High bond composite foaming process mold

Abstract

This utility model relates to a high-adhesion composite foaming process mold. The structure includes: a processing table, a mold body, an ejector assembly, a cleaning assembly, and an adjustment mechanism. The mold body is fixedly connected to the upper surface of the processing table. The ejector assembly is located below the processing table. A cleaning assembly for cleaning the inner wall of the mold body is located above the mold body. An adjustment mechanism is installed on the cleaning assembly to drive its rotation and lifting. By installing the cleaning assembly and the adjustment mechanism, the cleaning assembly can still be cleaned even after the cavity depth of the mold body changes. Soft and hard brush bundles can perform coarse and fine cleaning of the inner wall of the mold body cavity, improving cleaning efficiency and quality. Rubber pads clean the lower surface of the mold body cavity. Bolts facilitate quick connection and separation of the first and second cleaning modules, and allow for replacement of damaged soft and hard brush bundles.

Description

Technical Field

[0001] This utility model relates to the field of foaming process mold technology, and in particular to a high-adhesion composite foaming process mold. Background Technology

[0002] Foaming molds are key tools for producing foamed products. Through specific cavity structure design, they enable raw materials to complete foaming, curing and other reactions within the mold, forming finished products with lightweight, heat-insulating and cushioning properties. The molds are usually made of metal and have high precision and temperature resistance to ensure that the foamed material is uniformly filled and formed. The design must take into account the layout of vents, draft angle and surface finish. They are widely used in packaging, automotive, construction and other fields and are the core equipment for realizing the industrial production of foaming processes.

[0003] When processing high-adhesion composite foamed materials using foaming process molds, the operation process is usually as follows: first, the raw material is accurately injected into the mold, and then the mold is quickly closed to form a sealed space. Under high temperature and high pressure, the raw material undergoes a chemical reaction to complete foaming and solidify into a finished product. Then, the ejector structure removes the finished product from the mold. However, currently, cleaning the inner wall of the mold cavity relies on workers holding brushes. This method not only significantly increases the labor intensity of workers, but also has obvious shortcomings in cleaning efficiency. The existing brush structure is difficult to quickly and thoroughly remove the high-adhesion residues adhering to the inner wall of the mold, resulting in a long cleaning time, which in turn affects the overall production efficiency and increases time and labor costs.

[0004] Therefore, in response to the above problems, a new high-adhesion composite foaming process mold is proposed. Utility Model Content

[0005] To overcome the problems existing in related technologies, this utility model provides a high-adhesion composite foaming process mold, which can install a brush cleaning structure on the mold to clean the inner wall of the mold cavity in layers, thereby improving cleaning efficiency.

[0006] To achieve the above objectives, the first aspect of this utility model provides a high-adhesion composite foaming process mold, comprising:

[0007] Processing table, mold body, ejection assembly, cleaning assembly, and adjustment mechanism;

[0008] The upper surface of the processing table is fixedly connected to the mold body, the bottom of the processing table is provided with an ejection assembly, the top of the mold body is provided with a cleaning assembly for cleaning the inner wall of the mold body, and the cleaning assembly is equipped with an adjustment mechanism for driving the cleaning assembly to rotate and lift.

[0009] The cleaning assembly includes a first cleaning module, a second cleaning module, a rubber pad, a soft brush bundle, and a hard brush bundle;

[0010] The mold body is equipped with a first cleaning module on top, and a second cleaning module is slidably installed inside the first cleaning module. The first cleaning module and the second cleaning module are bolted together. A rubber pad is fixedly connected to the lower surface of the second cleaning module. Soft brush bundles are fixedly connected at equal intervals on the surface of the first cleaning module, and hard brush bundles are fixedly connected at equal intervals on the surface of the second cleaning module.

[0011] Furthermore, the length of the stiff bristle bundle is greater than the length of the soft bristle bundle.

