A twin roll heat exchanger

By automating the extrusion and folding of rubber compound by using lifting and moving components to control the hot refining rollers, the problem of efficiency being affected by manual folding and moving in the existing technology is solved, and a highly efficient rubber compound mixing process is achieved.

CN224334753UActive Publication Date: 2026-06-09QINGDAO SENTURY TIRE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO SENTURY TIRE CO LTD
Filing Date
2025-07-18
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

The existing two-roll open mill requires manual folding and movement during rubber compound processing, which affects processing efficiency and increases the labor intensity of workers.

Method used

Using lifting and moving components, two sets of hot refining rollers are controlled by a controller to rotate in opposite directions and extrude the rubber compound into sheets. The lifting and mixing components are used to fold the annular rubber compound left and right and extrude it again to achieve automated mixing.

Benefits of technology

It improves the efficiency of rubber compound mixing, reduces manual operation, lowers labor intensity, and increases processing efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224334753U_ABST
    Figure CN224334753U_ABST
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Abstract

This utility model relates to the technical field of tire processing, and in particular to a two-roll hot refining mill. In operation, a controller causes two sets of hot refining rolls to rotate in opposite directions. Rubber material is placed between the two sets of controllers, which simultaneously heat and extrude the rubber material into sheets. The bottom end of the sheet rubber material then passes around one of the front sets of hot refining rolls and re-enters the space between the two sets of hot refining rolls. The two sets of hot refining rolls re-extrude the folded, annular, sealed rubber material, improving mixing efficiency. The mill includes a main body, controllers, and hot refining rolls. The two sets of hot refining rolls are mounted on the main body for hot refining the rubber material. A controller is located at the front end of the main body. The mill also includes a lifting assembly, a moving assembly, and a mixing assembly. A lifting assembly is located at the top of the main body, used for adjusting the height of the moving assembly. The moving assembly is used for the left-right reciprocating movement of the two mixing assemblies.
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Description

Technical Field

[0001] This utility model relates to the technical field of tire processing, and in particular to a two-roll hot refining machine. Background Technology

[0002] Aviation tire rubber compounds (such as natural rubber / high styrene-butadiene rubber blends) require high temperature and high pressure molding.

[0003] In the prior art, patent document CN211221533U discloses a two-roll open mill, including an open mill body and two rollers installed on the open mill body for plasticizing or mixing rubber materials. It also includes two scraping devices that are arranged one-to-one with the rollers for cutting the rubber materials adhering to the rollers, and each of the scraping devices is connected to a conveying device for conveying the rubber materials cut by the scraping devices.

[0004] During use, it was found that the above-mentioned device requires workers to fold and move the rubber material left and right using tools, and then the two sets of rollers mix the molded rubber material, which affects the processing efficiency and increases the labor intensity of the workers. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a twin-roll hot refining mill.

[0006] This utility model discloses a two-roll hot refining mill, comprising a main body, a controller, and hot refining rolls. Two sets of hot refining rolls are mounted on the main body for hot refining of rubber compound. A controller is located at the front end of the main body, which also includes a lifting component, a moving component, and a mixing component. A lifting component is located at the top of the main body, used for adjusting the height of the moving component and for the left-right reciprocating movement of the two mixing components. In use, the controller causes the two sets of hot refining rolls to rotate in opposite directions, placing the rubber compound between the two controllers. The two controllers heat the rubber compound while extruding it into sheets. The bottom end of the sheet rubber compound is then passed around one of the front sets of hot refining rolls and re-enters the space between the two sets of hot refining rolls, transforming the sheet rubber compound into a sealed annular shape. The lifting component is operated to lower the moving component, activating the mixing components. The two mixing components fold the left and right ends of the sealed annular rubber compound, and the two sets of hot refining rolls re-extrude the folded annular rubber compound, improving mixing efficiency.

[0007] Preferably, the lifting assembly includes a vertical pole, a top plate, a servo electric cylinder, and a U-shaped frame. The top of the hot refining mill body is provided with a vertical pole, the top of which is connected to the bottom of the top plate. A servo electric cylinder is installed on the top of the top plate, and the bottom moving end of the servo electric cylinder extends to the bottom of the top plate and is connected to the top of the U-shaped frame. The moving assembly is installed inside the U-shaped frame. After the rubber compound is placed, the controller operates the servo electric cylinder to extend, thereby causing the U-shaped frame to move the mixing assembly between the two sets of hot refining rollers through the moving assembly, and folding and mixing the rubber compound left and right.

