Battery replacement connector with replaceable terminal structure

By designing a battery swapping connector with a replaceable terminal structure, the problem of easily damaged wiring terminals was solved, achieving the effects of reducing maintenance costs and improving battery swapping efficiency.

CN224328938UActive Publication Date: 2026-06-05SUZHOU RECODEAL INTERCONNECT SYST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU RECODEAL INTERCONNECT SYST
Filing Date
2025-04-21
Publication Date
2026-06-05

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  • Figure CN224328938U_ABST
    Figure CN224328938U_ABST
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Abstract

The utility model discloses a replaceable terminal structure's exchange connector belongs to exchange connector technical field, a replaceable terminal structure's exchange connector, including the front end bottom plate, the below of front end bottom plate is fixedly connected with rear end bottom plate through bolt, still include: the rear end bottom plate is fixedly connected with rear terminal subassembly, and the front terminal subassembly is inserted to have on rear terminal subassembly, and the front terminal subassembly can be replaced alone, the front end bottom plate is installed with the spacing batten, and the spacing batten is used to press the fixed front terminal subassembly, the utility model can reduce the number of frequent insertion and extraction between rear terminal subassembly and battery plug to reduce the wear and tear between battery plug and connector and increase the service life, when the front terminal subassembly is damaged, can also reduce the maintenance cost of connector, can also quickly dismantle and replace the front terminal subassembly, improve the maintenance efficiency, and the replacement terminal also improves the connector insertion and extraction service life.
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Description

Technical Field

[0001] This utility model relates to the field of battery swapping connector technology, and in particular to a battery swapping connector with a replaceable terminal structure. Background Technology

[0002] New energy vehicles, powered by electricity, offer advantages such as energy conservation, emission reduction, and environmental protection, representing the development direction of the global automotive industry. With the rapid development of the new energy vehicle market, fast battery swapping technology has emerged. This technology enables the rapid replacement of electric vehicle batteries by establishing specialized battery swapping stations, which can be completed in just a few minutes, significantly improving charging efficiency. In recent years, battery swapping technology has made significant progress in China and other regions, with the number of battery swapping stations continuing to grow and policy support increasing. The battery swapping model not only shortens charging time but also reduces construction and maintenance costs, improves the operational efficiency and user experience of electric vehicles, and promotes the healthy development of the new energy vehicle industry.

[0003] During routine battery swapping, the terminals connecting the battery and the car often bear tremendous pressure. As the number of battery swaps increases, the load on the terminals also increases. When the terminals are damaged, it not only causes great inconvenience to the user, but also consumes a lot of time during repairs and results in high after-sales maintenance costs. Based on this, this utility model is proposed. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a power swapping connector with a replaceable terminal structure that can overcome or at least partially solve the above problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A battery swapping connector with replaceable terminal structure includes a front base plate, a rear base plate is fixedly connected to the lower part of the front base plate by bolts, and further includes: a rear terminal assembly fixedly connected to the rear base plate, a front terminal assembly inserted into the rear terminal assembly, the front terminal assembly being replaceable separately; a limiting pressure plate is installed on the front base plate, the limiting pressure plate being used to press and fix the front terminal assembly.

[0007] Preferably, the rear terminal assembly includes a power rear terminal, a ground rear terminal, and a low-voltage rear terminal, and the end of the rear terminal assembly is connected to the vehicle body wiring harness.

[0008] Preferably, the front terminal assembly includes a power front terminal, a ground front terminal, and a low-voltage front terminal, and the distribution of the front terminal assembly corresponds to the distribution of the rear terminal assembly.

[0009] Furthermore, the limiting pressure plate is provided with a power limiting hole, which corresponds to the position of the power front terminal.

[0010] Furthermore, the limiting pressure plate is provided with a grounding limiting hole, which corresponds to the position of the grounding front terminal.

[0011] Furthermore, the limiting pressure plate is provided with a low-pressure limiting hole, which corresponds to the position of the low-pressure front terminal.

[0012] Preferably, a limiting socket is fixedly connected to the front end base plate, and the limiting socket is used to assist the plug in docking with the front terminal assembly.

[0013] Furthermore, the limiting pressure plate has multiple fixing through holes, and the limiting insertion hole is connected to a locking bolt by a thread. The limiting pressure plate is installed on the limiting insertion hole by the locking bolt.

[0014] Furthermore, each of the front terminal assemblies is fixedly connected with a limiting protrusion. When the pressure plate is installed, the limiting pressure plate and the limiting insertion hole together clamp and limit the limiting protrusion.

[0015] Preferably, the front end base plate may have positive and negative power supply markings, and a rubber sealing ring is provided on the side wall of the front end base plate.

[0016] Compared with the prior art, the present invention provides a power swapping connector with a replaceable terminal structure, which has the following advantages:

[0017] 1. This battery swapping connector with replaceable terminal structure, by setting a limiting pressure plate and a front terminal assembly, can replace the rear terminal assembly to bear the wear and tear between the battery plug and the connector. Even if damage occurs, it can reduce the maintenance cost of the connector, and quickly disassemble and replace the front terminal assembly, thereby improving maintenance efficiency.

