is provided with a second opening and a fifth opening; one end of the static contact structure is installed in the first opening, and the other end of the static contact structure passes through the second opening; one end of the lead-out probe is installed in the fourth opening, and the other end of the lead-out probe passes through the fifth opening; the insulating piece is provided with a third opening for the static contact structure to pass through and a sixth opening for the lead-out probe to pass through. The embodiment of the application can ensure that an insulating voltage level is formed around the static contact structure, thereby avoiding or reducing the problem that the static contact structure is broken down by current when bearing a load.
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Description

Technical Field

[0001] This application relates to the field of relay technology, and more particularly to a relay and an electrical device. Background Technology

[0002] A relay is an electronic control device that has a control system (also known as an input circuit) and a controlled system (also known as an output circuit), and is commonly used in automatic control circuits. Essentially, a relay is an "automatic switch" that uses a smaller current to control a larger current. Therefore, relays play roles in circuits such as automatic adjustment, safety protection, and circuit switching. With the rapid development of the new energy industry, relays are widely used in new energy vehicles and charging equipment, photovoltaic / wind power generation systems, and engineering vehicles.

[0003] Currently, relays on the market typically require both a stationary contact structure and auxiliary contact functionality. However, in related technologies, the structural design of relays with auxiliary contacts cannot guarantee the insulation withstand voltage level around the stationary contact structure, making the stationary contact structure more susceptible to current breakdown under load. Utility Model Content

[0004] This application provides a relay and electrical equipment that can ensure that an insulation withstand voltage level is formed around the stationary contact structure, thereby avoiding or mitigating the technical problem of the stationary contact structure being broken down by current when subjected to load.

[0005] A first aspect of this application provides a relay, the relay comprising:

[0006] Main housing, the main housing

[0007] The top has a first opening and a fourth opening;

[0008] A terminal block, wherein the terminal block has a second opening and a fifth opening;

[0009] A static contact structure, wherein one end of the static contact structure is installed in the first opening, and the other end of the static contact structure passes through the second opening;

[0010] An extension probe is provided, with one end of the extension probe installed in the fourth opening and the other end of the extension probe passing through the fifth opening;

[0011] And an insulating component, which is located between the main housing and the terminal block; the insulating component has a third opening for the static contact structure to pass through and a sixth opening for the lead-out probe to pass through.

[0012] In this embodiment, an insulating component is provided between the main housing and the terminal block. This component isolates the main housing from the terminal block. Furthermore, the insulating component has a third opening for the stationary contact structure to pass through and a sixth opening for the lead-out probe to pass through. This ensures that an insulation withstand voltage level is formed around the stationary contact structure, thereby avoiding or mitigating the technical problem of the stationary contact structure being broken down by current under load. Thus, this embodiment ensures the normal operation of the relay, thereby improving the relay's safety performance.

[0013] In one possible implementation, a first protrusion is provided at the outer edge of the first opening, and the first protrusion protrudes toward the terminal block;

[0014] The second opening and the third opening are fitted onto the first boss;

[0015] One end of the static contact structure is installed in the first opening and cooperates with the first boss, while the other end of the static contact structure passes through the third opening and the second opening.

[0016] In one possible implementation, the size of the third opening is smaller than the size of the second opening, so that an annular groove is formed at the assembly position of the first boss, the second opening, and the third opening.

[0017] In this way, the third opening on the insulating component and the second opening on the terminal block are assembled onto the first boss of the main housing. By designing the size of the third opening to be smaller than the size of the second opening, an annular groove is formed at the assembly positions of the first boss, the second opening, and the third opening. Since the stationary contact structure is installed in the first opening and mates with the first boss, injecting insulating glue into the annular groove ensures that an insulation withstand voltage level is formed around the stationary contact structure, thereby avoiding or mitigating the technical problem of the stationary contact structure being broken down by current when subjected to load. Thus, the embodiments of this application can ensure the normal operation of the relay, thereby improving the safety performance of the relay.

[0018] In one possible implementation, the static contact structure includes a functional portion and a first connecting portion connected together; the first connecting portion is installed in the first opening and cooperates with the first boss, and at least a portion of the functional portion is exposed relative to the side of the terminal block facing away from the insulator.

[0019] In one possible implementation, a second protrusion is provided at the outer edge of the fourth opening, and the second protrusion protrudes toward the terminal block.

[0020] The terminal block is also provided with a fifth opening, and the insulating part is also provided with a sixth opening. The sixth opening and the fifth opening are sequentially assembled on the second protrusion.

[0021] It also includes: an extension probe, one end of which is installed in the fourth opening and cooperates with the second protrusion, and the other end of which passes through the sixth opening and the fifth opening.

