An automatic component insertion and correction device for electronic components in a production line

Abstract

This utility model provides an automatic insertion and error correction device for electronic components on a production line, belonging to the technical field of electronic component manufacturing. It includes: an automatic insertion assembly comprising a base, an electric slide rail mounted on the base, a worktable slidably connected to the electric slide rail, an adjustment frame mounted above the base, and an automatic insertion structure mounted on the adjustment frame; and a vision inspection assembly comprising an L-shaped frame, a detection camera mounted on the L-shaped frame, and a display screen. This utility model achieves high-precision image acquisition through the detection camera and display screen of the vision inspection assembly, accurately identifying problems such as component position misalignment and polarity errors, thus improving inspection accuracy. The automatic insertion and error correction assembly's moving adjustment structure, L-shaped adjustment plate, first drive cylinder, rotation adjustment structure, and clamping mechanism work together to achieve sub-millimeter-level position correction.

Description

Technical Field

[0001] This utility model belongs to the technical field of electronic component manufacturing, specifically relating to an automatic insertion and error correction device for electronic components on a production line. Background Technology

[0002] Electronic components are electronic parts and components of small machines and instruments. They are usually composed of several parts and can be used in similar products. They often refer to certain parts in industries such as electrical appliances, radio, and instruments. They are a general term for electronic devices such as capacitors, transistors, hairsprings, and clockwork, and common examples include diodes.

[0003] When processing electronic components, automatic insertion processing is required, which necessitates the use of automatic electronic component insertion equipment. However, most existing automatic electronic component insertion equipment relies on manual error correction, which can lead to situations where workers cannot detect component misalignment during insertion, resulting in low accuracy. Therefore, it is necessary to design an automatic insertion and error correction device for electronic components on the production line. Utility Model Content

[0004] The purpose of this invention is to provide an automatic insertion and error correction device for electronic components on a production line, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic insertion and error correction device for electronic components on a production line, comprising:

[0007] An automatic insertion assembly includes a base, an electric slide rail disposed on the base, a worktable slidably connected to the electric slide rail, an adjustment frame disposed above the base, and an automatic insertion structure disposed on the adjustment frame.

[0008] A visual inspection assembly, comprising an L-shaped frame, an inspection camera mounted on the L-shaped frame, and a display screen;

[0009] An automatic plug-in error correction component includes a fixed plate, a movable adjustment structure disposed on the fixed plate, an L-shaped adjustment plate connected to the movable adjustment structure, a first drive cylinder disposed on the L-shaped adjustment plate, a rotary adjustment structure connected to the first drive cylinder, and a clamping mechanism disposed on the rotary adjustment structure.

[0010] In a preferred embodiment of this utility model, the movable adjustment structure includes a housing, the inner side of which is fixed to the surface of a fixed plate. A first drive motor is mounted on the back of the inner cavity of the housing, and a reducer is mounted on the front side of the first drive motor. A first gear is fixedly mounted on the output end of the reducer, and a rack plate meshes with the bottom of the first gear. One end of the rack plate penetrates the fixed plate. Stable linear motion is provided through the first gear and the rack plate. The reducer reduces the speed of the first drive motor and increases the torque, thereby improving the smoothness of the motion.

[0011] As a preferred embodiment of this utility model, a sliding groove is provided at the bottom of the inner cavity of the housing, and a slider that cooperates with the sliding groove is fixed at the bottom of the rack plate. By setting the sliding groove and the slider, the gear meshing gap can be eliminated, the positioning accuracy can be improved, and the rack plate can be moved stably.

[0012] As a preferred embodiment of this utility model, the rotation adjustment structure includes a housing, the top of which is fixed to the bottom of the first drive cylinder. A second drive motor is installed on the top of the inner cavity of the housing. A second gear is fixedly installed on the output end of the second drive motor. A third gear meshes with one side of the second gear. A rotating column is fixed at the center of the third gear. The bottom end of the rotating column extends through to the bottom of the housing. Through the second and third gears, speed reduction and torque output are achieved, which is particularly suitable for rotational error correction of polarized components.