[0012] Furthermore, the adjustment mechanism includes a rotating frame, a first motor, and an adjustment base;

[0013] The first cleaning module is equipped with a rotating frame on top, and a first motor is installed inside the rotating frame. The output shaft of the first motor is bolted to the upper surface of the first cleaning module, and an adjustment seat is provided on top of the rotating frame.

[0014] Furthermore, an electric push rod is installed inside the adjusting seat, and the moving end of the electric push rod is fixedly connected to the upper surface of the rotating frame. The adjusting seat is symmetrically provided with guide grooves, and the upper surface of the rotating frame is symmetrically fixedly connected with guide rods that are slidably connected to the guide grooves.

[0015] Furthermore, a protective shell is provided above the adjusting seat, and a first threaded rod is rotatably connected inside the protective shell. A movable block that meshes with the first threaded rod is fixedly connected to the upper surface of the adjusting seat. A second motor is installed inside the protective shell, and one end of the first threaded rod is fixedly connected to the output shaft of the second motor.

[0016] Furthermore, the protective shell has symmetrically provided limiting blocks on its surface that communicate with the interior of the protective shell, and the movable blocks are symmetrically fixedly connected with limiting grooves that are slidably connected to the limiting blocks.

[0017] Furthermore, a transmission mounting shell is provided below the protective shell, and a synchronous moving shell is symmetrically fixedly connected to the transmission mounting shell. A synchronous rod is slidably connected to the inner wall of the synchronous moving shell and fixedly connected to the lower surface of the protective shell. A second threaded rod is rotatably connected inside the synchronous moving shell and meshes with the synchronous rod. One end of the second threaded rod passes through the inside of the transmission mounting shell. A connecting rod is rotatably connected inside the transmission mounting shell. The surface of the connecting rod is meshed with one end of the second threaded rod through a bevel gear. A third motor is mounted on the transmission mounting shell, and the output shaft of the third motor is fixedly connected to one end of the connecting rod.

[0018] The technical solution provided by this utility model can include the following beneficial effects:

[0019] In this example, by installing a cleaning component and an adjustment mechanism, the adjustment mechanism drives the cleaning component to rotate and rise. Even after the cavity depth of the mold body changes, the cleaning component can still clean effectively. The soft and hard brush bundles can perform coarse and fine cleaning on the inner wall of the mold body cavity, improving cleaning efficiency and quality. The rubber pad cleans the lower surface of the mold body cavity. Bolts facilitate the quick connection and separation of the first and second cleaning modules, and allow for the replacement of damaged soft and hard brush bundles.

[0020] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit the present invention. Attached Figure Description

[0021] The above and other objects, features and advantages of the present invention will become more apparent from the accompanying drawings, in which like reference numerals generally represent like parts.

[0022] Figure 1 This is a schematic diagram of the overall structure from one angle shown in one embodiment of this utility model;

[0023] Figure 2 This is a schematic diagram of the overall structure from another angle, as shown in an embodiment of the present invention;

[0024] Figure 3 This is a schematic diagram of the cleaning component structure shown in an embodiment of the present invention;

[0025] Figure 4 This is a schematic diagram of the adjustment seat structure shown in an embodiment of the present invention;

[0026] Figure 5 This is a schematic diagram of the protective shell structure shown in an embodiment of the present invention;

[0027] Figure 6 This is a schematic diagram of the transmission mounting shell structure shown in an embodiment of the present invention.

[0028] The correspondence between the labels and component names in the attached figures is as follows:

[0029] 1. Machining table; 2. Mold body; 3. Ejection assembly;

[0030] 4. Cleaning components; 41. First cleaning module; 42. Second cleaning module; 43. Rubber pad; 44. Soft bristle brush bundle; 45. Hard bristle brush bundle;

[0031] 5. Rotating frame; 6. First motor; 7. Adjusting seat; 8. Electric push rod; 9. Guide groove; 10. Guide rod;

[0032] 11. Protective shell; 12. First threaded rod; 13. Movable block; 14. Second motor; 15. Limiting block; 16. Limiting groove;

[0033] 17. Transmission mounting housing; 18. Synchronous moving housing; 19. Synchronous rod; 20. Second threaded rod; 21. Connecting rod; 22. Third motor. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. The preferred embodiments of this utility model will now be described in more detail with reference to the accompanying drawings. Although the preferred embodiments of this utility model are shown in the drawings, it should be understood that this utility model can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this utility model more thorough and complete, and to fully convey the scope of this utility model to those skilled in the art.