[0022] In one possible implementation, the probe includes a first probe portion, a second probe portion, and a second connecting portion connected together, the second connecting portion being located between the first probe portion and the second probe portion;

[0023] The first probe portion is located inside the main housing, the second connecting portion cooperates with the second boss, the second probe portion is electrically connected to the fifth opening of the terminal block, and at least a portion of the second probe portion is exposed relative to the side of the terminal block away from the insulating member.

[0024] In one possible implementation, the size of the sixth opening is larger than the size of the fifth opening.

[0025] In one possible implementation, the first opening, the second opening, the third opening, the fourth opening, the fifth opening, and the sixth opening are all circular in shape;

[0026] The first opening, the second opening, and the third opening are coaxially arranged, as are the fourth opening, the fifth opening, and the sixth opening.

[0027] In one possible implementation, it further includes: an arc-suppressing cover; the arc-suppressing cover is disposed on the outer periphery of the main housing.

[0028] In one possible implementation, the arc suppression cover includes opposing first and second sidewalls, with magnetic elements respectively disposed between the first sidewall and the main housing and between the second sidewall and the main housing.

[0029] In one possible implementation, a plurality of protrusions are also provided on the first sidewall and the second sidewall, the protrusions being used to limit the magnetic component.

[0030] In one possible implementation, support feet are provided on the side of the first and second sidewalls facing away from the wiring board;

[0031] The supporting feet on the first sidewall extend toward the second sidewall, and the supporting feet on the second sidewall extend toward the first sidewall;

[0032] The side of the main housing facing away from the wiring board abuts against the support foot.

[0033] In one possible implementation, it further includes: a connecting component; the connecting component is disposed on the side of either the first sidewall or the second sidewall facing away from the main housing;

[0034] One end of the connecting component is connected to the support foot, and the other end of the connecting component is electrically connected to the terminal block.

[0035] In one possible implementation, the connection component includes: a connecting piece and a bracket;

[0036] A groove is provided on one side of the bracket, and the connecting piece is disposed in the groove;

[0037] A connecting post is provided on the other side of the bracket, and a first through hole is provided on the support leg, with the connecting post located inside the first through hole.

[0038] In one possible implementation, the groove is provided with a plurality of protrusions, and one side of the connecting piece is provided with a plurality of second through holes, the protrusions being located within the second through holes.

[0039] In one possible implementation, the number of connecting pieces is two, and the bracket is provided with two grooves, with the two connecting pieces respectively disposed in the two grooves;

[0040] The protrusions in the two grooves are positioned differently, and the second through holes on the two connecting pieces are positioned differently.

[0041] In one possible implementation, the connecting piece includes: a first connecting segment, a second connecting segment, and a third connecting segment connected together;

[0042] The third connecting segment is located between the first connecting segment and the second connecting segment, and both the third connecting segment and the first connecting segment and the third connecting segment and the second connecting segment are bent.

[0043] The second through hole is provided on the third connecting segment.

[0044] In one possible implementation, a connector is provided on the side of the first connecting segment opposite to the second connecting segment;

[0045] The terminal block also has a corresponding seventh opening, and the connector is installed in the seventh opening.

[0046] In one possible implementation, an electrical connector is provided on the side of the terminal block facing the insulator, one end of the electrical connector is electrically connected to the connector, and the other end of the electrical connector is electrically connected to the lead-out probe.

[0047] In one possible implementation, it further includes: an upper housing; one side of the upper housing has a mounting opening, and the upper housing is mounted to the outside of the arc suppression cover through the mounting opening.

[0048] In one possible implementation, the upper housing has an eighth opening on the side opposite to the mounting port, and a third protrusion is provided at the outer edge of the eighth opening, the third protrusion cooperating with the first opening, the second opening and the third opening.

[0049] In one possible implementation, a plurality of reinforcing members are provided on the outer edge of the mounting port, the reinforcing members extending toward the interior of the upper housing to fix the arc suppression cover inside the upper housing.

[0050] In one possible implementation, a connector is provided on one of the outer side walls of the upper housing;

[0051] The second connecting section extends beyond the upper housing and mates with the connector.

[0052] A second aspect of this application provides an electrical device including any of the relays described above.