[0008] Preferably, the moving assembly includes a first motor, a reciprocating screw, a moving block, a round shaft, and a second guide rod. A set of reciprocating screws is installed at each end of the round shaft, and the two sets of reciprocating screws are rotatably mounted inside the U-shaped frame. A second guide rod is installed inside the U-shaped frame. Each set of reciprocating screws is threadedly connected to a set of moving blocks, and both sets of moving blocks are slidably connected to the second guide rod. A first motor is installed on the U-shaped frame, and the output end of the first motor is connected to one end of a set of reciprocating screws. A mixing component is installed at the bottom of each set of moving blocks. Starting the first motor causes the two sets of reciprocating screws to rotate synchronously, further causing the two sets of moving blocks, in cooperation with the second guide rod, to drive the corresponding mixing components to reciprocate left and right. The two sets of mixing components cooperate to fold the annular rubber material on the outer side of the hot refining rollers on both sides, thereby causing the two sets of hot refining rollers to mix and extrude the material.

[0009] Preferably, the mixing assembly includes a second motor, a rotating shaft, and a mixing head. The second motor is located at the bottom of the moving block, and the rotating shaft is located at the output end of the second motor. The mixing head is located at the bottom of the rotating shaft, and the outer wall of the mixing head is adapted to the outer wall of the hot refining roller. When the mixing head moves between the two sets of hot refining rollers and the outer wall of the mixing head contacts the outer walls of the two sets of hot refining rollers, the second motor is started. This causes the rotating shaft to drive the mixing head to rotate rapidly, while the moving block drives the mixing head to move laterally between the two sets of hot refining rollers. This causes the two sets of mixing heads to fold the annular rubber compound left and right, and the two sets of hot refining rollers to squeeze the folded part of the rubber compound again, thus achieving mixing.

[0010] Preferably, it also includes a first optical bar, which is provided at the top of the U-shaped frame and is slidably connected to the top plate; the servo electric cylinder drives the U-shaped frame to rise and fall stably with the cooperation of the first optical bar, thereby improving stability.

[0011] Preferably, it also includes adjustable feet, with a set of adjustable feet provided at each of the four corners of the bottom of the hot refining mill body; the four sets of adjustable feet work together to provide stable support for the hot refining mill body and improve stability.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, the controller makes two sets of hot refining rollers rotate in opposite directions, and the rubber material is placed between the two sets of controllers. The two sets of controllers heat the rubber material and extrude it into sheets. Then, the bottom end of the sheet rubber material passes around the front set of hot refining rollers and enters the space between the two sets of hot refining rollers again. The sheet rubber material becomes a ring-shaped sealed rubber material. The lifting component is operated to move the moving component down and start the mixing component. The two sets of mixing components fold the left and right ends of the ring-shaped sealed rubber material. The two sets of hot refining rollers re-extrude the folded ring-shaped sealed rubber material, thereby improving the mixing efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0014] Figure 2 This is an exploded structural diagram of the present invention;

[0015] Figure 3 This is an enlarged structural diagram of the adjustable feet and controller, etc.

[0016] Figure 4 This is an enlarged structural diagram of the servo electric cylinder and U-shaped frame, etc.

[0017] Figure 5 This is an enlarged structural diagram of the mixing head and motor number one, among other components.

[0018] The following are labeled in the attached diagram: 1. Main body of the hot refining mill; 2. Controller; 3. Hot refining roller; 4. Vertical pole; 5. Top plate; 6. Servo electric cylinder; 7. U-shaped frame; 8. No. 1 guide bar; 9. No. 1 motor; 10. Reciprocating screw; 11. Moving block; 12. Round shaft; 13. No. 2 guide bar; 14. No. 2 motor; 15. Rotating shaft; 16. Mixing head; 17. Adjustable foot. Detailed Implementation

[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0020] Example 1

[0021] like Figures 1 to 5As shown, this utility model discloses a double-roll hot refining mill, including a hot refining mill body 1, a controller 2, and hot refining rolls 3. Two sets of hot refining rolls 3 are installed on the hot refining mill body 1 for supplying rubber materials for hot refining. The controller 2 is provided at the front end of the hot refining mill body 1, and it also includes a lifting component, a moving component, and a mixing component. The lifting component is provided at the top of the hot refining mill body 1. The lifting component is used for adjusting the height of the moving component, and the moving component is used for the left and right reciprocating movement of the two sets of mixing components.

