A new energy automobile battery soft connecting piece locking structure
By employing a stable connection, a cross-bar design, and a locking structure that precisely adjusts the clamping gap, the problem of easy oxidation of soldered connections is solved, improving the conductivity and safety of new energy vehicle batteries and extending their service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU SHOUFAN ELECTRONIC TECH CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-12
AI Technical Summary
Traditional new energy vehicle battery soft connectors use soldering, which is prone to oxidation, leading to decreased conductivity, poor contact, increased energy loss and battery failure risk. They also have low mechanical strength, making them easy to loosen or break, affecting battery life and safety.
It adopts a stable connection between the energy storage component and the fixing plate, a cross-bar design of the lower clamping component and the upper clamping component, a conductive component containing copper sheet and clamping plate, a lifting and reset component to ensure clamping force, and a locking mechanism to precisely adjust the clamping gap, ensuring efficient and safe current conduction.
It improves the conductivity and stability of battery connectors, reduces resistance, reduces power loss, ensures the long-term reliability and safety of the battery system, and avoids problems such as poor contact or loosening.
Smart Images

Figure CN224355570U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of new energy battery technology, and more specifically, to a locking structure for a soft connector of a new energy vehicle battery. Background Technology
[0002] New energy vehicle battery flexible connectors are important components used to connect various parts of the battery module. Their main function is to provide electrical connection and mechanical support. They are usually made of flexible conductive materials and can adapt to the expansion and contraction of the battery pack caused by factors such as temperature changes and vibration. Flexible connectors can effectively reduce stress concentration caused by rigid connections, extend battery life and improve safety. Common flexible connector materials include copper and aluminum alloys. The surface is usually treated with anti-corrosion to ensure good conductivity and durability.
[0003] Regarding the aforementioned technologies, the inventors believe that in the existing technology, traditional soft connectors for new energy vehicle batteries typically use soldering to connect battery modules. However, over time, soldering connections will oxidize. The oxide layer at the solder joint not only leads to a decrease in conductivity but may also cause poor contact, affecting the overall performance of the battery pack. Oxidation gradually increases contact resistance, thereby exacerbating energy loss within the battery pack and further affecting the battery's charging and discharging efficiency. Over time, oxidation may cause the battery temperature to rise, increasing the risk of battery overheating and failure, thus affecting the safety and reliability of new energy vehicles. In addition, the mechanical strength of soldered connections is low, making them susceptible to external factors such as vibration and temperature changes, leading to loosening or breakage of the connections. This also increases the difficulty and frequency of battery pack maintenance. Oxidation and poor contact problems may also lead to a shortened battery life. Utility Model Content
[0004] To address the aforementioned issues, this application provides a locking structure for a soft connector in a new energy vehicle battery.
[0005] The locking structure for a soft connector of a new energy vehicle battery provided in this application adopts the following technical solution:
[0006] A locking structure for a soft connector of a new energy vehicle battery includes a storage component for storing electrical energy and two fixing plates. Two conductive components for conducting electricity are provided on one side of the storage component. Each of the two fixing plates is provided with a clamping unit for clamping the conductive components. The clamping unit includes a lower clamping component and an upper clamping component for clamping the conductive components vertically. The lower clamping component and the upper clamping component are provided with a locking mechanism for adjusting the clamping gap between the lower clamping component and the upper clamping component. Two lifting and resetting components are provided on one side of the upper end of the lower clamping component for lifting the upper clamping component to reset it.
[0007] Furthermore, the energy storage component includes a battery, with a positive contact and a negative contact fixedly connected to the positive and negative terminals of the battery, and two fixing plates fixedly connected to the positive and negative terminals respectively.
[0008] Furthermore, the lower clamping assembly includes a lower connecting piece, which is fixedly connected to the lower side of the fixed piece. Multiple lower clamping strips are arranged in a ring and fixedly connected to the upper end of the lower connecting piece near one side. A lower mounting hole is opened through the lower connecting piece near the multiple lower clamping strips. Two rotating seats are fixedly connected to the upper end of the lower connecting piece away from the lower mounting hole.