[0053] By incorporating the aforementioned relay into the electrical equipment, the performance of the electrical equipment can be improved. Attached Figure Description

[0054] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0055] Figure 1 A schematic diagram of a relay provided in an embodiment of this application;

[0056] Figure 2 Another schematic diagram of the structure of the relay provided in the embodiments of this application;

[0057] Figure 3 This is a schematic diagram of the structure of the probe led out in the relay provided in the embodiments of this application;

[0058] Figure 4 This is a schematic diagram of the stationary contact structure in the relay provided in the embodiments of this application;

[0059] Figure 5 This is a schematic diagram of the structure of the insulating component in the relay provided in the embodiments of this application;

[0060] Figure 6 This is a schematic diagram of the terminal block in the relay provided in the embodiments of this application;

[0061] Figure 7 A schematic diagram of the assembly structure of the terminal block, insulating components, and main housing in the relay provided in the embodiments of this application;

[0062] Figure 8 A schematic diagram of the assembly structure of the magnetic component, arc suppression cover, and main housing in the relay provided in the embodiments of this application;

[0063] Figure 9 This is a schematic diagram of the structure of the connecting piece in the relay connection assembly provided in the embodiments of this application;

[0064] Figure 10 A schematic diagram of a bracket in the relay connection assembly provided in this application embodiment;

[0065] Figure 11 Another structural schematic diagram of the bracket in the relay connection assembly provided in the embodiments of this application;

[0066] Figure 12 A schematic diagram of the assembly structure of the connection components, main housing, and arc suppression cover in the relay provided in the embodiments of this application;

[0067] Figure 13 A schematic diagram of another structure of a relay provided in an embodiment of this application;

[0068] Figure 14 This is a schematic diagram of the structure of the lower housing of a relay provided in an embodiment of this application;

[0069] Figure 15 This is a schematic diagram of another structure of the lower housing of the relay provided in the embodiments of this application.

[0070] Figure label:

[0071] 100 - Relay;

[0072] 110-main shell;

[0073] 111 - First opening; 112 - First boss; 113 - Annular groove; 114 - Fourth opening; 115 - Second boss;

[0074] 120-Connector;

[0075] 121 - Second opening; 122 - Fifth opening; 123 - Seventh opening; 124 - Electrical connector;

[0076] 130 - Insulating parts;

[0077] 131 - Third opening; 132 - Sixth opening;

[0078] 140-static contact structure;

[0079] 141 - Functional part; 142 - First connecting part;

[0080] 150 - Lead-out probe;

[0081] 151 - First probe section; 152 - Second probe section; 153 - Second connecting section;

[0082] 160-Arc suppression shield;

[0083] 1601 - First sidewall; 1602 - Second sidewall;

[0084] 161-Magnetic component; 162-Protrusion; 163-Supporting foot;

[0085] 1631 - First through hole;

[0086] 170 - Connecting components;

[0087] 171-Connecting piece;

[0088] 1711 - First connecting segment; 1712 - Second connecting segment; 1713 - Third connecting segment;

[0089] 1714 - Second through hole; 1715 - Connector;

[0090] 172-Staff;

[0091] 1721 - Groove; 1722 - Connecting post; 1723 - Protrusion;

[0092] 180 - Upper casing;

[0093] 181 - Mounting port; 1811 - Reinforcing element;

[0094] 182 - Eighth opening;

[0095] 183 - Third boss;

[0096] 184-Connector. Detailed Implementation

[0097] In order to make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. It is obvious that the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0098] As an electronic control device, a relay uses media (tools) such as electricity, light, magnetism, heat, etc. (i.e., input quantities) to transfer and control circuits or signals (i.e., output quantities). It has a control system (also known as an input circuit) and a controlled system (also known as an output circuit), and couples the two circuits through an internal mechanical or electronic device to achieve the linkage of the states of the two circuits. Relays are usually applied in automatic control circuits and play roles such as automatic regulation, safety protection, and circuit conversion in the circuit.

[0099] With the rapid development of the new energy industry, high-voltage DC relays are widely used in new energy vehicles and charging supporting equipment, photovoltaic / wind power generation systems, and engineering vehicles and other fields. In the vehicle-mounted market, the required mileage is getting higher and higher, so the space utilization of the battery is optimized as much as possible.

[0100] With the continuous expansion of the application fields of relays, the requirements for relays are also getting higher and higher. Especially for relays used in the new energy field, not only are relays required to meet the characteristics of high voltage and small size, but they are also required to be equipped with auxiliary contacts. Therefore, currently in the market, relays usually need to have an auxiliary contact function. In related technologies, the structural design of relays with auxiliary contacts cannot ensure the insulation withstand voltage level around the static contact structure, resulting in the static contact structure being relatively easy to be broken down by current when bearing a load.