[0022] The lifting assembly includes a vertical pole 4, a top plate 5, a servo electric cylinder 6, and a U-shaped frame 7. The top of the hot refining mill body 1 is provided with a vertical pole 4, and the top of the vertical pole 4 is connected to the bottom of the top plate 5. The top of the top plate 5 is equipped with a servo electric cylinder 6, and the bottom moving end of the servo electric cylinder 6 extends to the bottom of the top plate 5 and is connected to the top of the U-shaped frame 7. The moving assembly is installed inside the U-shaped frame 7.

[0023] The moving assembly includes a first motor 9, a reciprocating screw 10, a moving block 11, a round shaft 12, and a second optical bar 13. A set of reciprocating screws 10 is provided at each of the left and right ends of the round shaft 12. The two sets of reciprocating screws 10 are rotatably installed inside the U-shaped frame 7. The second optical bar 13 is provided inside the U-shaped frame 7. Each set of reciprocating screws 10 is threadedly connected to a set of moving blocks 11. Both sets of moving blocks 11 are slidably connected to the second optical bar 13. A first motor 9 is provided on the U-shaped frame 7. The output end of the first motor 9 is connected to one end of a set of reciprocating screws 10. A set of mixing components is provided at the bottom of each set of moving blocks 11.

[0024] In this embodiment, after the rubber material is placed, the controller 2 operates the servo electric cylinder 6 to extend and starts the first motor 9, so that the two sets of reciprocating screws 10 rotate synchronously. Furthermore, the two sets of moving blocks 11, with the cooperation of the second optical rod 13, drive the corresponding mixing components to move back and forth. The two sets of mixing components cooperate with each other to fold the annular rubber material on the outer side of the hot refining roller 3 on both sides, so that the two sets of hot refining roller 3 mix and extrude it.

[0025] Example 2

[0026] like Figures 1 to 5 As shown, this utility model discloses a double-roll hot refining mill, including a hot refining mill body 1, a controller 2, and hot refining rolls 3. Two sets of hot refining rolls 3 are installed on the hot refining mill body 1 for supplying rubber materials for hot refining. The controller 2 is provided at the front end of the hot refining mill body 1, and it also includes a lifting component, a moving component, and a mixing component. The lifting component is provided at the top of the hot refining mill body 1. The lifting component is used for adjusting the height of the moving component, and the moving component is used for the left and right reciprocating movement of the two sets of mixing components.

[0027] The lifting assembly includes a vertical pole 4, a top plate 5, a servo electric cylinder 6, and a U-shaped frame 7. The top of the hot refining mill body 1 is provided with a vertical pole 4, and the top of the vertical pole 4 is connected to the bottom of the top plate 5. The top of the top plate 5 is equipped with a servo electric cylinder 6, and the bottom moving end of the servo electric cylinder 6 extends to the bottom of the top plate 5 and is connected to the top of the U-shaped frame 7. The moving assembly is installed inside the U-shaped frame 7.

[0028] The moving assembly includes a first motor 9, a reciprocating screw 10, a moving block 11, a round shaft 12, and a second optical bar 13. A set of reciprocating screws 10 is provided at each of the left and right ends of the round shaft 12. The two sets of reciprocating screws 10 are rotatably installed inside the U-shaped frame 7. The second optical bar 13 is provided inside the U-shaped frame 7. Each set of reciprocating screws 10 is threadedly connected to a set of moving blocks 11. Both sets of moving blocks 11 are slidably connected to the second optical bar 13. A first motor 9 is provided on the U-shaped frame 7. The output end of the first motor 9 is connected to one end of a set of reciprocating screws 10. A set of mixing components is provided at the bottom of each set of moving blocks 11.