[0009] Furthermore, the upper clamping assembly includes an upper connecting piece, which is fixedly connected to the upper side of the fixed piece. Two movable slots are opened through the interior of the upper connecting piece on one side. A hexagonal limiting sleeve is fixedly connected to the upper end of the upper connecting piece away from the two movable slots. An upper mounting hole is opened through the interior of the upper connecting piece near the hexagonal limiting sleeve. Multiple upper locking strips are arranged in a ring and fixedly connected to the lower end of the upper connecting piece near the upper mounting hole.
[0010] Furthermore, the conductive component includes a concentric ring disposed between the upper connecting piece and the lower connecting piece. Multiple middle clamping strips are fixedly connected in a ring arrangement at both the upper and lower ends of the concentric ring. At the upper end, the multiple middle clamping strips intersect with multiple upper clamping strips, and at the lower end, the multiple middle clamping strips intersect with multiple lower clamping strips. A copper sheet is fixedly connected to one side of the concentric ring. Clamping plates are fixedly connected to both the upper and lower ends of the copper sheet away from the concentric ring. A conductive flexible flat cable is clamped between the two clamping plates. Two fastening bolts are provided at the lower end of the lower clamping plate. The mounting ends of the two fastening bolts penetrate the two clamping plates and the conductive flexible flat cable, and fastening nuts are threaded onto the upper mounting ends of the two fastening bolts.
[0011] Furthermore, the lifting and resetting assembly includes a rotating shaft, which is rotatably sleeved inside the rotating base. A rotating joint is fixedly sleeved at the center of the outer side of the rotating shaft. A chassis is fixedly connected to the upper end of the rotating joint. A guide shaft is fixedly connected to the center of the upper end of the chassis. A lifting spring is sleeved on the outer side of the guide shaft. The upper end of the lifting spring abuts against the lower end of the upper connecting piece, and the lower end of the lifting spring abuts against the upper end of the chassis. The upper outer side of the guide shaft is slidably sleeved inside the movable slot, and a limiting ring is fixedly sleeved on the upper outer side of the guide shaft.
[0012] Furthermore, the locking mechanism includes a screw, which is slidably sleeved inside the lower mounting hole, the upper mounting hole, and the concentric ring, and the screw is detachably connected to the lower mounting hole, the upper mounting hole, and the concentric ring. A hexagonal disc is fixedly connected to the upper end of the screw, and the hexagonal disc is sleeved inside the hexagonal limiting sleeve, and the hexagonal disc is detachably connected to the hexagonal limiting sleeve. A wing nut is threaded onto the lower outer side of the screw, and the wing nut is detachably connected to the hexagonal disc.
[0013] Beneficial effects:
[0014] 1. The locking structure of the soft connector for new energy vehicle batteries provides basic support for the battery module through the stable connection between the energy storage component and the fixing plate. The clamping design of the lower clamping component and the upper clamping component ensures that the conductive component is firmly fixed through the cross contact of the clips, so as to achieve stable current conduction. The conductive component improves the conductivity and reduces the resistance through the copper sheet and clamp plate contained in it, thereby reducing power loss.
[0015] 2. The lifting and reset assembly ensures that the upper clamping assembly automatically resets after long-term use, maintaining a stable clamping force. The locking mechanism ensures efficient and safe current conduction by precisely adjusting the clamping gap. These designs work together to improve the conductivity, stability, and long-term reliability of the battery connectors, significantly enhancing the overall performance and safety of the new energy vehicle battery system. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a three-dimensional structural diagram of the energy storage component of this utility model;
[0018] Figure 3 This is a three-dimensional disassembled structural diagram of the clamping unit of this utility model;
[0019] Figure 4 This is a three-dimensional structural diagram of the clamping component of this utility model;
[0020] Figure 5 This is a three-dimensional structural diagram of the clamping component of this utility model from another perspective;
[0021] Figure 6 This is a three-dimensional disassembled structural diagram of the conductive component of this utility model;
[0022] Figure 7 This is a three-dimensional structural diagram of the lifting and resetting assembly of this utility model.