[0035] The terminology used in this invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular forms “a,” “the,” and “the” used in this invention and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0036] It should be understood that although the terms "first," "second," "third," etc., may be used in this invention to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this invention, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, features defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0037] Designing a high-adhesion composite foaming process mold that drives an automatic cleaning structure is currently the primary technical problem that technicians need to solve.

[0038] To address the aforementioned issues, this utility model provides a high-adhesion composite foaming process mold. This structure allows for the installation of a brush cleaning structure on the mold, enabling layered cleaning of the inner wall of the mold cavity and improving cleaning efficiency.

[0039] The technical solution of the present invention (Embodiment 1) is described in detail below with reference to the accompanying drawings.

[0040] Figure 1 This is a schematic diagram of the overall structure from one angle shown in one embodiment of this utility model;

[0041] Figure 2 This is a schematic diagram of the overall structure from another angle, as shown in an embodiment of the present invention; Figure 3 This is a schematic diagram of the cleaning component structure shown in an embodiment of the present invention; Figure 4 This is a schematic diagram of the adjustment seat structure shown in an embodiment of the present invention; Figure 5 This is a schematic diagram of the protective shell structure shown in an embodiment of the present invention; Figure 6 This is a schematic diagram of the transmission mounting shell structure shown in an embodiment of the present invention.

[0042] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The high-adhesion composite foaming process mold specifically includes:

[0043] 1. Processing table; 2. Mold body; 3. Ejection assembly; 4. Cleaning assembly; 5. Adjustment mechanism.

[0044] The upper surface of the processing table 1 is fixedly connected to the mold body 2. The processing table 1 is provided with an ejection component 3 below it. The mold body 2 is provided with a cleaning component 4 above it for cleaning the inner wall of the mold body 2. The cleaning component 4 is equipped with an adjustment mechanism for driving the cleaning component 4 to rotate and lift.

[0045] The cleaning component 4 includes a first cleaning module 41, a second cleaning module 42, a rubber pad 43, a soft brush bundle 44, and a hard brush bundle 45;

[0046] A first cleaning module 41 is provided on the upper part of the mold body 2. A second cleaning module 42 is slidably installed inside the first cleaning module 41. The first cleaning module 41 and the second cleaning module 42 are bolted together. A rubber pad 43 is fixedly connected to the lower surface of the second cleaning module 42. Soft brush bundles 44 are fixedly connected at equal intervals on the surface of the first cleaning module 41. Hard brush bundles 45 are fixedly connected at equal intervals on the surface of the second cleaning module 42.

[0047] Specifically, the length of the stiff bristle bundle 45 is greater than the length of the soft bristle bundle 44.

[0048] Specifically, the adjustment mechanism includes a rotating frame 5, a first motor 6, and an adjustment seat 7;

[0049] A rotating frame 5 is provided above the first cleaning module 41. A first motor 6 is installed inside the rotating frame 5. The output shaft of the first motor 6 is bolted to the upper surface of the first cleaning module 41. An adjustment seat 7 is provided above the rotating frame 5.

[0050] Specifically, an electric push rod 8 is installed inside the adjusting seat 7. The moving end of the electric push rod 8 is fixedly connected to the upper surface of the rotating frame 5. Guide grooves 9 are symmetrically opened on the adjusting seat 7. Guide rods 10 that are slidably connected to the guide grooves 9 are symmetrically fixedly connected to the upper surface of the rotating frame 5.

[0051] Specifically, a protective shell 11 is provided above the adjusting seat 7, and a first threaded rod 12 is rotatably connected inside the protective shell 11. A movable block 13 that meshes with the first threaded rod 12 is fixedly connected to the upper surface of the adjusting seat 7. A second motor 14 is installed inside the protective shell 11, and one end of the first threaded rod 12 is fixedly connected to the output shaft of the second motor 14.