[0101] To solve the above problems, the embodiments of the present application provide a new relay and an electrical device. The relay includes a main housing, a wiring board, a static contact structure, a lead-out probe, and an insulating member located between the main housing and the wiring board. The main housing is provided with a first opening and a fourth opening; the wiring board is provided with a second opening and a fifth opening; one end of the static contact structure is installed in the first opening, and the other end of the static contact structure passes through the second opening; one end of the lead-out probe is installed in the fourth opening, and the other end of the lead-out probe passes through the fifth opening; the insulating member is provided with a third opening for the static contact structure to pass through and a sixth opening for the lead-out probe to pass through. The embodiments of the present application can ensure the formation of an insulation withstand voltage level around the static contact structure, thereby avoiding or reducing the problem that the static contact structure is broken down by current when bearing a load.

[0102] The following detailed description, in conjunction with the accompanying drawings, describes the relay, battery pack structure, and electrical equipment provided in the embodiments of this application.

[0103] Figure 1 This is a schematic diagram of a relay provided in an embodiment of this application. Figure 2 This is a schematic diagram of another structure of the relay provided in an embodiment of this application. Figure 3 This is a schematic diagram of the structure of the probe led out in the relay provided in the embodiment of this application. Figure 4 This is a schematic diagram of the stationary contact structure in the relay provided in the embodiments of this application. Figure 5 This is a schematic diagram of the structure of the insulating component in the relay provided in the embodiments of this application. Figure 6 This is a schematic diagram of the terminal block in the relay provided in the embodiment of this application. Figure 7 This is a schematic diagram of the assembly structure of the terminal block, insulating components, and main housing in the relay provided in the embodiments of this application.

[0104] Reference Figures 1 to 7 As shown in the figure, this application provides a relay 100, which may include a main housing 110, a terminal block 120, a stationary contact structure 140, and a lead-out probe 150. The main housing 110 may have a first opening 111 and a fourth opening 114, the terminal block 120 may have a second opening 121 and a fifth opening 122, one end of the stationary contact structure 140 is installed in the first opening 111, and the other end of the stationary contact structure 140 passes through the second opening 121, one end of the lead-out probe 150 is installed in the fourth opening 114, and the other end of the lead-out probe 150 passes through the fifth opening 122.

[0105] In this embodiment of the application, the relay 100 may further include an insulating member 130, which is located between the main housing 110 and the terminal block 120. The insulating member 130 has a third opening 131 for the static contact structure 140 to pass through and a sixth opening 132 for the lead-out probe 150 to pass through.

[0106] By providing an insulating member 130 between the main housing 110 and the terminal block 120, the insulating member 130 can isolate the main housing 110 and the terminal block 120. Furthermore, the insulating member 130 has a third opening 131 for the stationary contact structure 140 to pass through and a sixth opening 132 for the lead-out probe 150 to pass through. This ensures that an insulation withstand voltage level is formed around the stationary contact structure 140, thereby avoiding or mitigating the technical problem of the stationary contact structure 140 being broken down by current under load. Thus, this embodiment of the application can ensure the normal operation of the relay 100, thereby improving the safety performance of the relay 100.

[0107] It should be noted that, in this embodiment of the application, the main housing 110 can be a housing with a single-sided opening, and the material of the main housing 110 can be ceramic.

[0108] In this embodiment of the application, a first boss 112 may be provided at the outer edge of the first opening 111. The first boss 112 may protrude toward the terminal block 120. The second opening 121 and the third opening 131 may be fitted onto the first boss 112.

[0109] In this embodiment of the application, one end of the static contact structure 140 can be installed in the first opening 111 and cooperate with the first boss 112, and the other end of the static contact structure 140 can pass through the third opening 131 and the second opening 121.

[0110] In this embodiment, the size of the third opening 131 may be smaller than the size of the second opening 121, so that an annular groove 113 is formed at the assembly position of the first boss 112, the second opening 121 and the third opening 131.

[0111] Since the stationary contact structure 140 is installed within the first opening 111 and mates with the first boss 112, injecting insulating glue into the annular groove 113 ensures that an insulation withstand voltage level is formed around the stationary contact structure 140, thereby avoiding or mitigating the technical problem of the stationary contact structure 140 being broken down by current when subjected to load. Therefore, the embodiments of this application can ensure the normal operation of the relay 100, thereby improving the safety performance of the relay 100.

[0112] In some embodiments, an adhesive layer may be provided on at least one side of the insulating member 130 to facilitate the assembly and fixation of the insulating member 130 to the main housing 110. Exemplarily, the adhesive layer may be provided on both sides of the insulating member 130, or the adhesive layer may be provided on the side of the insulating member 130 facing the main housing 110. This application embodiment does not limit this.