[0023] Explanation of the labels in the diagram:
[0024] 1. Energy storage assembly; 101. Battery; 102. Positive contact; 103. Negative contact; 2. Fixing plate; 3. Lower clamping assembly; 301. Lower connecting plate; 302. Lower retaining strip; 303. Lower mounting hole; 304. Rotary base; 4. Upper clamping assembly; 401. Upper connecting plate; 402. Movable slot; 403. Hexagonal limit sleeve; 404. Upper retaining strip; 405. Upper mounting hole; 5. Conductive assembly; 50 1. Concentric ring; 502. Middle clamping strip; 503. Copper sheet; 504. Clamping plate; 505. Conductive flexible flat cable; 506. Fastening bolt; 507. Fastening nut; 6. Lifting and resetting assembly; 601. Rotating shaft; 602. Rotary joint; 603. Chassis; 604. Guide shaft; 605. Lifting spring; 7. Limiting ring; 8. Locking mechanism; 801. Screw; 802. Hexagonal disc; 803. Wing nut. Detailed Implementation
[0025] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0026] The following is in conjunction with the appendix Figure 1-7 This application will be described in further detail.
[0027] This application discloses a locking structure for a soft connector of a new energy vehicle battery. Please refer to [link / reference]. Figure 1-3The device includes a battery storage assembly 1 for storing electrical energy and two fixing plates 2. Two conductive components 5 are provided on one side of the battery storage assembly 1. Each of the two fixing plates 2 has a clamping unit on one side for holding the conductive components 5. Each clamping unit includes a lower clamping component 3 and an upper clamping component 4 for clamping the conductive components 5 vertically. The lower and upper clamping components 3 and 4 have locking mechanisms 8 inside for adjusting the clamping gap between them. Two lifting and resetting components 6 are provided on one side of the upper end of the lower clamping component 3 for lifting and resetting the upper clamping component 4. This device provides a battery module through a stable connection between the battery storage assembly 1 and the fixing plates 2. The basic support, the clamping design of the lower clamping component 3 and the upper clamping component 4, ensures that the conductive component 5 is firmly fixed through the cross contact of the clamping strips, realizing stable current conduction. The conductive component 5 improves the conductivity and reduces the resistance through the copper sheet 503 and the clamping plate 504 contained within it, thereby reducing power loss. The lifting and reset component 6 ensures that the upper clamping component 4 automatically resets after long-term use, maintaining a stable clamping force. The locking mechanism 8 ensures the high efficiency and safety of current conduction by precisely adjusting the clamping gap. These designs, through mutual cooperation, improve the conductivity, stability and long-term reliability of the battery connector, significantly improving the overall performance and safety of the new energy vehicle battery system.
[0028] Please see Figure 2 The energy storage assembly 1 includes a battery 101. A positive contact 102 and a negative contact 103 are fixedly connected to the positive and negative terminals of the battery 101. Two fixing plates 2 are fixedly connected to the positive contact 102 and the negative contact 103 respectively. The energy storage assembly 1 includes the battery 101 and is fixedly connected to the fixing plates 2 through the positive contact 102 and the negative contact 103. The fixing plates 2 play a supporting and fixing role to ensure the stability and safety of the energy storage assembly 1.