[0052] Specifically, the protective shell 11 has symmetrically provided limiting blocks 15 communicating with the interior of the protective shell 11 on its surface, and the movable block 13 has symmetrically fixedly connected limiting grooves 16 that are slidably connected to the limiting blocks 15.

[0053] Specifically, a transmission mounting shell 17 is provided below the protective shell 11. A synchronous moving shell 18 is symmetrically fixedly connected to the transmission mounting shell 17. A synchronous rod 19, which is fixedly connected to the lower surface of the protective shell 11, is slidably connected to the inner wall of the synchronous moving shell 18. A second threaded rod 20, which meshes with the synchronous rod 19, is rotatably connected inside the synchronous moving shell 18. One end of the second threaded rod 20 passes through the interior of the transmission mounting shell 17. A connecting rod 21 is rotatably connected inside the transmission mounting shell 17. The surface of the connecting rod 21 is meshed with one end of the second threaded rod 20 through a bevel gear. A third motor 22 is mounted on the transmission mounting shell 17. The output shaft of the third motor 22 is fixedly connected to one end of the connecting rod 21.

[0054] In this embodiment, how to clean the inner wall of the cavity of the mold body 2, combined with... Figures 1 to 4The specific implementation method is as follows: After the mold body 2 is processed, the ejector component 3 automatically ejects the finished product. The cleaning component 4 moves to the top of the mold body 2. The electric push rod 8 inside the adjusting seat 7 is started. The moving end of the electric push rod 8 extends, driving the rotating frame 5 to descend. The cleaning component 4 enters the cavity of the mold body 2. The guide rod 10 slides along the inner wall of the guide groove 9. The first motor 6 inside the rotating frame 5 is started, driving the cleaning component 4 to rotate. The first cleaning module 41 and the second cleaning module 42 drive the soft brush bundle 44 and the hard brush bundle 45 to rotate, cleaning the side of the cavity of the mold body 2. The rubber pad 43 cleans the lower surface of the cavity of the mold body 2, automatically cleaning the inner wall of the cavity of the mold body 2.

[0055] For example: How to improve cleaning efficiency, combined with... Figure 3 The specific implementation method is as follows: the hard bristle brush bundle 45 is responsible for preliminary cleaning, and the soft bristle brush bundle 44 is responsible for fine cleaning and polishing. The layered structure can meet the needs of both coarse and fine cleaning at the same time, improving cleaning efficiency and quality.

[0056] In this embodiment, how to control the cleaning component 4 to move along the inner wall of the cavity of the mold body 2, combined with Figure 5 and Figure 6 The specific implementation method is as follows: the output shaft of the second motor 14 drives the first threaded rod 12 to rotate on the inner wall of the protective shell 11. The rotation direction of the output shaft of the second motor 14 is switched, which drives the movable block 13 to move left and right. The limiting groove 16 slides along the inner wall of the limiting block 15. The movable block 13 drives the adjusting seat 7 to move left and right, which in turn drives the cleaning component 4 to move left and right. The third motor 22 drives the connecting rod 21 to rotate. The connecting rod 21 drives the second threaded rod 20 to rotate in the same direction. The second threaded rod 20 drives the synchronous rod 19 to slide along the inside of the synchronous moving shell 18. The rotation direction of the output shaft of the third motor 22 is switched, which drives the synchronous rod 19 to move back and forth along the inside of the synchronous moving shell 18, which drives the cleaning component 4 to move back and forth, so that the cleaning component 4 can perform all-round cleaning of the cavity of the mold body 2.

[0057] The present invention has been described in detail above with reference to the accompanying drawings. In the above embodiments, the descriptions of each embodiment have different focuses; for parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments. Those skilled in the art should also understand that the actions and modules involved in the specification are not necessarily essential to the present invention. Furthermore, it is understood that the steps in the method of the present invention embodiments can be adjusted, combined, and deleted according to actual needs, and the structure in the device of the present invention embodiments can be combined, divided, and deleted according to actual needs.