[0113] In this embodiment, the static touch structure 140 may include a connected functional part 141 and a first connecting part 142 (see [link]). Figure 4 As shown), the first connecting part 142 is installed in the first opening 111 and cooperates with the first boss 112, and at least a portion of the functional part 141 is exposed relative to the side of the terminal block 120 that is away from the insulating member 130.

[0114] In one possible implementation, the static contact structure 140 can be a cylindrical structure with a flange at the top.

[0115] In this embodiment, a second boss 115 is provided at the outer edge of the fourth opening 114. The second boss 115 protrudes toward the terminal block 120, and the sixth opening 132 and the fifth opening 122 are sequentially mounted on the second boss 115.

[0116] In this embodiment of the application, one end of the probe 150 is installed in the fourth opening 114 and cooperates with the second protrusion 115, and the other end of the probe 150 passes through the sixth opening 132 and the fifth opening 122.

[0117] In the embodiments of this application, see Figure 3 As shown, the probe 150 may include a first probe portion 151, a second probe portion 152 and a second connecting portion 153 connected together, with the second connecting portion 153 located between the first probe portion 151 and the second probe portion 152.

[0118] The first probe portion 151 is located inside the main housing 110, the second connecting portion 153 cooperates with the second boss 115, the second probe portion 152 is electrically connected to the fifth opening 122 of the terminal block 120, and at least a portion of the second probe portion 152 is exposed relative to the side of the terminal block 120 away from the insulating member 130.

[0119] In this embodiment of the application, the size of the sixth opening 132 may be larger than the size of the fifth opening 122.

[0120] It should be noted that, in the embodiments of this application, the shapes of the first opening 111, the second opening 121, the third opening 131, the fourth opening 114, the fifth opening 122, and the sixth opening 132 can be circular, rectangular, or triangular, etc., and the embodiments of this application do not limit them in this way.

[0121] Taking the first opening 111, the second opening 121, the third opening 131, the fourth opening 114, the fifth opening 122, and the sixth opening 132 as examples, the first opening 111, the second opening 121, and the third opening 131 can be coaxially arranged, and the fourth opening 114, the fifth opening 122, and the sixth opening 132 can also be coaxially arranged.

[0122] Figure 8 This is a schematic diagram of the assembly structure of the magnetic component, the arc suppression cover, and the main housing 110 in the relay 100 provided in the embodiments of this application.

[0123] Reference Figure 8 As shown in the embodiments of this application, the relay 100 may further include an arc suppression cover 160, wherein the arc suppression cover 160 may be disposed on the outer periphery of the main housing 110.

[0124] It should be noted that, in this embodiment, the arc-suppressing cover 160 can be a ring-shaped iron sheet used for magnetic conduction and arc extinguishing. The material used for the arc-suppressing cover 160 can be a soft magnetic material.

[0125] In some embodiments, one sidewall of the arc suppression cover 160 may have a notch. This facilitates the manufacturing and processing of the arc suppression cover 160.

[0126] In this embodiment of the application, the arc suppression cover 160 may include a first sidewall 1601 and a second sidewall 1602 opposite to each other, wherein magnetic elements 161 may be respectively provided between the first sidewall 1601 and the main housing 110 and between the second sidewall 1602 and the main housing 110.

[0127] In this embodiment of the application, a plurality of protrusions 162 are respectively provided on the first sidewall 1601 and the second sidewall 1602, and the protrusions 162 are used to limit the magnetic component 161. For example, Figure 8 In the middle, the magnetic component 161 is installed within the frame formed by multiple protrusions 162.

[0128] In this embodiment of the application, a support foot 163 may be provided on the side of the first sidewall 1601 and the second sidewall 1602 away from the terminal block 120. The support foot 163 on the first sidewall 1601 may extend toward the second sidewall 1602, and the support foot 163 on the second sidewall 1602 may extend toward the first sidewall 1601. The side of the main housing 110 away from the terminal block 120 may abut against the support foot 163.

[0129] Figure 9 This is a schematic diagram of the structure of the connecting piece in the connection assembly of the relay 100 provided in the embodiment of this application. Figure 10 This is a schematic diagram of a bracket in the connection assembly of the relay 100 provided in an embodiment of this application. Figure 11 This is a schematic diagram of another structure of the bracket in the connection assembly of the relay 100 provided in an embodiment of this application. Figure 12 This is a schematic diagram of the assembly structure of the connection components, main housing 110, and arc suppression cover 160 in the relay 100 provided in the embodiments of this application. Figure 13 This is another structural schematic diagram of the relay 100 provided in the embodiments of this application.

[0130] like Figures 9 to 13 As shown in the embodiment of this application, the relay 100 may further include a connection component 170, wherein the connection component 170 may be disposed on the side of either the first sidewall 1601 or the second sidewall 1602 that is away from the main housing 110.

