A mica tape wrapping machine for cable processing

By using a cylinder-driven moving and clamping mechanism, along with the output motor and straightening pulley, the problem of cable displacement during the wrapping process is solved, achieving stability and continuity in the wrapping, and improving the insulation performance and wrapping quality of the cable.

CN224383980UActive Publication Date: 2026-06-19CHONGQING JINNIU CABLE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING JINNIU CABLE CO LTD
Filing Date
2025-07-09
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Cables are prone to displacement during the wrapping process, resulting in poor wrapping continuity and stability, affecting insulation performance and potentially causing safety hazards.

Method used

The movement and clamping mechanism is driven by a cylinder, combined with an output motor and a straightening pulley, to achieve stable clamping and straightening of the cable, ensuring the continuity and accuracy of the wrapping process.

Benefits of technology

It effectively prevents the cable from shaking during the wrapping process, ensures the wrapping quality and cable stability, improves insulation performance, and eliminates bending and wrinkling during storage and transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to cable processing technical field and disclose a mica tape winding machine for cable processing, including work table, the work table top fixedly arranged with mounting seat, the mounting seat upper end is installed with the wrapping assembly, the wrapping assembly right side is provided with adjusting mechanism, the wrapping assembly left end is provided with connecting mechanism. Through the telescopic of cylinder no. 2 output shaft, push mobile seat left and right movement, mobile seat drives articulated frame movement, articulated frame drives fixed link sliding in sliding groove, and then drive the clamping block moves up and down in the stand, realize the clamping block to the clamping or loosening of cable, prevent cable from shaking in the wrapping process, guarantee the stability of wrapping process, cylinder no. 1 output shaft telescopic, drive base to slide in the connecting groove, thereby drive the stand, connecting frame and the whole left and right movement of the placing pipe, realize the preliminary adjustment of wrapping position in the horizontal direction, change the wrapping area of cable.
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Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, specifically to a mica tape wrapping machine for cable processing. Background Technology

[0002] Cable fabrication refers to the process of manufacturing standardized cables for specific applications from electrical wires (such as metal conductors, insulation materials, and sheathing materials) according to design requirements through a series of processing steps. It involves multiple technological steps. First, the electrical wires are stripped and cut to expose the metal conductors. Next, braiding and winding are performed to enhance the cable's tensile strength and flexibility. Then, insulation material is wrapped around the metal conductors to prevent current leakage and short circuits between wires. Afterward, a sheathing material is wrapped around the cable insulation layer to protect it from mechanical damage and external environmental corrosion. Finally, the finished cable undergoes various performance tests, including continuity testing, withstand voltage testing, and tensile testing, to ensure that the cable quality meets design requirements.

[0003] In the cable processing procedure, mica tape is typically used to wrap the cable. This wrapping process is extremely critical, as it provides insulation, fire resistance, and other performance guarantees to ensure the cable's safe and stable operation. However, during the actual wrapping process, if the cable shifts during wrapping, it will severely impact the continuity of the wrapping. The originally neat and tight wrapping will be broken, and the mica tape will not be evenly wrapped around the cable in the predetermined position and manner. This will not only lead to a decrease in the cable's insulation performance but may also create safety hazards during subsequent use.

[0004] Therefore, a mica tape wrapping machine for cable processing is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a mica tape wrapping machine for cable processing, which solves the technical problem that the cable displacement during the wrapping process will have a negative impact on the wrapping, and achieves the purpose of preventing the cable from shaking during the wrapping process.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a mica tape wrapping machine for cable processing, comprising a worktable, a mounting base fixedly provided on the top surface of the worktable, a wrapping assembly mounted on the upper end of the mounting base, an adjustment mechanism provided on the right side of the wrapping assembly, and a connecting mechanism provided on the left end of the wrapping assembly;

[0007] The adjustment mechanism includes a moving part and an adjusting part;

[0008] The connecting mechanism includes a connecting part and a straightening part.

[0009] Preferably, the movable part includes a placement frame, a connecting frame is fixedly provided on the right side of the placement frame, a placement tube is fixedly provided on the right side of the connecting frame, and sliding grooves are provided on both the front and rear sides of the placement frame.

[0010] Preferably, a base is fixedly provided on the bottom surface of the placement rack, and a connecting groove is provided on the front surface of the workbench. The lower end of the base is located inside the connecting groove and is slidably connected to the inner wall of the connecting groove. A cylinder is fixedly provided on the top surface of the workbench. The right end of the output shaft of the cylinder is fixedly connected to the upper end of the base. The output shaft of the cylinder extends and retracts, causing the base to slide in the connecting groove, thereby causing the placement rack, the connecting rack, and the placement tube to move left and right as a whole.

