EVA gasket mounting device for loudspeaker processing
By designing an automated EVA pad installation device, utilizing a rotating support platform and a cylinder-operated gripper for flipping and clamping, the problem of low efficiency in manual installation of EVA pads for audio speakers was solved, achieving efficient and precise automated installation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TOP INTELLIGENT EQUIP (DONGGUAN) CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-06-16
AI Technical Summary
The installation of EVA pads for audio speakers relies on manual operation, resulting in low efficiency and inconsistent accuracy.
An EVA pad installation device was designed, comprising a worktable, a rotating support platform, a fixture, a support platform rotation control component, a transverse sliding rail component, and a cylinder gripper. The device achieves automatic installation of EVA pads through the horizontal rotation of the rotating support platform and the flipping clamping component of the cylinder gripper.
It improves the installation efficiency and accuracy of EVA pads, simplifies manual operations, and significantly improves work efficiency.
Smart Images

Figure CN224367976U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of audio processing equipment, specifically relating to an EVA pad installation device for speaker processing. Background Technology
[0002] Gaskets are components used to reinforce the seal between two objects, preventing them from being subjected to pressure or corrosion. For this reason, EVA gaskets are also used inside audio equipment. EVA material has strong flexibility, chemical resistance, and good elasticity. With the continuous development of the audio market, the demand for EVA gaskets for audio speakers is constantly increasing.
[0003] Currently, the installation of EVA pads for audio speakers involves manually attaching the adhesive side of the EVA pad to the speaker. Because the side of the EVA pad that contacts the speaker is covered in adhesive, the precision of manual operation is very unstable during the attachment process, and the position is also difficult to fix, making it difficult to attach and resulting in low efficiency. Utility Model Content
[0004] The purpose of this utility model is to provide an EVA pad installation device for speaker processing. By setting a rotating support table on the workbench, the corresponding fixture is transferred. Under the linkage of the transverse sliding rail assembly and the cylinder gripper, the EVA pad on the fixture is rotated and pressed after transfer, thereby automatically installing the EVA pad onto the processed speaker body.
[0005] The purpose of this utility model is achieved as follows: an EVA pad mounting device for speaker manufacturing, comprising:
[0006] The workbench has a rotating support platform on its upper surface;
[0007] The fixture is provided in a plurality of manners, and the plurality of fixtures are provided on the rotating support platform. Each fixture has an mounting groove at its upper end that facilitates the attachment of the EVA pad film to its interior.
[0008] A support platform rotation control assembly is located below the worktable and is used for horizontal rotation control of the rotating support platform.
[0009] A transverse sliding rail assembly, wherein the transverse sliding rail assembly is horizontally installed via a mounting column assembly that is vertically fixed to the worktable; and
[0010] A lifting base assembly is slidably mounted on the transverse sliding rail assembly. A cylinder gripper is mounted on the movable end of the lifting base assembly, and a flipping clamping assembly is mounted on the cylinder gripper.
[0011] Furthermore, the support platform rotation control assembly includes a rotating motor and a worm gear unit fixed below the worktable. The rotating motor is connected to the input end of the worm gear unit via belt drive. The input end of the worm gear unit is vertically arranged and fixedly connected to the center of the rotating support platform.
[0012] Furthermore, the transverse sliding rail assembly includes a mounting plate, a guide plate disposed on the mounting plate, and a lead screw assembly disposed on the mounting plate. The mounting column assembly includes a vertically disposed first mounting column and a second mounting column. One side of the mounting plate is adjustablely disposed with the first mounting column and the second mounting column via corresponding mounting heads. The lifting base assembly is slidably connected to the guide plate via a first "C"-shaped plate. The first "C"-shaped plate is fixedly connected to the movable end of the lead screw assembly.