[0013] As a preferred embodiment of this utility model, a bearing seat is sleeved on the top of the rotating column, and the top of the bearing seat is fixed to the top of the inner cavity of the box. By setting the bearing seat, the rotating column is stabilized during rotation, thereby improving the rotational stability of the rotating column.

[0014] As a preferred embodiment of this utility model, the clamping mechanism includes a mounting plate, the top of which is fixed to the bottom of the rotating column. Support plates are fixed on both sides of the bottom of the mounting plate. A second drive cylinder is mounted on the outer side of the support plate. The output end of the second drive cylinder passes through the inner side of the second drive motor and is fixed with a clamping plate. Through the symmetrical clamping mechanism, components of different sizes can be clamped, and positional deviations can be automatically compensated, thereby improving the success rate of error correction.

[0015] As a preferred embodiment of this utility model, a buffer pad is bonded to the inner side of the clamping plate, and the material of the buffer pad is buffer rubber. By setting the buffer pad, the components can be clamped and buffered for protection, preventing the components from being damaged by clamping.

[0016] Compared with the prior art, the beneficial effects of this utility model are: by using the detection camera and display screen of the vision inspection component to achieve high-precision image acquisition, it can accurately identify problems such as component position offset and polarity error, thereby improving the detection accuracy. The automatic plug-in error correction component's moving adjustment structure, L-shaped adjustment plate, first drive cylinder, rotation adjustment structure and clamping mechanism work together to achieve sub-millimeter level position correction, thereby improving the error correction success rate. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a three-dimensional schematic diagram of the rear view structure of this utility model;

[0020] Figure 3 This is an enlarged three-dimensional cross-sectional view of the automatic plug-in error correction component of this utility model;

[0021] Figure 4 This is an enlarged cross-sectional view of the movable adjustment structure of this utility model.

[0022] Figure 5 This is a top view enlarged cross-sectional view of the movable adjustment structure of this utility model;

[0023] Figure 6 This is an enlarged cross-sectional view of the rotation adjustment structure of this utility model.

[0024] In the diagram: 100, Automatic insertion assembly; 110, Base; 120, Electric slide rail; 130, Worktable; 140, Adjustment frame; 150, Automatic insertion structure; 200, Vision inspection assembly; 210, L-shaped frame; 220, Inspection camera; 230, Display screen; 300, Automatic insertion error correction assembly; 310, Fixing plate; 320, Moving adjustment structure; 321, Housing; 322, First drive motor; 323, Reducer; 324, First gear; 325, Rack plate; 330, L-shaped adjustment plate; 340, First drive cylinder; 350, Rotary adjustment structure; 351, Housing; 352, Second drive motor; 353, Second gear; 354, Third gear; 355, Rotating column; 360, Clamping mechanism; 361, Mounting plate; 362, Support plate; 363, Second drive cylinder; 364, Clamping plate. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0028] Example

[0029] Reference Figure 1-6 This embodiment of the present invention provides an automatic insertion and error correction device for electronic components on a production line, comprising:

[0030] Automatic insertion assembly 100 includes a base 110, an electric slide rail 120 disposed on the base 110, a worktable 130 slidably connected to the electric slide rail 120, an adjustment frame 140 disposed above the base 110, and an automatic insertion structure 150 disposed on the adjustment frame 140.

[0031] The visual inspection component 200 includes an L-shaped frame 210, an inspection camera 220 mounted on the L-shaped frame 210, and a display screen 230.

[0032] The automatic plug-in error correction component 300 includes a fixed plate 310, a movable adjustment structure 320 disposed on the fixed plate 310, an L-shaped adjustment plate 330 connected to the movable adjustment structure 320, a first drive cylinder 340 disposed on the L-shaped adjustment plate 330, a rotary adjustment structure 350 connected to the first drive cylinder 340, and a clamping mechanism 360 disposed on the rotary adjustment structure 350.