[0011] Preferably, the adjusting part includes a fixing plate, the back of the fixing plate is fixedly connected to the connecting frame, a second cylinder is fixedly disposed on the right side of the fixing plate, the output shaft of the second cylinder passes through the fixing plate and extends to the left side of the fixing plate, a movable seat is fixedly disposed on the output shaft of the second cylinder, and the output shaft of the second cylinder extends and retracts to push the movable seat to move left and right.

[0012] Preferably, the movable seat is hinged at both ends with a hinge frame, and a fixed rod is hinged at the other end of the hinge frame. The rear end of the fixed rod passes through two sliding grooves in sequence and is slidably connected to the inner wall of the sliding groove. A positioning rod is fixedly installed on the inner wall of the sliding groove. The positioning rod passes through the fixed rod and is slidably connected to the fixed rod. The movable seat drives the hinge frame to move, and the hinge frame drives the fixed rod to slide in the sliding groove. Due to the limiting effect of the positioning rod, the fixed rod can only slide along the direction of the positioning rod.

[0013] Preferably, clamping blocks are provided at the close ends of the upper and lower fixing rods, and the far ends of the upper and lower clamping blocks are fixedly sleeved on the outer sides of the close fixing rods. The front and rear sides of the clamping blocks contact the inner wall of the placement frame and are slidably connected to the inner wall of the placement frame.

[0014] Preferably, the connecting part includes a mounting frame, the bottom surface of which is fixedly connected to the worktable. An output motor is fixedly installed at the lower end of the mounting frame. The output shaft of the output motor passes through the mounting frame and extends to the top of the mounting frame. A discharge roller is installed above the mounting frame. The lower end of the discharge roller is connected to a bearing of the mounting frame. The output shaft of the output motor is fixedly connected to the discharge roller. When the output motor is started, its output shaft drives the discharge roller to rotate on the mounting frame. The discharge roller is used to place the cable and delivers the cable by rotating it.

[0015] Preferably, the straightening part includes a connecting plate, the left side of which is fixedly connected to the mounting frame, and a straightening pulley is fixedly provided on the front side of the connecting plate. There are three straightening pulleys arranged from left to right. After the cable is fed out from the discharge roller, it passes through the three straightening pulleys arranged in an S-shape. Under the guidance and action of the straightening pulleys, the cable is straightened.

[0016] Compared with the prior art, the beneficial effects of this utility model are: this mica tape wrapping machine for cable processing,

[0017] (1) This utility model uses the extension and retraction of the output shaft of the second cylinder to push the moving seat to move left and right. The moving seat drives the hinge frame to move, and the hinge frame drives the fixed rod to slide in the sliding groove, thereby driving the clamping block to move up and down in the placement frame, so as to realize the clamping block clamping or releasing the cable, preventing the cable from shaking during the wrapping process and ensuring the stability of the wrapping process. The extension and retraction of the output shaft of the first cylinder drives the base to slide in the connecting groove, thereby driving the placement frame, connecting frame and placement tube to move left and right as a whole, realizing the initial adjustment of the wrapping position in the horizontal direction, so as to change the wrapping area of ​​the cable.

[0018] (2) This utility model drives the output roller to rotate through the output motor, which can stably and continuously send out the cable, ensuring the continuity of the wrapping process. The three straightening pulleys with an S-shaped distribution can effectively straighten the cable, eliminate the bending and wrinkles generated during the storage and transportation of the cable, and improve the wrapping quality. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 2 This is a perspective view of the adjustment mechanism of this utility model;

[0021] Figure 3 This is a partial perspective view of the adjustment mechanism of this utility model;

[0022] Figure 4 This is a perspective view of the connecting mechanism of this utility model.

[0023] In the diagram: 1. Workbench, 2. Mounting base, 3. Wrapping assembly, 4. Adjustment mechanism, 41. Placement frame, 42. Connecting frame, 43. Placement tube, 44. Base, 45. Cylinder 1, 46. Fixing plate, 47. Cylinder 2, 48. Moving seat, 49. Hinge frame, 410. Fixing rod, 411. Clamping block, 5. Connecting mechanism, 51. Mounting frame, 52. Output motor, 53. Discharge roller, 54. Connecting plate, 55. Straightening pulley. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1:

[0026] Based on the existing problem that cable displacement during the wrapping process can negatively impact the wrapping process, please refer to [link to relevant documentation]. Figures 1-4 This utility model provides a technical solution: a mica tape wrapping machine for cable processing, including a workbench 1, a mounting base 2 fixedly provided on the top surface of the workbench 1, a wrapping assembly 3 installed on the upper end of the mounting base 2, an adjustment mechanism 4 provided on the right side of the wrapping assembly 3, and a connecting mechanism 5 provided on the left end of the wrapping assembly 3.

