Glass steel integrated gate control pump station

Abstract

This utility model relates to the field of pump station technology, and in particular to an integrated FRP (fiberglass reinforced plastic) gate-controlled pump station. It includes a debris-blocking mesh plate slidably connected to the inner wall of the inlet of the water inlet channel. The outlet of the water inlet channel is located on one side of the bottom of the FRP cylinder. A flow-guiding base is provided in the middle of the bottom wall of the FRP cylinder, and a pumping mechanism is vertically inserted through the middle of the top of the flow-guiding base. A fence is provided along the outer edge of the top of the FRP cylinder. An inlet gate is slidably connected to the inner wall of the inlet of the water inlet channel located directly behind the debris-blocking mesh plate. A battery is provided on one side of the top of the flow-guiding base. The debris-blocking mesh plate in this device can filter impurities, and its fluororubber sealing layer prevents leakage. The connecting channel guides water flow to the inverted conical flow-guiding base, reducing resistance and concentrating water flow for improved efficiency. The submersible pump in the pumping mechanism pumps and pressurizes water, and its gate valve adjusts flow rate and pressure for energy saving. The FRP cylinder ladder, entrance, and landing facilitate maintenance, and the fence provides safety protection.

Description

Technical Field

[0001] This utility model relates to the field of pump station technology, specifically to a fiberglass integrated gate control pump station. Background Technology

[0002] Integrated gate-controlled pumping stations are hydraulic equipment that integrates gate control and pumping station systems. They regulate the inflow of water through gates and combine this with pump units to lift and transport water. They typically employ a prefabricated cylindrical structure, integrating inflow gate control devices, pumping units, and electrical control systems. Featuring modular design, compact footprint, and convenient installation, they are widely used in municipal drainage, flood control, and irrigation, optimizing fluid control and pumping efficiency through integrated design.

[0003] During the design process of this utility model, the following problems were found in the existing technology: the existing pumping station lacks a filtration device, which makes it easy to get clogged and affect the operation of the pumping station. Its lack of a sealing structure makes it prone to leakage, resulting in reduced efficiency. At the same time, the water flow guiding design is unreasonable, resulting in high pumping energy consumption, inconvenient maintenance channels, and insufficient safety protection. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated FRP gate-controlled pump station to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fiberglass gate-controlled integrated pump station, including a debris screen plate, the debris screen plate being slidably connected to the inner wall of the water inlet of the water inlet channel, the water outlet of the water inlet channel being located on one side of the bottom end of the fiberglass cylinder, a flow guide base being provided in the middle of the bottom wall of the fiberglass cylinder, and a pumping mechanism being vertically penetrated through the middle of the top of the flow guide base;

[0006] The top outer edge of the fiberglass cylinder is provided with a fence;

[0007] The water inlet channel is located on the inner wall of the water inlet directly behind the debris screen, and a water inlet gate is slidably connected thereto.

[0008] A battery is installed on one side of the top of the flow guide base.

[0009] The beneficial effects of this utility model are as follows: the debris screen can filter impurities in the water and ensure water flow; the fluororubber sealing layer of the screen and the inlet gate prevents leakage; the insert plate and slot can fix the debris screen; the connecting channel guides the water flow to the inverted conical guide base, which can reduce resistance, collect water flow, and improve pumping efficiency; in the pumping mechanism, the vertical submersible pump works with the pumping pipe to efficiently pump and pressurize water; the gate valve can adjust the flow and pressure as needed, saving energy and reducing consumption; the fiberglass cylinder ladder, entrance, and landing are easy to maintain; and the fence plays a safety protection role, ensuring the safety of personnel and equipment.

[0010] To filter impurities from the water flowing into the inlet channel, prevent debris from entering the pump station and affecting equipment operation, and ensure smooth subsequent water delivery:

[0011] The following configuration is further provided: the outer walls of the debris barrier and the water inlet gate are both provided with a fluororubber sealing layer, the bottom end of the debris barrier is provided with an insert plate, and the front side of the bottom wall of the water inlet of the water inlet channel is provided with a slot, and the insert plate and the slot are engaged with each other.