[0033] The movable adjustment structure 320 includes a housing 321, the inner side of which is fixed to the surface of the fixed plate 310. A first drive motor 322 is installed on the back of the inner cavity of the housing 321. A reducer 323 is installed on the front side of the first drive motor 322. A first gear 324 is fixedly installed at the output end of the reducer 323. A rack plate 325 meshes with the bottom of the first gear 324. One end of the rack plate 325 passes through the fixed plate 310. Stable linear motion is provided by the first gear 324 and the rack plate 325. The reducer 323 reduces the speed of the first drive motor 322 and increases the torque, thereby improving the smoothness of the motion.

[0034] Specifically, a groove is provided at the bottom of the inner cavity of the housing 321, and a slider that works with the groove is fixed at the bottom of the rack plate 325. By setting the groove and the slider, the gear meshing gap can be eliminated, the positioning accuracy can be improved, and the rack plate 325 can be moved stably.

[0035] Furthermore, the rotary adjustment structure 350 includes a housing 351. The top of the housing 351 is fixed to the bottom of the first drive cylinder 340. A second drive motor 352 is installed on the top of the inner cavity of the housing 351. A second gear 353 is fixedly installed on the output end of the second drive motor 352. A third gear 354 meshes with one side of the second gear 353. A rotating column 355 is fixed at the center of the third gear 354. The bottom end of the rotating column 355 extends to the bottom of the housing 351. Through the second gear 353 and the third gear 354, speed reduction and torque output are achieved, which is particularly suitable for the rotational error correction of polarized components.

[0036] Preferably, a bearing seat is sleeved on the top of the rotating column 355, and the top of the bearing seat is fixed to the top of the inner cavity of the housing 351. By setting the bearing seat, the rotating column 355 is stabilized during rotation, thereby improving the rotational stability of the rotating column 355.

[0037] It should be noted that the clamping mechanism 360 includes a mounting plate 361. The top of the mounting plate 361 is fixed to the bottom of the rotating column 355. Support plates 362 are fixed on both sides of the bottom of the mounting plate 361. A second drive cylinder 363 is mounted on the outside of the support plate 362. The output end of the second drive cylinder 363 passes through the inside of the second drive motor 352 and is fixed with a clamping plate 364. Through the symmetrical clamping mechanism 360, components of different sizes can be clamped and the position deviation can be automatically compensated to improve the error correction success rate.

[0038] The inner side of the clamping plate 364 is bonded with a buffer pad, and the buffer pad is made of buffer rubber. The buffer pad can be used to clamp and buffer the components to prevent them from being damaged by clamping.

[0039] In use, the electric slide rail 120 enables rapid positioning of the worktable 130, reducing waiting time between processes. Adjusting the frame 140 and the automatic insertion structure 150 allows for automatic component insertion. High-precision image acquisition is achieved through the inspection camera 220 and display screen 230 of the vision inspection component 200, accurately identifying issues such as component position misalignment and polarity errors, thus improving inspection accuracy. The first drive motor 322 and reducer 323 start, driving the first gear 324 to rotate. The rotation of the first gear 324, through tooth meshing, drives the rack plate 325 to move. The movement of the rack plate 325 drives the L-shaped adjusting plate 330 to move. The movement of cylinder 330 drives the first drive cylinder 340 to move. The first drive cylinder 340 starts and drives the rotary adjustment structure 350 and the clamping mechanism 360 to rise and fall. The second drive motor 352 starts and drives the second gear 353 to rotate. The rotation of the second gear 353 drives the third gear 354 to rotate through tooth meshing. The rotation of the third gear 354 drives the rotating column 355 to rotate in the inner cavity of the bearing seat. The rotation of the rotating column 355 drives the mounting plate 361 to rotate. The second drive cylinder 363 starts and pushes the clamping plate 364 to move to clamp the plug-in on the component. It can automatically adjust the movement, rise and fall, and rotate the plug-in on the component to correct errors, thus improving the error correction success rate.