[0029] Please see Figure 3-5The lower clamping assembly 3 includes a lower connecting piece 301, which is fixedly connected to the lower side of the fixed piece 2. Multiple lower clamping strips 302 are arranged in a ring and fixedly connected to the upper end of the lower connecting piece 301 near one side. These lower clamping strips 302 are used to clamp the conductive component 5. A lower mounting hole 303 is formed through the lower connecting piece 301 near the lower clamping strips 302. Two rotating bases 304 are fixedly connected to the upper end of the lower connecting piece 301 away from the lower mounting hole 303. The upper clamping assembly 4 includes an upper connecting piece 401. 401 is fixedly connected to the upper part of one side of the fixed piece 2. Two movable slots 402 are opened through one side inside the upper connecting piece 401. A hexagonal limiting sleeve 403 is fixedly connected to the upper end of the upper connecting piece 401 away from the two movable slots 402. An upper mounting hole 405 is opened through the upper connecting piece 401 near the hexagonal limiting sleeve 403. Multiple upper locking strips 404 are arranged in a ring and fixedly connected to the lower end of the upper connecting piece 401 near the upper mounting hole 405. The multiple upper locking strips 404 are in cross contact with the middle locking strip 502.
[0030] Please see Figure 6 The conductive component 5 includes a concentric ring 501, which is positioned between the upper connecting piece 401 and the lower connecting piece 301. Multiple middle clamping strips 502 are fixedly connected in a ring arrangement at both the upper and lower ends of the concentric ring 501. These middle clamping strips 502 at the upper and lower ends cross-contact with the clamping strips in the lower clamping component 3 and the upper clamping component 4 to ensure efficient current conduction. At the upper end, the multiple middle clamping strips 502 cross-contact with multiple upper clamping strips 404, and at the lower end, the multiple middle clamping strips 502 cross-contact with multiple lower clamping strips 302. The concentric ring 501... A copper sheet 503 is fixedly connected to one side. At both ends of the copper sheet 503 away from the concentric ring 501, clamping plates 504 are fixedly connected. A conductive flexible flat cable 505 is clamped between the two clamping plates 504. The copper sheet 503 and clamping plates 504 further enhance the conductivity and effectively reduce the resistance. Two fastening bolts 506 are provided at the lower end of the clamping plate 504. The mounting ends of the two fastening bolts 506 pass through the two clamping plates 504 and the conductive flexible flat cable 505. The mounting ends of the two fastening bolts 506 at the upper end are threaded with fastening nuts 507.
[0031] Please see Figure 7The lifting and resetting assembly 6 includes a rotating shaft 601, which is rotatably sleeved inside the rotating base 304. A rotating joint 602 is fixedly sleeved at the center of the outer side of the rotating shaft 601. A chassis 603 is fixedly connected to the upper end of the rotating joint 602. A guide shaft 604 is fixedly connected to the center of the upper end of the chassis 603. The rotating joint 602 drives the chassis 603 and the guide shaft 604, thereby generating a lifting force. A lifting spring 605 is sleeved on the outer side of the guide shaft 604. The upper end of the lifting spring 605 is connected to the lower end of the upper connecting piece 401. The upper end of the lifting spring 605 abuts against the upper end of the chassis 603. The lifting spring 605 uses its elasticity to abut against the upper connecting piece 401 and the chassis 603, providing a restoring force for the upper clamping assembly 4. The outer side of the guide shaft 604 is slidably sleeved inside the movable slot 402, and a limiting ring 7 is fixedly sleeved on the outer side of the guide shaft 604. The function of this component is to ensure that the upper clamping assembly 4 can automatically reset after long-term use, maintain a stable clamping force, and avoid loosening due to long-term pressure.
[0032] Please see Figure 3 The locking mechanism 8 includes a screw 801, which is slidably sleeved inside the lower mounting hole 303, the upper mounting hole 405, and the concentric ring 501. The screw 801 is detachably connected to the lower mounting hole 303, the upper mounting hole 405, and the concentric ring 501. A hexagonal disc 802 is fixedly connected to the upper end of the screw 801. The hexagonal disc 802 is sleeved inside the hexagonal limiting sleeve 403, and the hexagonal disc 802 is detachably connected to the hexagonal limiting sleeve 403. The lower outer side of the screw 801 is threaded with... The wing nut 803, hexagonal disc 802 and hexagonal limiting sleeve 403 cooperate to ensure precise adjustment of clamping force and lock it through the wing nut 803. This mechanism provides precise clamping force adjustment and effectively avoids poor contact or overheating problems caused by excessive or insufficient clamping force. The wing nut 803 and hexagonal disc 802 are detachably connected. The screw 801 and wing nut 803 are slidably and detachably connected to adjust the clamping gap between the lower clamping assembly 3 and the upper clamping assembly 4.