[0029] The mixing assembly includes a second motor 14, a rotating shaft 15, and a mixing head 16. The second motor 14 is located at the bottom of the moving block 11, the rotating shaft 15 is located at the output end of the second motor 14, and the mixing head 16 is located at the bottom of the rotating shaft 15. The outer wall of the mixing head 16 is adapted to the outer wall of the hot refining roller 3.

[0030] It also includes adjustable feet 17 and a first light bar 8. The top of the U-shaped frame 7 is provided with a first light bar 8, which is slidably connected to the top plate 5. A set of adjustable feet 17 is provided at the four corners of the bottom of the hot refining machine body 1.

[0031] In this embodiment, after the rubber compound is placed, the controller 2 operates the servo electric cylinder 6 to extend and starts the first motor 9, so that the two sets of reciprocating screws 10 rotate synchronously. Furthermore, the two sets of moving blocks 11, with the cooperation of the second optical rod 13, drive the corresponding mixing components to move back and forth. The mixing head 16 moves between the two sets of hot refining rollers 3, and the outer wall of the mixing head 16 contacts the outer wall of the two sets of hot refining rollers 3. The second motor 14 is started, so that the rotating shaft 15 drives the mixing head 16 to rotate rapidly, while the moving block 11 drives the mixing head 16 to move laterally between the two sets of hot refining rollers 3, so that the two sets of mixing heads 16 fold the annular rubber compound left and right, and the two sets of hot refining rollers 3 squeeze the folded part of the rubber compound again.

[0032] The main body 1, controller 2, hot refining roller 3, servo electric cylinder 6, motor 9, motor 14 and mixing head 16 of the double-roll hot refining mill of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A two-roll hot refining mill, comprising a hot refining mill body (1), a controller (2), and hot refining rolls (3), wherein two sets of hot refining rolls (3) are mounted on the hot refining mill body (1) for supplying rubber compound for hot refining, and the controller (2) is provided at the front end of the hot refining mill body (1), characterized in that, It also includes a lifting component, a moving component and a mixing component. The top of the hot refining machine body (1) is provided with a lifting component. The lifting component is used to adjust the height of the moving component, and the moving component is used to move the two sets of mixing components back and forth.

2. The twin-roll hot refining mill as described in claim 1, characterized in that, The lifting assembly includes a pole (4), a top plate (5), a servo electric cylinder (6), and a U-shaped frame (7). The top of the hot refining mill body (1) is provided with a pole (4), and the top of the pole (4) is connected to the bottom of the top plate (5). The top of the top plate (5) is equipped with a servo electric cylinder (6), and the bottom moving end of the servo electric cylinder (6) extends to the bottom of the top plate (5) and is connected to the top of the U-shaped frame (7). The moving assembly is installed inside the U-shaped frame (7).

3. A twin-roll hot refining mill as described in claim 2, characterized in that, The moving assembly includes a first motor (9), a reciprocating screw (10), a moving block (11), a round shaft (12), and a second optical bar (13). A set of reciprocating screws (10) is provided at both ends of the round shaft (12). The two sets of reciprocating screws (10) are rotatably installed on the inside of the U-shaped frame (7). The second optical bar (13) is provided inside the U-shaped frame (7). Each set of reciprocating screws (10) is threadedly connected to a set of moving blocks (11). Both sets of moving blocks (11) are slidably connected to the second optical bar (13). A first motor (9) is provided on the U-shaped frame (7). The output end of the first motor (9) is connected to one end of a set of reciprocating screws (10). A set of mixing components is provided at the bottom of each set of moving blocks (11).

4. A twin-roll hot refining mill as described in claim 3, characterized in that, The mixing assembly includes a second motor (14), a rotating shaft (15), and a mixing head (16). The second motor (14) is located at the bottom of the moving block (11), the rotating shaft (15) is located at the output end of the second motor (14), and the mixing head (16) is located at the bottom of the rotating shaft (15). The outer wall of the mixing head (16) is adapted to the outer wall of the hot refining roller (3).

5. A twin-roll hot refining mill as described in claim 2, characterized in that, It also includes a first light bar (8), which is provided at the top of the U-shaped frame (7) and is slidably connected to the top plate (5).

6. A twin-roll hot refining mill as described in claim 1, characterized in that, It also includes adjustable feet (17), and a set of adjustable feet (17) is provided at the four corners of the bottom end of the hot refining machine body (1).