[0013] Furthermore, a first horizontal plate and a second horizontal plate are sleeved between the first mounting column and the second mounting column. The first horizontal plate is fixedly disposed between the first mounting column and the second mounting column, and the second horizontal plate is movably disposed on the first mounting column and the second mounting column. The mounting head is fixedly disposed with the second horizontal plate, and a threaded rod is vertically rotatably disposed on the second horizontal plate. The threaded rod is threadedly connected to the first horizontal plate.
[0014] Furthermore, the lifting base assembly includes a vertical support plate fixedly connected to the first "C"-shaped plate, a lifting screw column fixed on the vertical support plate, a vertical guide plate provided on the lifting screw column, a second "C"-shaped plate sleeved on the vertical guide plate, a movable plate fixedly provided on the second "C"-shaped plate, and the second "C"-shaped plate fixedly connected to the moving end of the lifting screw column.
[0015] Furthermore, the cylinder gripper is fixedly mounted on the bottom of the movable plate. The cylinder gripper includes a double-headed cylinder and grippers symmetrically arranged on the double-headed cylinder. The two grippers are connected to the movable ends of the double-headed cylinder.
[0016] Furthermore, the flipping clamping assembly includes a rotary cylinder fixed on the gripper and an arc-shaped gripper disposed at the rotating end of the rotary cylinder.
[0017] Furthermore, the fixture includes a chassis and a receiving annular groove disposed on the chassis.
[0018] Furthermore, a protective cover is provided on the upper surface of the workbench, and the rotating support platform is placed inside the protective cover.
[0019] Furthermore, a counting sensor component is provided near the mounting column assembly, with the infrared sensor component vertically positioned and directly above the rotating support platform.
[0020] The beneficial effects of this utility model are reflected in:
[0021] In this invention, a horizontally rotating support platform is installed on the workbench. This platform rotates horizontally under the control of a rotation control component, allowing for the rotational operation of corresponding fixtures. This enables the operator to place EVA pads in the mounting slots of each fixture. The fixture is then rotated to the underside of the horizontal sliding rail assembly. A lifting base assembly sliding on the horizontal sliding rail assembly holds a cylinder gripper, enabling the fixture on the rotating support platform to be grasped and linearly transported. Under the action of a flipping clamping component on the cylinder gripper, the fixture rotates 180°, causing the EVA pads placed on it to flip and engage with the speaker to be processed, thus achieving the stamping and installation of the EVA pads. This automated installation of the EVA pads ensures improved processing efficiency and accuracy. The manual operation portion of the process is simplified and made easier, and the operation of the EVA pad installation equipment does not interfere with manual operation, significantly improving work efficiency. Attached Figure Description
[0022] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0023] Figure 1 This is a schematic diagram of the overall structure of the EVA pad installation equipment of this utility model;
[0024] Figure 2 This is a schematic diagram of the structure of the support platform rotation control component of this utility model;
[0025] Figure 3 This is a schematic diagram of the transverse sliding rail assembly structure of this utility model;
[0026] Figure 4 This is a schematic diagram of the structure of the support platform rotation control component of this utility model;
[0027] Figure 5 This is an overall side view of the EVA pad installation equipment of this utility model;
[0028] Figure 6 This is a schematic diagram of the fixture structure of this utility model.
[0029] In the attached diagram, 1-workbench, 2-rotating support platform, 3-fixture, 4-support platform rotation control assembly, 5-lateral movement slide rail assembly, 6-mounting column assembly, 7-lifting base assembly, 8-cylinder gripper, 9-flipping clamping assembly, 10-rotating motor, 11-worm gear unit, 12-belt, 13-mounting plate, 14-screw assembly, 15-first mounting column, 16-second mounting column, 17-mounting head, 18-first horizontal plate, 19-second horizontal plate, 20-threaded rod, 21-second "C"-shaped plate, 22-mounting plate, 23-lifting screw column, 24-moving plate, 25-double-headed cylinder, 26-gripper, 27-rotating cylinder, 28-arc gripper, 29-chassis, 30-accommodating annular groove, 31-protective cover, 32-counting sensor assembly, 33-screw assembly, 34-EVA pad. Detailed Implementation
[0030] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention.