[0033] Working principle: The energy storage assembly 1 includes a battery 101, which is fixedly connected to the fixing plate 2 through positive contact 102 and negative contact 103. This structure ensures the energy storage and conduction functions of the battery 101. The positive contact 102 and negative contact 103 provide connection with the battery module and external circuits. The fixing plate 2 plays a supporting and fixing role, ensuring the stability and safety of the energy storage assembly 1. The lower clamping assembly 3 is connected to the fixing plate 2 through the lower connecting piece 301. Multiple lower clamping strips 302 are provided inside for clamping the conductive component 5. The upper clamping assembly... 4. The upper connecting piece 401 connects to the fixing piece 2. Multiple upper clamping strips 404 and middle clamping strips 502 are arranged internally for cross-contact. The main function of this structure is to firmly fix the conductive component 5 and ensure stable current conduction through the clamping action of the lower clamping component 3 and the upper clamping component 4, preventing poor contact or loosening. The conductive component 5 consists of concentric rings 501 and multiple middle clamping strips 502. It is fixed to the fixing piece 2 through the lower clamping component 3 and the upper clamping component 4. The conductive component 5 plays a crucial role in current conduction. The multiple clamping strips at its upper and lower ends are connected to the lower clamping component 2. The locking strips in component 3 and upper clamping component 4 make cross contact to ensure efficient current conduction. The copper sheet 503 and clamping plate 504 further enhance conductivity and effectively reduce resistance. The lifting and resetting component 6 is connected to the rotating base 304 via the rotating shaft 601. It drives the chassis 603 and guide shaft 604 through the rotating joint 602, thereby generating a lifting force. The lifting spring 605 uses its elasticity to abut against the upper connecting piece 401 and chassis 603, providing a resetting force for the upper clamping component 4. The function of this component is to ensure that the upper clamping component 4 can automatically reset after long-term use. To maintain a stable clamping force and prevent loosening due to long-term pressure, the locking mechanism 8 includes a screw 801 and a wing nut 803, which are slidably and detachably connected to adjust the clamping gap between the lower clamping assembly 3 and the upper clamping assembly 4. The upper end of the screw 801 is connected to the hexagonal disc 802, which cooperates with the hexagonal limiting sleeve 403 to ensure precise adjustment of the clamping force and locking by the wing nut 803. This mechanism provides precise clamping force adjustment and effectively avoids poor contact or overheating problems caused by excessive or insufficient clamping force.
[0034] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A locking structure for a soft connector of a new energy vehicle battery, characterized in that: It includes an energy storage component (1) for storing electrical energy and two fixing plates (2). The energy storage component (1) has two conductive components (5) for conducting electricity on one side. Each of the two fixing plates (2) has a clamping unit for clamping the conductive components (5) on one side. The clamping unit includes a lower clamping component (3) and an upper clamping component (4) for clamping the conductive components (5) from top to bottom. The lower clamping component (3) and the upper clamping component (4) are provided with a locking mechanism (8) for adjusting the clamping gap between the lower clamping component (3) and the upper clamping component (4). The lower clamping component (3) has two lifting and resetting components (6) on one side of its upper end for lifting the upper clamping component (4) to reset it.
2. The locking structure for a soft connector of a new energy vehicle battery according to claim 1, characterized in that: The energy storage assembly (1) includes a battery (101), and a positive contact (102) and a negative contact (103) are fixedly connected to the positive and negative terminals of the battery (101). Two fixing plates (2) are fixedly connected to the positive contact (102) and the negative contact (103) respectively.