[0012] By adopting the above technical solution, the trash rack can filter impurities from the water flowing into the inlet channel, preventing debris from entering the pump station and affecting equipment operation, ensuring the continuous effectiveness of the filtration process, and ensuring smooth subsequent water flow. The fluororubber sealing layer on the outer wall of the trash rack and the inlet gate can enhance the sealing performance and prevent water leakage. At the same time, the insert plate at the bottom of the trash rack engages with the slot on the front side of the bottom wall of the inlet of the inlet channel, which can fix the trash rack and make it stably filter impurities in the water flow.

[0013] To reduce water flow resistance, facilitate efficient pumping, improve pumping efficiency, and ensure the stability of water flow during pump station operation:

[0014] The water inlet channel is further configured such that a connecting channel runs horizontally between the outlet end of the water inlet channel and the guide base, and the guide base is in the shape of an inverted cone.

[0015] By adopting the above technical solution, the connection channel between the water outlet end of the water inlet channel and the guide base can guide the water flow into the guide base. The inverted conical guide base can reduce the water flow resistance, allowing the water flow to naturally converge towards the center along the slope, which facilitates efficient pumping by the pumping mechanism and improves pumping efficiency. At the same time, it can prevent the water flow from forming eddies in the cylinder and ensure the stability of the water flow during the operation of the pumping station.

[0016] To achieve efficient pumping and long-distance water transport, while precisely controlling drainage flow and pressure, and flexibly adjusting according to different operating conditions, the following measures can be taken to meet drainage needs and reduce energy consumption:

[0017] The pumping mechanism is further configured such that: a vertical submersible pump is included, a pumping pipe is inserted into the bottom end of the vertical submersible pump, the bottom end of the pumping pipe vertically penetrates the interior of the guide base, a water supply pipe is inserted into the outlet end of the vertical submersible pump, a gate valve is provided at the outlet end of the water supply pipe, and a drain pipe is provided at the other end of the gate valve.

[0018] By adopting the above technical solution, the vertical submersible pump in the pumping mechanism, in conjunction with the pumping pipe, can penetrate deep into the guide base for efficient pumping. After pressurization, the water flow overcomes resistance to achieve long-distance transportation. The gate valve at the end of the water pipe can precisely control the drainage flow and pressure, and can be flexibly adjusted according to different working conditions, which can both meet drainage needs and reduce energy consumption.

[0019] To facilitate easy access for operators to the top of the pumping station and ensure their safe and stable entry inside for inspection and maintenance of internal components, while also providing safety protection for the operators:

[0020] The fiberglass cylinder is further configured such that a ladder is threadedly connected to the outer front wall, an entrance is provided on one side of the top of the fiberglass cylinder, and a footbridge is provided between the entrance and the top of the guide base.

[0021] By adopting the above technical solution, the ladder on the front outer wall of the fiberglass cylinder makes it easy for operators to climb to the top of the cylinder, the entrance on one side of the top facilitates personnel to enter the inside of the cylinder, and the landing between the entrance and the top of the guide base can serve as an intermediate landing platform, making it convenient for personnel to safely descend to the vicinity of the top of the guide base to inspect and maintain the internal components of the pump station. The fence on the outer edge of the top of the fiberglass cylinder can play a safety protection role, preventing personnel from accidentally falling or debris from falling into the cylinder.

[0022] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0023] Figure 1 This is a frontal sectional view of the present invention;

[0024] Figure 2 This is a three-dimensional schematic diagram of the present invention;

[0025] Figure 3 This is a schematic diagram of the debris-blocking mesh of this utility model;

[0026] Figure 4 This is a schematic diagram of the pumping mechanism of this utility model.