[0018] 2. This replaceable terminal structure power connector further reduces the replacement cost of the front terminal assembly by dividing the front terminal assembly into modules, making each structure an independent unit.

[0019] The parts not covered in this device are the same as or can be implemented using existing technology. This utility model can reduce the number of times the rear terminal assembly and battery plug are frequently plugged and unplugged, as well as the number of times the connector is plugged and unplugged, thereby reducing wear between the battery plug and connector and increasing service life. When the front terminal assembly is damaged, it can also reduce the repair cost of the connector, and at the same time, it can quickly disassemble and replace the front terminal assembly, improving maintenance efficiency. Attached Figure Description

[0020] Figure 1This is a schematic diagram of the structure of a power swapping connector with a replaceable terminal structure proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the bottom structure of a power swapping connector with a replaceable terminal structure proposed in this utility model;

[0022] Figure 3 This is an exploded view of the front terminal assembly in a battery swapping connector with a replaceable terminal structure proposed in this utility model.

[0023] Figure 4 This is a cross-sectional view of a power swapping connector with a replaceable terminal structure proposed in this utility model.

[0024] Figure 5 This is a schematic diagram of the limiting pressure plate in a power swapping connector with a replaceable terminal structure proposed in this utility model.

[0025] In the diagram: 1. Front base plate; 11. Limiting insertion hole; 12. Rear base plate; 2. Limiting pressure plate; 21. Locking bolt; 22. Fixing through hole; 23. Power limiting hole; 24. Grounding limiting hole; 25. Low voltage limiting hole; 3. Front terminal assembly; 31. Power front terminal; 32. Grounding front terminal; 33. Low voltage front terminal; 34. Limiting protrusion; 4. Rear terminal assembly; 41. Power rear terminal; 42. Grounding rear terminal; 43. Low voltage rear terminal. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Example 1: Refer to Figures 1-5A battery swapping connector with replaceable terminal structure includes a front base plate 1, a rear base plate 12 fixedly connected to the lower part of the front base plate 1 by bolts, and a rear terminal assembly 4 fixedly connected to the rear base plate 12. A front terminal assembly 3 is inserted into the rear terminal assembly 4, and the front terminal assembly 3 can be replaced independently. A limiting pressure plate 2 is installed on the front base plate 1 to press and fix the front terminal assembly 3. The rear terminal assembly 4 includes a power rear terminal 41, a grounding rear terminal 42, and a low-voltage rear terminal 43. The end of the rear terminal assembly 4 is connected to the vehicle body wiring harness. The front terminal assembly 3 includes a power front terminal 31, a grounding front terminal 32, and a low-voltage front terminal 33. The distribution of the front terminal assembly 3 corresponds to the distribution of the rear terminal assembly 4. A power limiting hole 23 is opened on the limiting pressure plate 2, and the power limiting hole 23 corresponds to the power front terminal 31. Correspondingly, the limiting pressure plate 2 has a grounding limiting hole 24, which corresponds to the position of the grounding front terminal 32. The limiting pressure plate 2 also has a low-voltage limiting hole 25, which corresponds to the position of the low-voltage front terminal 33. The front base plate 1 is fixedly connected to a limiting insertion hole 11, which is used to assist the plug in connecting to the front terminal assembly 3. The limiting pressure plate 2 has multiple fixed through holes 22, and the limiting insertion hole 11 is connected to a locking bolt 21 by thread. The limiting pressure plate 2 is installed on the limiting insertion hole 11 by the locking bolt 21. The front terminal assembly 3 is fixedly connected to a limiting protrusion 34. When the limiting pressure plate 2 is installed, the limiting pressure plate 2 and the limiting insertion hole 11 together clamp and limit the limiting protrusion 34. The front base plate 1 may have positive and negative power markings, and a rubber sealing ring is provided on the side wall of the front base plate 1.

[0029] In this utility model, the front base plate 1 and the rear base plate 12 are connected to the internal circuit of the vehicle body through the rear terminal assembly 4 via a wiring harness. The rear terminal assembly 4 is fixed on the rear base plate 12, and the rear base plate 12 is fixedly connected to the front base plate 1. The front base plate 1 is fixedly connected to the limiting insertion hole 11, and the limiting insertion hole 11 is fixedly connected to the limiting pressure plate 2. After the limiting pressure plate 2 is fixed, it will squeeze the front terminal assembly 3 to be inserted into the rear terminal assembly 4, so that the entire device forms a whole and is fixed at the interface. The difference from the common terminal interface is that there is an additional front terminal assembly 3 and limiting pressure plate 2. The front terminal assembly 3 serves as a transmission transition component between the battery plug and the connector. It can replace the rear terminal assembly 4 to bear the wear and tear between the battery plug and the connector. Even if it is damaged due to wear, the front terminal assembly 3 can be quickly replaced locally. The replacement cost is low, and it is convenient to quickly confirm the damaged location.