[0031] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application shall have the ordinary meaning as understood by one of ordinary skill in the art to which this utility model pertains.
[0032] Reference Figures 1-6 An EVA pad mounting device for speaker manufacturing, comprising:
[0033] Workbench 1, wherein a rotating support platform 2 is provided on the upper surface of the workbench 1;
[0034] Fixture 3, several fixtures 3 are provided and several fixtures 3 are set on the rotating support table 2. Each fixture 3 has an installation groove at the upper end to facilitate manual application of EVA pad film inside it. In practice, the side of the EVA pad film without glue is applied to the installation groove at the upper end of the fixture 3, which makes the application easier. After application, the glue side of the EVA pad film is facing up, and the protective film on the glue side can be peeled off.
[0035] Support platform rotation control assembly 4, which is located below the worktable 1 and is used for horizontal rotation control of the rotating support platform 2;
[0036] A transverse sliding rail assembly 5, wherein the transverse sliding rail assembly 5 is horizontally installed via a mounting column assembly 6 that is vertically fixed on the worktable 1; and
[0037] A lifting base assembly 7 is slidably mounted on the transverse sliding rail assembly 5. A cylinder gripper 8 is mounted on the movable end of the lifting base assembly 7. A flip clamping assembly 9 is mounted on the cylinder gripper 8. In practice, the operator and the assembly line equipped with the speaker are located on opposite sides of the support platform rotation control assembly 4. This allows the operator to first attach the EVA pad to the fixture 3. Then, after the support platform rotation control assembly 4 is rotated, the flip clamping assembly 9 grabs the fixture 3, flips it, and presses the EVA pad located at the lower end of the fixture 3 toward the speaker. This allows the EVA pad to be fully adhered to the speaker with glue. After that, the flip clamping assembly 9 controls the fixture 3 to flip and place it on the support platform rotation control assembly 4.
[0038] By installing a horizontally rotating support platform 2 on the set workbench 1, the rotating support platform 2 achieves horizontal rotation under the rotation control of the support platform rotation control component 4, thereby performing a rotational operation on the corresponding fixture 3. This allows the operator to place EVA pads in the mounting slots of each fixture 3, and then rotate it to the underside of the transverse moving slide rail assembly 5. By installing the cylinder gripper 8 on the lifting base assembly 7 slidably set on the transverse moving slide rail assembly 5, the fixture 3 on the rotating support platform 2 is grasped and linearly transported. The cylinder gripper 8 rotates 180° under the action of the flipping clamping component 9, causing the EVA pad 34 placed on the fixture 3 to flip and engage with the speaker to be processed, thereby realizing the stamping and installation of the EVA pad 34. Thus, the installation of the EVA pad 34 can be achieved through an automated operation, ensuring processing efficiency and accuracy. The manual operation part of the whole process is simpler and easier. In addition, the operation of the EVA pad installation equipment does not affect the manual operation, thus greatly improving work efficiency.
[0039] Preferably, the support platform rotation control assembly 4 includes a rotating motor 10 and a worm gear unit 11 fixed below the worktable 1. The rotating motor 10 and the input end of the worm gear unit 11 are connected by a belt 12. The input end of the worm gear unit 11 is vertically arranged and fixedly connected to the center of the rotating support platform 2.
[0040] like Figure 4As shown, the support platform rotation control assembly 4 is fixedly installed below the workbench 1 to transmit power for rotating the support platform 2. More specifically, the support platform rotation control assembly 4 includes a rotating motor 10 and a worm gear unit 11, which are connected by a belt for rotational transmission. Simultaneously, the worm gear unit 11 enables the reversal of the rotation direction. After the output end of the worm gear unit 11 is fixedly connected to the rotating support platform 2, it provides control for the horizontal rotation of the support platform 2.