[0131] For example, Figure 12 and Figure 13In the middle, the connecting component 170 is disposed on the side of the second side wall 1602 facing away from the main housing 110.

[0132] In this embodiment, one end of the connecting component 170 can be connected to the support foot 163, and the other end of the connecting component 170 can be electrically connected to the terminal block 120.

[0133] In this embodiment of the application, the connecting component 170 may include: a connecting piece 171 and a bracket 172, wherein, see Figure 10 As shown, a groove 1721 can be provided on one side of the bracket 172, and the connecting piece 171 is disposed in the groove 1721.

[0134] In the embodiments of this application, see Figure 11 As shown, a connecting post 1722 can be provided on the other side of the bracket 172, and a first through hole 1631 can be provided on the support leg 163 (see...). Figure 8 As shown), the connecting post 1722 is located inside the first through hole 1631.

[0135] It is understood that the cross-sectional shape of the connecting post 1722 can be any shape such as circular, cross-shaped, star-shaped, rectangular, or triangular. By making the cross-sectional shape of the connecting post 1722 cross-shaped or star-shaped, the thickness of the connecting post 1722 can be ensured to be uniform.

[0136] Similarly, the shape of the first through hole 1631 can be any shape, such as a circle, cross, star, rectangle, or triangle, that matches the connecting post 1722. This application embodiment does not limit this, nor is it limited to the above examples.

[0137] like Figure 9 and Figure 10 As shown in the embodiment of this application, a plurality of protrusions 1723 may be provided in the groove 1721, and a plurality of second through holes 1714 may be provided on one side of the connecting piece 171, with the protrusions 1723 located in the second through holes 1714.

[0138] It is understood that the second through hole 1714 can be any shape such as a circle, rectangle, or triangle. Similarly, the cross-sectional shape of the protrusion 1723 can be any shape such as a circle, rectangle, or triangle that matches the second through hole 1714. This application embodiment does not limit this, nor is it limited to the above examples.

[0139] In this embodiment of the application, the number of connecting pieces 171 can be two, and the bracket 172 can be provided with two grooves 1721, with the two connecting pieces 171 respectively disposed in the two grooves 1721.

[0140] In this embodiment, the protrusions 1723 in the two grooves 1721 are positioned differently, and the second through holes 1714 on the two connecting pieces 171 are positioned differently. This serves to prevent mistaken installation and ensures that the two connecting pieces 171 are installed backwards in the two grooves 1721 of the bracket 172.

[0141] like Figure 9 As shown in the embodiment of this application, the connecting piece 171 may include a first connecting segment 1711, a second connecting segment 1712, and a third connecting segment 1713 connected together. The third connecting segment 1713 may be located between the first connecting segment 1711 and the second connecting segment 1712. Moreover, the third connecting segment 1713 is bent between the first connecting segment 1711 and the second connecting segment 1712.

[0142] In this embodiment of the application, the second through hole 1714 may be disposed on the third connecting segment 1713.

[0143] In this embodiment of the application, a connector 1715 may be provided on the side of the first connecting segment 1711 facing away from the second connecting segment 1712, and a seventh opening 123 may be correspondingly opened on the terminal block 120, and the connector 1715 is installed in the seventh opening 123.

[0144] In this embodiment, an electrical connector 124 (see [reference]) may be provided on the side of the terminal block 120 facing the insulator 130. Figure 6 As shown, one end of the electrical connector 124 can be electrically connected to the connector 1715, and the other end of the electrical connector 124 can be electrically connected to the lead-out probe 150.

[0145] It is understood that the electrical connector 124 may be formed on the side of the terminal block 120 facing the insulator 130 by a printing process. For example, in some embodiments, the electrical connector 124 may be copper foil.

[0146] In addition, by forming the electrical connector 124 on the side of the terminal block 120 facing the insulator 130, the electrical connector 124 can be protected, and the electrical connector 124 is less likely to break when the relay 100 is subjected to an impact, making it more reliable.

[0147] Figure 14 This is a schematic diagram of the lower housing of the relay 100 provided in an embodiment of this application. Figure 15 This is a schematic diagram of another structure of the lower housing of the relay 100 provided in the embodiments of this application.

[0148] like Figure 14 and Figure 15As shown in the embodiment of this application, the relay 100 may further include: an upper housing 180, wherein one side of the upper housing 180 may have a mounting port 181, and the upper housing 180 is mounted on the outside of the arc suppression cover 160 through the mounting port 181.