[0027] In the diagram: 1. Debris barrier; 101. Insert plate; 2. Water inlet channel; 201. Slot; 202. Connecting channel; 3. Fiberglass cylinder; 301. Ladder; 302. Entrance; 303. Loft; 4. Guide base; 5. Pumping mechanism; 501. Vertical submersible pump; 502. Pumping pipe; 503. Water delivery pipe; 504. Gate valve; 505. Drainage pipe; 6. Fence; 7. Water inlet gate; 8. Battery. Detailed Implementation

[0028] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0029] Please see Figures 1 to 4The fiberglass gate control integrated pump station includes a debris screen plate 1, which is slidably connected to the inner wall of the inlet of the water inlet channel 2. The outlet of the water inlet channel 2 is located on one side of the bottom end of the fiberglass cylinder 3. A flow guide base 4 is provided in the middle of the bottom wall of the fiberglass cylinder 3. A pumping mechanism 5 is vertically penetrating the middle of the top of the flow guide base 4.

[0030] The top outer edge of the fiberglass cylinder 3 is provided with a fence 6;

[0031] The water inlet channel 2 is located on the inner wall of the water inlet directly behind the debris screen plate 1, and a water inlet gate plate 7 is slidably connected thereto.

[0032] A battery 8 is located on one side of the top of the flow guide base 4.

[0033] In this embodiment, as Figure 1 and Figure 3 As shown, the outer walls of the debris screen plate 1 and the water inlet gate plate 7 are both provided with fluororubber sealing layers. The bottom end of the debris screen plate 1 is provided with a plug plate 101, and the front side of the bottom wall of the water inlet channel 2 is provided with a slot 201. The plug plate 101 and the slot 201 are engaged with each other.

[0034] In this embodiment, as Figure 1 and Figure 4 As shown, a connecting channel 202 runs horizontally between the outlet end of the water inlet channel 2 and the flow guide base 4, and the flow guide base 4 is in the shape of an inverted cone.

[0035] In this embodiment, as Figure 1 and Figure 4 As shown, the pumping mechanism 5 includes a vertical submersible pump 501, a pumping pipe 502 is inserted into the bottom end of the vertical submersible pump 501, the bottom end of the pumping pipe 502 is vertically inserted into the interior of the guide base 4, a water supply pipe 503 is inserted into the outlet end of the vertical submersible pump 501, a gate valve 504 is provided at the outlet end of the water supply pipe 503, and a drain pipe 505 is provided at the other end of the gate valve 504.

[0036] In this embodiment, as Figure 1 and Figure 2 As shown, a ladder 301 is threadedly connected to the front outer wall of the fiberglass cylinder 3, and an entrance 302 is provided on one side of the top of the fiberglass cylinder 3. A landing tower 303 is provided between the entrance 302 and the top of the guide base 4.

[0037] The working process of this fiberglass integrated gate-controlled pump station is as follows:

[0038] When first used, the water will flow through the screen plate 1. At this time, the operator needs to insert the bottom plate 101 of the screen plate 1 vertically into the slot 201 on the front side of the bottom wall of the water inlet of the water inlet channel 2. The screen plate 1 is fixed by the interlocking structure of the insert plate 101 and the slot 201. During this time, the fluororubber sealing layer on its outer wall can simultaneously achieve a tight fit with the inner wall of the water inlet channel 2 to prevent water from overflowing from the gaps. This allows the screen plate 1 to stably filter impurities from the water flowing into the water inlet channel 2.

[0039] The filtered water enters the inlet channel 2. According to the actual water demand or operational requirements, the inlet gate 7 slides along the inner wall of the inlet channel 2. The water flow rate is adjusted by controlling the opening and closing degree of the inlet gate 7. When it is necessary to stop the water intake, the inlet gate 7 can be completely closed. The fluororubber sealing layer on its outer wall can ensure the sealing performance when the inlet gate 7 is closed.