[0041] Preferably, the transverse sliding rail assembly 5 includes a mounting plate 13, a guide plate 14 disposed on the mounting plate 13, and a lead screw assembly 33 disposed on the mounting plate 13. The mounting column assembly 6 includes a vertically disposed first mounting column 15 and a second mounting column 16. One side of the mounting plate 13 is adjustablely disposed with the first mounting column 15 and the second mounting column 16 via a corresponding mounting head 17. The lifting base assembly 7 is slidably connected to the guide plate 14 via a first "C"-shaped plate. The first "C"-shaped plate is fixedly connected to the movable end of the lead screw assembly 33.
[0042] To facilitate the installation of the transverse sliding rail assembly 5, a first mounting post 15 and a second mounting post 16 are provided to adjust the mounting plate 13 in the transverse sliding rail assembly 5. This adjustability means that after the transverse sliding rail assembly 5 is installed on the first mounting post 15 and the second mounting post 16, its height can be adjusted, and it can be fixed in a certain position for subsequent operation. It should be emphasized that the lead screw assembly 33 is positioned along the length of the transverse sliding rail assembly 5. The movable end of the lead screw assembly 33 is fixedly connected to the first "C"-shaped plate 35, allowing the first "C"-shaped plate 35 to slide reciprocally along the guide plate 14. The lead screw assembly 33 is a conventional lead screw assembly, sufficient only to drive the first "C"-shaped plate 35 reciprocally.
[0043] Preferably, a first horizontal plate 18 and a second horizontal plate 19 are sleeved between the first mounting post 15 and the second mounting post 16. The first horizontal plate 18 is fixedly disposed between the first mounting post 15 and the second mounting post 16, and the second horizontal plate 19 is movably disposed on the first mounting post 15 and the second mounting post 16. The mounting head 17 is fixedly disposed with the second horizontal plate 19, and a threaded rod 20 is vertically rotatably disposed on the second horizontal plate 19. The threaded rod 20 is threadedly connected to the first horizontal plate 18.
[0044] By setting the mounting head 17, the first horizontal plate 18 is movably connected to the first mounting post 15 and the second mounting post 16, and a fixed second horizontal plate 19 is set on the first mounting post 15 and the second mounting post 16. Furthermore, a threaded rod 20 is set between the first horizontal plate 18 and the second horizontal plate 19 to realize the relative drive between the first horizontal plate 18 and the second horizontal plate 19. This enables the first horizontal plate 18 to drive the entire transverse sliding rail assembly 5 to be adjusted for lifting and lowering control.
[0045] Preferably, the lifting base assembly 7 includes a vertical support plate 36 fixedly connected to the first "C"-shaped plate 35, and a lifting screw column 23 fixed on the vertical support plate 36. The lifting screw column 23 is provided with a vertical guide plate 22, and a second "C"-shaped plate 21 is sleeved on the vertical guide plate 22. A movable plate 24 is fixedly provided on the second "C"-shaped plate 21, and the second "C"-shaped plate 21 is fixedly connected to the moving end of the lifting screw column 23.
[0046] Similarly, the lifting base assembly 7 is configured to achieve lateral movement connection through the connection between the first "C"-shaped plate 35 and the lead screw assembly 33. The lifting lead screw column 23 is also configured on the lifting base assembly 7 to control the vertical movement connection of the movable plate 24, thereby enabling the movable plate 24 to be raised and lowered in the height direction, and thus enabling the cylinder gripper 8 to be raised and lowered.
[0047] Preferably, the cylinder gripper 8 is fixedly disposed at the bottom of the movable plate 24. The cylinder gripper 8 includes a double-headed cylinder 25 and grippers 26 symmetrically disposed on the double-headed cylinder 25. The two grippers 26 are connected to the movable end of the double-headed cylinder 25.