3. The locking structure for a soft connector of a new energy vehicle battery according to claim 2, characterized in that: The lower clamping assembly (3) includes a lower connecting piece (301), which is fixedly connected to the lower side of the fixed piece (2). Multiple lower clamping strips (302) are arranged in a ring and fixedly connected to the upper end of the lower connecting piece (301) near one side. A lower mounting hole (303) is provided through the lower connecting piece (301) near the multiple lower clamping strips (302). Two rotating seats (304) are fixedly connected to the upper end of the lower connecting piece (301) away from the lower mounting hole (303).
4. The locking structure for a soft connector of a new energy vehicle battery according to claim 2, characterized in that: The upper clamping assembly (4) includes an upper connecting piece (401), which is fixedly connected to the upper side of the fixed piece (2). Two movable slots (402) are opened through the upper connecting piece (401) on one side. A hexagonal limiting sleeve (403) is fixedly connected to the upper end of the upper connecting piece (401) away from the two movable slots (402). An upper mounting hole (405) is opened through the upper connecting piece (401) near the hexagonal limiting sleeve (403). Multiple upper locking strips (404) are arranged in a ring and fixedly connected to the lower end of the upper connecting piece (401) near the upper mounting hole (405).
5. The locking structure for a soft connector of a new energy vehicle battery according to claim 4, characterized in that: The conductive component (5) includes a concentric ring (501) disposed between the upper connecting piece (401) and the lower connecting piece (301). Multiple middle retaining strips (502) are fixedly connected in a ring arrangement at both the upper and lower ends of the concentric ring (501). At the upper end, the multiple middle retaining strips (502) intersect with multiple upper retaining strips (404), and at the lower end, the multiple middle retaining strips (502) intersect with multiple lower retaining strips (302). A copper [material] is fixedly connected to one side of the concentric ring (501). The copper sheet (503) has clamps (504) fixedly connected to both ends of the side away from the concentric ring (501). A conductive flexible flat cable (505) is clamped between the two clamps (504). Two fastening bolts (506) are provided at the lower end of the clamps (504). The mounting ends of the two fastening bolts (506) pass through the two clamps (504) and the conductive flexible flat cable (505). The mounting ends of the two fastening bolts (506) at the upper end are threaded with fastening nuts (507).
6. The locking structure for a soft connector of a new energy vehicle battery according to claim 4, characterized in that: The lifting and resetting assembly (6) includes a rotating shaft (601), which is rotatably sleeved inside the rotating seat (304). A rotating joint (602) is fixedly sleeved at the center of the outer side of the rotating shaft (601). A chassis (603) is fixedly connected to the upper end of the rotating joint (602). A guide shaft (604) is fixedly connected to the center of the upper end of the chassis (603). A lifting spring (605) is sleeved on the outer side of the guide shaft (604). The upper end of the lifting spring (605) abuts against the lower end of the upper connecting piece (401), and the lower end of the lifting spring (605) abuts against the upper end of the chassis (603). The upper outer side of the guide shaft (604) is slidably sleeved inside the movable slot (402), and a limiting ring (7) is fixedly sleeved on the upper outer side of the guide shaft (604).
7. A locking structure for a soft connector of a new energy vehicle battery according to claim 5, characterized in that: The locking mechanism (8) includes a screw (801), which is slidably sleeved inside the lower mounting hole (303), the upper mounting hole (405) and the concentric ring (501). The screw (801) is detachably connected to the lower mounting hole (303), the upper mounting hole (405) and the concentric ring (501). A hexagonal disc (802) is fixedly connected to the upper end of the screw (801). The hexagonal disc (802) is sleeved inside the hexagonal limiting sleeve (403). The hexagonal disc (802) is detachably connected to the hexagonal limiting sleeve (403). A wing nut (803) is threaded onto the lower outer side of the screw (801). The wing nut (803) is detachably connected to the hexagonal disc (802).