[0030] The front terminal assembly 3 includes a power front terminal 31, a ground front terminal 32, and a low-voltage front terminal 33. All connectors are independently configured, which allows the replacement parts to be minimized, thereby reducing replacement costs.

[0031] The bottom of the power front terminal 31, the ground front terminal 32, and the low voltage front terminal 33 are all provided with a limiting protrusion 34 protruding outward. The fixing through hole 22 is used to lock the bolt 21 through the limiting pressure plate 2 and install it on the limiting insertion hole 11. When the limiting pressure plate 2 is installed, it is installed on the limiting insertion hole 11 as the locking bolt 21 rotates. The limiting pressure plate 2 moves down with the locking bolt 21 and is fixed on the limiting insertion hole 11. The power front terminal 31, the ground front terminal 32, and the low voltage front terminal 33 pass out from the power limiting hole 23, the ground limiting hole 24, and the low voltage limiting hole 25, respectively. The limiting protrusion 34 protruding outward at the bottom of the power front terminal 31, the ground front terminal 32, and the low voltage front terminal 33 is pressed down by the limiting pressure plate 2 and moves down together, so that the limiting pressure plate 2 and the limiting insertion hole 11 together clamp and limit the limiting protrusion 34, thereby completing the clamping and fixing of the front terminal assembly 3.

[0032] The limiting pressure plate 2 may have positive and negative power terminals and grounding marks, which facilitates confirmation of the mating hole when installing the front terminal assembly 3. The rubber sealing ring on the side wall of the limiting pressure plate 2 can fill the gap between the limiting pressure plate 2 and the limiting insertion hole 11, preventing liquid from flowing into the rear terminal assembly 4 from the gap and causing damage to the rear terminal assembly 4.

[0033] During installation, the user first connects the rear terminal assembly 4 to the cable inside the vehicle body. Then, the rear base plate 12 with the rear terminal assembly 4 is spliced ​​together with the front base plate 1 and fixed to the vehicle body with bolts. Next, the front terminal assemblies 3 are inserted into the corresponding rear terminal assemblies 4 in sequence, and the limiting pressure plate 2 is put on the front terminal assembly 3 and fixed in the limiting insertion hole 11 with locking bolts 21 to complete the installation. If the front terminal assembly 3 is damaged, simply remove the limiting pressure plate 2 and pull the damaged part from the rear terminal assembly 4 to replace it.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A battery swapping connector with replaceable terminal structure, comprising a front base plate (1), wherein a rear base plate (12) is fixedly connected to the lower part of the front base plate (1) by bolts, characterized in that, Also includes: A rear terminal assembly (4) is fixedly connected to the rear base plate (12), and a front terminal assembly (3) is inserted into the rear terminal assembly (4). The front terminal assembly (3) can be replaced separately. A limiting pressure plate (2) is installed on the front end base plate (1), and the limiting pressure plate (2) is used to press and fix the front end assembly (3).

2. The power swapping connector with replaceable terminal structure according to claim 1, characterized in that, The rear terminal assembly (4) includes a power rear terminal (41), a grounding rear terminal (42) and a low-voltage rear terminal (43), and the end of the rear terminal assembly (4) is connected to the vehicle body wiring harness.

3. The power swapping connector with replaceable terminal structure according to claim 1, characterized in that, The front terminal assembly (3) includes a power front terminal (31), a ground front terminal (32) and a low voltage front terminal (33), and the distribution of the front terminal assembly (3) corresponds to the distribution of the rear terminal assembly (4).

4. The power swapping connector with replaceable terminal structure according to claim 3, characterized in that, The limiting pressure plate (2) is provided with a power limiting hole (23), which corresponds to the position of the power front terminal (31).

5. A power swapping connector with a replaceable terminal structure according to claim 4, characterized in that, The limiting pressure plate (2) is provided with a grounding limiting hole (24), which corresponds to the position of the grounding front terminal (32).

6. A power swapping connector with a replaceable terminal structure according to claim 5, characterized in that, The limiting pressure plate (2) is provided with a low-pressure limiting hole (25), which corresponds to the position of the low-pressure front terminal (33).

7. A power swapping connector with a replaceable terminal structure according to claim 1, characterized in that, A limiting socket (11) is fixedly connected to the front base plate (1), and the limiting socket (11) is used to assist the plug in docking with the front terminal assembly (3).

8. A power swapping connector with a replaceable terminal structure according to claim 7, characterized in that, The limiting pressure plate (2) has multiple fixed through holes (22), and the limiting insertion hole (11) is connected to a locking bolt (21) by a thread. The limiting pressure plate (2) is installed on the limiting insertion hole (11) by the locking bolt (21).

9. A power swapping connector with a replaceable terminal structure according to claim 8, characterized in that, Each of the front terminal assembly (3) is fixedly connected to a limiting protrusion (34). When the limiting pressure plate (2) is installed, the limiting pressure plate (2) and the limiting insertion hole (11) together clamp and limit the limiting protrusion (34).

10. A power swapping connector with a replaceable terminal structure according to claim 1, characterized in that, The front end base plate (1) may have positive and negative power markings, and a rubber sealing ring is provided on the side wall of the front end base plate (1).