[0048] Understandably, since the cylinder gripper 8 is located at the bottom of the movable plate 24, the cylinder gripper 8 can be raised and lowered as the movable plate 24 rises and falls, thereby performing a gripping operation on the fixture 3. More specifically, the cylinder gripper 8 includes a double-headed cylinder 25, which can control the two grippers 26 in the lateral direction, thereby realizing the control of the opening and closing gripping operation.
[0049] Preferably, the flipping clamping assembly 9 includes a rotary cylinder 27 fixed on the gripper 26 and an arc-shaped gripper 28 disposed at the rotating end of the rotary cylinder 27.
[0050] In order to achieve better gripping and flipping of the jig 3, a rotary cylinder 27 is provided on the gripper 26, and an arc-shaped gripper 28 is provided at the rotating end of the rotary cylinder 27, so as to better perform the flipping operation after gripping the jig 3 and improve stability.
[0051] Preferably, the fixture 3 includes a chassis 29 and a receiving annular groove 30 disposed on the chassis 29.
[0052] During the operation of the EVA pad 34, the EVA pad 34 is placed into the receiving ring groove 30 in the fixture 3 for conveying. The path is as follows: after being conveyed by rotation, it is clamped and then conveyed in a straight line, and then flipped so that the fixture 3 is tightly fastened to the speaker to be processed. This realizes the stamping of the EVA pad 34 onto the speaker. The fixture 3, after completing the installation of the EVA pad 34, returns along the original path. Thus, multiple fixtures 3 can be set up to circulate on the path, thereby improving the processing efficiency.
[0053] Preferably, the upper surface of the workbench 1 is provided with a protective cover 31, and the rotating support platform 2 is placed inside the protective cover 31.
[0054] It is understandable that by setting a protective cover 31 on the upper surface of the workbench 1 and placing the rotating support table 2 inside the protective cover 31, the working area is protected to a certain extent, thereby improving the safety of processing.
[0055] In a preferred embodiment, a counting sensor component 32 is provided near the mounting column assembly 6. The infrared sensor component 32 is vertically positioned and located directly above the rotating support platform 2 to perform counting operations on the placed and transferred fixture 3, thereby improving the counting accuracy of processing the EVA pad sheet 34.
[0056] The working principle and process of this utility model:
[0057] The present invention provides an EVA pad installation device for speaker processing. During operation, the EVA pad 34 is placed into the receiving ring groove 30 of the fixture 3 for conveying. The path is as follows: after being conveyed by rotation, it is clamped and then conveyed in a straight line, and then flipped so that the fixture 3 is tightly fastened to the speaker to be processed. This achieves the pressing of the EVA pad 34 onto the speaker. The fixture 3, after completing the installation of the EVA pad 34, returns along the original path. Therefore, multiple fixtures 3 can be set up to circulate on the path, thereby improving the processing efficiency. More specifically, by installing a horizontally rotating support platform 2 on the set workbench 1, the rotating support platform 2 achieves horizontal rotation under the rotation control of the support platform rotation control component 4, thereby performing a rotational operation on the corresponding fixture 3, and then rotating it to the bottom of the horizontal movement slide rail component 5. By installing the cylinder gripper 8 on the lifting base component 7 that is slidably set on the horizontal movement slide rail component 5, the fixture 3 on the rotating support platform 2 is grasped and linearly transported, and under the action of the flip clamping component 9 set on the cylinder gripper 8, it rotates 180°, so that the EVA pad 34 placed on the fixture 3 flips and engages with the speaker that needs to be processed, thereby realizing the stamping and installation of the EVA pad 34.
[0058] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
Claims
1. An EVA pad mounting device for speaker manufacturing, characterized in that, include: A workbench (1) is provided with a rotating support platform (2) on its upper surface; Fixture (3), a plurality of fixtures (3) are provided, and a plurality of fixtures (3) are provided on the rotating support table (2). Each fixture (3) has an mounting groove at its upper end that facilitates the bonding of EVA pad film to its interior. A support platform rotation control assembly (4) is placed below the worktable (1) and is used for horizontal rotation control of the rotating support platform (2). A transverse sliding rail assembly (5), which is horizontally installed via a mounting column assembly (6) vertically fixed on the worktable (1); and A lifting base assembly (7) is slidably disposed on the transverse sliding rail assembly (5). A cylinder gripper (8) is disposed on the movable end of the lifting base assembly (7). A flip clamping assembly (9) is disposed on the cylinder gripper (8).