[0040] When water flows through the outlet of the inlet channel 2 into the connecting channel 202, the connecting channel 202 extends laterally to the guide base 4. Since the guide base 4 has an inverted conical structure, the water flow will naturally converge towards the center along the slope of the guide base 4, which facilitates efficient extraction by the pumping mechanism 5. At this time, the operator can first start the vertical submersible pump 501 (model: 6-GFM-100) in the pumping mechanism 5 by powering the battery 8 (model: QXL100-15-7.5). After it starts running, it will extract the collected water flow from inside the guide base 4 through the plugged-in pumping pipe 502. During this process, the water flow is pressurized by the vertical submersible pump 501 and enters the water delivery pipe 503 from its outlet. Then, it flows through the gate valve 504 installed at the end of the water delivery pipe 503. At this time, the operator can control the flow rate and pressure of the water discharged from the drain pipe 505 by controlling the opening and closing state and opening angle of the gate valve 504 to meet different drainage needs.

[0041] During the operation of the pump station, the fence 6 on the outer edge of the top of the FRP cylinder 3 always serves as a safety protection to prevent personnel from accidentally falling or debris from falling into the cylinder. When it is necessary to inspect and maintain the inside of the pump station, the operator can first climb the ladder 301 on the outer front wall of the FRP cylinder 3, climb up the ladder 301 to the entrance 302 on the top side of the cylinder, and then enter the FRP cylinder 3. The landing platform 303 serves as an intermediate transition platform, which allows personnel to safely descend from the entrance 302 to the vicinity of the top of the guide base 4. Then, the pumping mechanism 5 or the guide base 4 and other components can be inspected, repaired or replaced. Throughout the process, the components work together in sequence to ensure the normal operation and safe maintenance of the pump station. At the same time, the operator can also manually slide and pull out the debris screen 1 for regular cleaning.

[0042] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0043] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A fiberglass gate-controlled integrated pump station, including a trash rack (1), characterized in that: The debris screen (1) is slidably connected to the inner wall of the inlet of the water inlet channel (2). The outlet of the water inlet channel (2) is located on one side of the bottom of the fiberglass cylinder (3). A flow guide base (4) is provided in the middle of the bottom wall of the fiberglass cylinder (3). A pumping mechanism (5) is vertically penetrating the middle of the top of the flow guide base (4). The top outer edge of the fiberglass cylinder (3) is provided with a fence (6); The water inlet channel (2) is located on the inner wall of the water inlet directly behind the debris screen plate (1) and is slidably connected to the water inlet gate plate (7); A battery (8) is provided on one side of the top of the flow guide base (4).

2. The fiberglass integrated gate control pump station as described in claim 1, characterized in that: The outer walls of the debris barrier (1) and the water inlet gate (7) are provided with fluororubber sealing layers. The bottom end of the debris barrier (1) is provided with a plug plate (101). The front side of the bottom wall of the water inlet of the water inlet channel (2) is provided with a slot (201). The plug plate (101) and the slot (201) are engaged with each other.

3. The fiberglass gate-controlled integrated pump station as described in claim 1, characterized in that: A connecting channel (202) runs horizontally between the outlet end of the water inlet channel (2) and the guide base (4), and the guide base (4) is in the shape of an inverted cone.

4. The fiberglass gate-controlled integrated pump station as described in claim 1, characterized in that: The pumping mechanism (5) includes a vertical submersible pump (501), with a pumping pipe (502) inserted at the bottom end of the vertical submersible pump (501). The bottom end of the pumping pipe (502) passes vertically through the interior of the guide base (4). A water supply pipe (503) is inserted at the outlet end of the vertical submersible pump (501). A gate valve (504) is provided at the outlet end of the water supply pipe (503). A drain pipe (505) is provided at the other end of the gate valve (504).

5. The fiberglass gate-controlled integrated pump station as described in claim 1, characterized in that: A ladder (301) is threadedly connected to the front outer wall of the fiberglass cylinder (3), and an entrance (302) is provided on one side of the top of the fiberglass cylinder (3). A footbridge (303) is provided between the entrance (302) and the top of the guide base (4).

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