[0058] The various embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A high bond composite foaming process mold characterized by, include: The components include a processing table (1), a mold body (2), an ejection assembly (3), a cleaning assembly (4), and an adjustment mechanism; The upper surface of the processing table (1) is fixedly connected to the mold body (2), the lower part of the processing table (1) is provided with an ejection component (3), the upper part of the mold body (2) is provided with a cleaning component (4) for cleaning the inner wall of the mold body (2), and the cleaning component (4) is equipped with an adjustment mechanism for driving the cleaning component (4) to rotate and lift. The cleaning component (4) includes a first cleaning module (41), a second cleaning module (42), a rubber pad (43), a soft brush bundle (44), and a hard brush bundle (45); The mold body (2) is provided with a first cleaning module (41) on top. A second cleaning module (42) is slidably installed inside the first cleaning module (41). The first cleaning module (41) and the second cleaning module (42) are bolted together. A rubber pad (43) is fixedly connected to the lower surface of the second cleaning module (42). Soft brush bundles (44) are fixedly connected at equal intervals on the surface of the first cleaning module (41). Hard brush bundles (45) are fixedly connected at equal intervals on the surface of the second cleaning module (42).

2. The high-adhesion composite foaming process mold according to claim 1, characterized in that: The length of the hard bristle bundle (45) is greater than the length of the soft bristle bundle (44).

3. The high-adhesion composite foaming process mold according to claim 1, characterized in that: The adjustment mechanism includes a rotating frame (5), a first motor (6), and an adjustment seat (7); A rotating frame (5) is provided above the first cleaning module (41), and a first motor (6) is installed inside the rotating frame (5). The output shaft of the first motor (6) is bolted to the upper surface of the first cleaning module (41), and an adjustment seat (7) is provided above the rotating frame (5).

4. The high-adhesion composite foaming process mold according to claim 3, characterized in that: An electric push rod (8) is installed inside the adjusting seat (7). The moving end of the electric push rod (8) is fixedly connected to the upper surface of the rotating frame (5). A guide groove (9) is symmetrically opened on the adjusting seat (7). A guide rod (10) that is slidably connected to the guide groove (9) is symmetrically fixedly connected to the upper surface of the rotating frame (5).

5. The high-adhesion composite foaming process mold according to claim 4, characterized in that: A protective shell (11) is provided above the adjusting seat (7). A first threaded rod (12) is rotatably connected inside the protective shell (11). A movable block (13) that meshes with the first threaded rod (12) is fixedly connected to the upper surface of the adjusting seat (7). A second motor (14) is installed inside the protective shell (11). One end of the first threaded rod (12) is fixedly connected to the output shaft of the second motor (14).

6. The high-adhesion composite foaming process mold according to claim 5, characterized in that: The protective shell (11) has symmetrically provided limiting blocks (15) communicating with the interior of the protective shell (11) on its surface, and the movable block (13) has symmetrically fixedly connected limiting grooves (16) that are slidably connected with the limiting blocks (15).

7. The high-adhesion composite foaming process mold according to claim 6, characterized in that: Below the protective shell (11) is a transmission mounting shell (17). A synchronous moving shell (18) is symmetrically fixedly connected to the transmission mounting shell (17). A synchronous rod (19) is slidably connected to the inner wall of the synchronous moving shell (18) and fixedly connected to the lower surface of the protective shell (11). A second threaded rod (20) is rotatably connected inside the synchronous moving shell (18) and meshes with the synchronous rod (19). One end of the second threaded rod (20) passes through the inside of the transmission mounting shell (17). A connecting rod (21) is rotatably connected inside the transmission mounting shell (17). The surface of the connecting rod (21) is meshed with one end of the second threaded rod (20) through a bevel gear. A third motor (22) is mounted on the transmission mounting shell (17). The output shaft of the third motor (22) is fixedly connected to one end of the connecting rod (21).

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