2. The EVA pad mounting equipment for speaker processing according to claim 1, characterized in that, The support platform rotation control assembly (4) includes a rotating motor (10) and a worm gear unit (11) fixed below the worktable (1). The rotating motor (10) and the input end of the worm gear unit (11) are connected by a belt (12). The input end of the worm gear unit (11) is vertically set and fixedly connected to the center of the rotating support platform (2).
3. The EVA pad mounting equipment for speaker processing according to claim 2, characterized in that, The transverse sliding rail assembly (5) includes a mounting plate (13), a guide plate (14) disposed on the mounting plate (13), and a screw assembly (33) disposed on the mounting plate (13). The mounting column assembly (6) includes a vertically disposed first mounting column (15) and a second mounting column (16). One side of the mounting plate (13) is adjustablely disposed with the first mounting column (15) and the second mounting column (16) through a corresponding mounting head (17). The lifting base assembly (7) is slidably connected to the guide plate (14) through a first "C" shaped plate (35). The first "C" shaped plate (35) is fixedly connected to the movable end of the screw assembly (33).
4. The EVA pad mounting equipment for speaker processing according to claim 3, characterized in that, A first horizontal plate (18) and a second horizontal plate (19) are sleeved between the first mounting post (15) and the second mounting post (16). The first horizontal plate (18) is fixedly disposed between the first mounting post (15) and the second mounting post (16). The second horizontal plate (19) is movably disposed on the first mounting post (15) and the second mounting post (16). The mounting head (17) is fixedly disposed with the second horizontal plate (19). A threaded rod (20) is vertically rotatably disposed on the second horizontal plate (19). The threaded rod (20) is threadedly connected to the first horizontal plate (18).
5. The EVA pad mounting equipment for speaker processing according to claim 4, characterized in that, The lifting base assembly (7) includes a vertical support plate (36) fixedly connected to the first "C"-shaped plate (35) and a lifting screw column (23) fixed on the vertical support plate (36). The lifting screw column (23) is provided with a vertical guide plate (22). A second "C"-shaped plate (21) is sleeved on the vertical guide plate (22). A movable plate (24) is fixedly provided on the second "C"-shaped plate (21). The second "C"-shaped plate (21) is fixedly connected to the moving end of the lifting screw column (23).
6. The EVA pad mounting equipment for speaker manufacturing according to claim 5, characterized in that, The cylinder gripper (8) is fixedly installed at the bottom of the movable plate (24). The cylinder gripper (8) includes a double-headed cylinder (25) and grippers (26) symmetrically arranged on the double-headed cylinder (25). The two grippers (26) are connected to the movable end of the double-headed cylinder (25).
7. The EVA pad mounting device for speaker manufacturing according to claim 6, characterized in that, The flipping clamping assembly (9) includes a rotary cylinder (27) fixed on the gripper (26) and an arc-shaped gripper (28) disposed at the rotating end of the rotary cylinder (27).
8. The EVA pad mounting equipment for speaker manufacturing according to claim 1, characterized in that, The fixture (3) includes a chassis (29) and a receiving annular groove (30) disposed on the chassis (29).
9. The EVA pad mounting equipment for speaker manufacturing according to claim 1, characterized in that, The upper surface of the workbench (1) is provided with a protective cover (31), and the rotating support platform (2) is placed inside the protective cover (31).
10. The EVA pad mounting device for speaker manufacturing according to claim 1, characterized in that, A counting sensor component (32) is provided near the mounting column assembly (6), and the infrared of the counting sensor component (32) is vertically arranged and located directly above the rotating support platform (2).