[0149] In this embodiment, an eighth opening 182 may be provided on the side of the upper housing 180 opposite to the mounting port 181. A third protrusion 183 may be provided at the outer edge of the eighth opening 182. The third protrusion 183 can cooperate with the first opening 111, the second opening 121, and the third opening 131, that is, the third protrusion 183 cooperates with the annular groove 113. At this time, insulating glue can be poured into the annular groove 113, and the third protrusion 183 is installed by aligning it with the glue-filled annular groove 113 and curing together, which improves reliability.

[0150] In this embodiment, a plurality of reinforcing members 1811 may be provided on the outer edge of the mounting port 181. The reinforcing members 1811 extend toward the interior of the upper housing 180 to fix the arc suppression cover 160 inside the upper housing 180. The reinforcing members 1811 can help to press and fix the arc suppression cover 160.

[0151] In this embodiment of the application, a connector 184 may be provided on one of the outer side walls of the upper housing 180, and a second connecting segment 1712 extends out of the upper housing 180 and cooperates with the connector 184.

[0152] It should be noted that in some embodiments, such as Figure 9 As shown, the end of the second connecting segment 1712 can be narrowed to facilitate the matching of connector 184.

[0153] In this embodiment, the relay 100 has a very compact overall structure with fixed connections between all components. When subjected to external mechanical impact, the overall structure of the relay 100 is more stable, the signal transmission path is not easily broken, and faults such as circuit failure and inability to transmit signals can be avoided.

[0154] Furthermore, this application embodiment also provides an electrical device, which may include at least the aforementioned relay 100.

[0155] The electrical equipment of this utility model can be conventional electrical equipment in the field, such as power equipment (e.g., electric vehicles), electronic equipment (e.g., computers, mobile phones, digital cameras, printers, fax machines, etc.), wearable devices (e.g., watches, bracelets, VR glasses, etc.), and home appliances (e.g., air conditioners, refrigerators, washing machines, microwave ovens, etc.), etc., and there are no particular limitations.

[0156] Taking a vehicle as an example, the vehicle can be a sedan, bus, or truck. For instance, the vehicle can be an electric vehicle (EV), a pure electric vehicle / battery electric vehicle (PEV / BEV), a hybrid electric vehicle (HEV), a range-extended electric vehicle (REEV), a plug-in hybrid electric vehicle (PHEV), a new energy vehicle, or any vehicle with a relay 100.

[0157] The vehicle may also include a body, axles, and a motor, wherein the battery pack, axles, and motor may all be mounted on the body. The battery pack may be electrically connected to the motor, and the motor may be connected to the axle. The battery pack provides power to the motor, enabling it to rotate. During rotation, the motor drives the axle to rotate, thus allowing the vehicle to move.

[0158] The vehicle body may include a vehicle chassis and a body mounted on the chassis. The body may have a passenger compartment, which may include a driver's seat, passenger seats, etc., where the driver can operate the vehicle. For example, the vehicle body may also include structural components such as a steering wheel, clutch, and brakes to enable the vehicle to perform its full functions; this application does not impose any limitations on these components.

[0159] By incorporating the aforementioned relay 100 into the electrical equipment, the performance of the electrical equipment can be improved in this embodiment of the application.

[0160] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0161] In the description of this utility model, it should be understood that the terms "may include" and "have" as used herein, and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or device.

[0162] Unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can be a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features.

[0163] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A relay, characterized in that, include: The main housing has a first opening and a fourth opening. A terminal block, wherein the terminal block has a second opening and a fifth opening; A static contact structure, wherein one end of the static contact structure is installed in the first opening, and the other end of the static contact structure passes through the second opening; An extension probe is provided, with one end of the extension probe installed in the fourth opening and the other end of the extension probe passing through the fifth opening; And an insulating component, which is located between the main housing and the terminal block; the insulating component has a third opening for the static contact structure to pass through and a sixth opening for the lead-out probe to pass through.

2. The relay according to claim 1, characterized in that, A first protrusion is provided at the outer edge of the first opening, and the first protrusion protrudes toward the terminal block; The second opening and the third opening are fitted onto the first boss; One end of the static contact structure is installed in the first opening and cooperates with the first boss, while the other end of the static contact structure passes through the third opening and the second opening.

3. The relay according to claim 2, characterized in that, The size of the third opening is smaller than the size of the second opening, so that an annular groove is formed at the assembly position of the first boss, the second opening, and the third opening.

4. The relay according to claim 2, characterized in that, The static contact structure includes a functional part and a first connecting part connected together; the first connecting part is installed in the first opening and cooperates with the first boss, and at least a portion of the functional part is exposed relative to the side of the terminal block away from the insulating member.