[0040] In summary, the visual inspection component 200 achieves high-precision image acquisition through its inspection camera 220 and display screen 230, which can accurately identify problems such as component position offset and polarity error, thereby improving inspection accuracy. The automatic insertion error correction component 300, with its moving adjustment structure 320, L-shaped adjustment plate 330, first drive cylinder 340, rotation adjustment structure 350, and clamping mechanism 360 working in concert, can achieve sub-millimeter-level position correction, thus improving the error correction success rate.

[0041] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0042] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automatic insertion and error correction device for electronic components on a production line, characterized in that: include: An automatic insertion assembly (100) includes a base (110), an electric slide rail (120) disposed on the base (110), a worktable (130) slidably connected to the electric slide rail (120), an adjustment frame (140) disposed above the base (110), and an automatic insertion structure (150) disposed on the adjustment frame (140). A visual inspection assembly (200) includes an L-shaped frame (210), an inspection camera (220) mounted on the L-shaped frame (210), and a display screen (230). An automatic plug-in error correction component (300) includes a fixed plate (310), a movable adjustment structure (320) disposed on the fixed plate (310), an L-shaped adjustment plate (330) connected to the movable adjustment structure (320), a first drive cylinder (340) disposed on the L-shaped adjustment plate (330), a rotary adjustment structure (350) connected to the first drive cylinder (340), and a clamping mechanism (360) disposed on the rotary adjustment structure (350).

2. The automatic insertion and error correction equipment for electronic components on a production line according to claim 1, characterized in that: The movable adjustment structure (320) includes a housing (321), the inner side of which is fixed to the surface of a fixed plate (310). A first drive motor (322) is installed on the back of the inner cavity of the housing (321), and a reducer (323) is installed on the front side of the first drive motor (322). A first gear (324) is fixedly installed at the output end of the reducer (323). A rack plate (325) meshes with the bottom of the first gear (324), and one end of the rack plate (325) penetrates through the fixed plate (310).

3. The automatic insertion and error correction equipment for electronic components on a production line according to claim 2, characterized in that: The bottom of the inner cavity of the housing (321) is provided with a sliding groove, and the bottom of the rack plate (325) is fixed with a slider that cooperates with the sliding groove.

4. The automatic insertion and error correction equipment for electronic components on a production line according to claim 3, characterized in that: The rotary adjustment structure (350) includes a housing (351), the top of which is fixed to the bottom of the first drive cylinder (340). A second drive motor (352) is installed on the top of the inner cavity of the housing (351). A second gear (353) is fixedly installed on the output end of the second drive motor (352). A third gear (354) meshes with one side of the second gear (353). A rotating column (355) is fixed at the center of the third gear (354). The bottom end of the rotating column (355) extends through to the bottom of the housing (351).

5. The automatic insertion and error correction equipment for electronic components on a production line according to claim 4, characterized in that: The top of the rotating column (355) is fitted with a bearing seat, and the top of the bearing seat is fixed to the top of the inner cavity of the housing (351).

6. The automatic insertion and error correction equipment for electronic components on a production line according to claim 5, characterized in that: The clamping mechanism (360) includes a mounting plate (361), the top of which is fixed to the bottom of the rotating column (355). Support plates (362) are fixed on both sides of the bottom of the mounting plate (361). A second drive cylinder (363) is mounted on the outside of the support plate (362). The output end of the second drive cylinder (363) extends through to the inside of the second drive motor (352) and is fixed with a clamping plate (364).

7. The automatic insertion and error correction equipment for electronic components on a production line according to claim 6, characterized in that: The inner side of the clamping plate (364) is bonded with a buffer pad, and the material of the buffer pad is buffer rubber.

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