5. The relay according to claim 1, characterized in that, A second protrusion is provided at the outer edge of the fourth opening, and the second protrusion protrudes toward the terminal block; The sixth opening and the fifth opening are sequentially assembled on the second protrusion; One end of the probe is installed in the fourth opening and engages with the second protrusion, while the other end of the probe passes through the sixth opening and the fifth opening.

6. The relay according to claim 5, characterized in that, The probe includes a first probe part, a second probe part, and a second connecting part connected together, wherein the second connecting part is located between the first probe part and the second probe part; The first probe portion is located inside the main housing, the second connecting portion cooperates with the second boss, the second probe portion is electrically connected to the fifth opening of the terminal block, and at least a portion of the second probe portion is exposed relative to the side of the terminal block away from the insulating member.

7. The relay according to claim 6, characterized in that, The size of the sixth opening is larger than the size of the fifth opening.

8. The relay according to any one of claims 1-7, characterized in that, The first opening, the second opening, the third opening, the fourth opening, the fifth opening, and the sixth opening are all circular in shape; The first opening, the second opening, and the third opening are coaxially arranged, as are the fourth opening, the fifth opening, and the sixth opening.

9. The relay according to any one of claims 1-7, characterized in that, Also includes: Arc suppression cover; the arc suppression cover is provided on the outer periphery of the main housing.

10. The relay according to claim 9, characterized in that, The arc-extinguishing shield includes opposing first and second sidewalls; Magnetic elements are respectively provided between the first sidewall and the main housing, and between the second sidewall and the main housing.

11. The relay according to claim 10, characterized in that, Multiple protrusions are also provided on the first sidewall and the second sidewall respectively, and the protrusions are used to limit the magnetic component.

12. The relay according to claim 10, characterized in that, Support feet are provided on the side of the first and second side walls that are away from the wiring board; The supporting feet on the first sidewall extend toward the second sidewall, and the supporting feet on the second sidewall extend toward the first sidewall; The side of the main housing facing away from the wiring board abuts against the support foot.

13. The relay according to claim 12, characterized in that, Also includes: A connecting component; the connecting component is disposed on the side of either the first sidewall or the second sidewall facing away from the main housing; One end of the connecting component is connected to the support foot, and the other end of the connecting component is electrically connected to the terminal block.

14. The relay according to claim 13, characterized in that, The connection assembly includes: a connecting piece and a bracket; A groove is provided on one side of the bracket, and the connecting piece is disposed in the groove; A connecting post is provided on the other side of the bracket, and a first through hole is provided on the support leg, with the connecting post located inside the first through hole.

15. The relay according to claim 14, characterized in that, The groove is provided with multiple protrusions, and one side of the connecting piece is provided with multiple second through holes, with the protrusions located in the second through holes.

16. The relay according to claim 15, characterized in that, The number of connecting pieces is two, and the bracket is provided with two grooves, with the two connecting pieces respectively disposed in the two grooves; The protrusions in the two grooves are positioned differently, and the second through holes on the two connecting pieces are positioned differently.

17. The relay according to claim 15, characterized in that, The connecting piece includes a first connecting segment, a second connecting segment, and a third connecting segment connected together; the third connecting segment is located between the first connecting segment and the second connecting segment, and the third connecting segment is bent between itself and the first connecting segment, as well as between itself and the second connecting segment; The second through hole is provided on the third connecting segment.

18. The relay according to claim 17, characterized in that, A connector is provided on the side of the first connecting segment opposite to the second connecting segment; The terminal block also has a corresponding seventh opening, and the connector is installed in the seventh opening.

19. The relay according to claim 18, characterized in that, An electrical connector is provided on the side of the terminal block facing the insulator. One end of the electrical connector is electrically connected to the connector, and the other end of the electrical connector is electrically connected to the lead-out probe.

20. The relay according to claim 17, characterized in that, Also includes: Upper housing; one side of the upper housing has a mounting port, and the upper housing is mounted to the outside of the arc suppression cover through the mounting port.

21. The relay according to claim 20, characterized in that, The upper housing has an eighth opening on the side opposite to the mounting port, and a third protrusion is provided at the outer edge of the eighth opening. The third protrusion cooperates with the first opening, the second opening and the third opening.

22. The relay according to claim 20, characterized in that, Multiple reinforcing members are provided on the outer edge of the mounting port, and the reinforcing members extend toward the interior of the upper housing to fix the arc suppression cover inside the upper housing.

23. The relay according to claim 20, characterized in that, A connector is provided on one of the outer side walls of the upper housing; The second connecting section extends beyond the upper housing and mates with the connector.

24. An electrical appliance, characterized in that, The relay includes any one of claims 1-23.