[0027] The adjustment mechanism 4 includes a moving part and an adjusting part;

[0028] The connecting mechanism 5 includes a connecting part and a straightening part.

[0029] The movable part includes a placement frame 41, a connecting frame 42 is fixedly installed on the right side of the placement frame 41, a placement tube 43 is fixedly installed on the right side of the connecting frame 42, and sliding grooves are provided on both the front and rear sides of the placement frame 41.

[0030] A base 44 is fixedly installed on the bottom surface of the placement rack 41. A connecting groove is opened on the front of the worktable 1. The lower end of the base 44 is located inside the connecting groove and is slidably connected to the inner wall of the connecting groove. A cylinder 45 is fixedly installed on the top surface of the worktable 1. The right end of the output shaft of the cylinder 45 is fixedly connected to the upper end of the base 44.

[0031] The adjustment unit includes a fixed plate 46. The back of the fixed plate 46 is fixedly connected to the connecting frame 42. A second cylinder 47 is fixedly installed on the right side of the fixed plate 46. The output shaft of the second cylinder 47 passes through the fixed plate 46 and extends to the left side of the fixed plate 46. A movable seat 48 is fixedly installed on the output shaft of the second cylinder 47.

[0032] The movable seat 48 is hinged at both ends with hinge frames 49, and a fixed rod 410 is hinged at the other end of the hinge frame 49. The rear end of the fixed rod 410 passes through the front and rear sliding grooves in sequence and is slidably connected to the inner wall of the sliding groove. A positioning rod is fixedly installed on the inner wall of the sliding groove, and the positioning rod passes through the fixed rod 410 and is slidably connected to the fixed rod 410.

[0033] Clamping blocks 411 are provided at the close ends of the upper and lower fixed rods 410. The far ends of the upper and lower clamping blocks 411 are fixedly sleeved on the outer side of the close fixed rods 410. The front and rear sides of the clamping blocks 411 are in contact with the inner wall of the placement frame 41 and are slidably connected to the inner wall of the placement frame 41.

[0034] Furthermore, in this embodiment, the output shaft of cylinder 45 extends and retracts, causing the base 44 to slide in the connecting groove, thereby causing the placement frame 41, connecting frame 42 and placement tube 43 to move left and right as a whole, realizing the initial adjustment of the wrapping position in the horizontal direction. The output shaft of cylinder 47 extends and retracts, pushing the moving seat 48 to move left and right. The moving seat 48 drives the hinge frame 49 to move, and the hinge frame 49 drives the fixed rod 410 to slide in the sliding groove. Due to the limiting effect of the positioning rod, the fixed rod 410 can only slide along the positioning rod direction, thereby driving the clamping block 411 to move up and down in the placement frame 41, realizing the clamping or releasing of the cable by the clamping block 411, as well as further fine-tuning the position of the cable, ensuring the accurate position of the cable during wrapping.

[0035] Furthermore, in this embodiment, the output shaft of cylinder 47 extends and retracts, pushing the moving seat 48 to move left and right. The moving seat 48 drives the hinge frame 49 to move, and the hinge frame 49 drives the fixed rod 410 to slide in the sliding groove, thereby driving the clamping block 411 to move up and down in the placement frame 41, realizing the clamping block 411 clamping or releasing the cable, preventing the cable from shaking during the wrapping process, and ensuring the stability of the wrapping process. The output shaft of cylinder 45 extends and retracts, driving the base 44 to slide in the connecting groove, thereby driving the placement frame 41, the connecting frame 42 and the placement tube 43 to move left and right as a whole, realizing the initial adjustment of the wrapping position in the horizontal direction, so as to change the wrapping area of ​​the cable.

[0036] Example 2:

[0037] Please see Figures 1-4 Furthermore, based on Embodiment 1, the following is obtained: the connecting part includes a mounting frame 51, the bottom surface of the mounting frame 51 is fixedly connected to the workbench 1, an output motor 52 is fixedly installed at the lower end of the mounting frame 51, the output shaft of the output motor 52 passes through the mounting frame 51 and extends to the top of the mounting frame 51, a discharge roller 53 is installed above the mounting frame 51, the lower end of the discharge roller 53 is connected to the bearing of the mounting frame 51, and the output shaft of the output motor 52 is fixedly connected to the discharge roller 53.

[0038] The straightening section includes a connecting plate 54. The left side of the connecting plate 54 is fixedly connected to the mounting bracket 51. A straightening pulley 55 is fixedly provided on the front side of the connecting plate 54. There are three straightening pulleys 55 arranged from left to right.

[0039] Furthermore, in this embodiment, the output motor 52 is started, and its output shaft drives the discharge roller 53 to rotate on the mounting frame 51. The discharge roller 53 is used to place the cable and feeds the cable out by rotating it. After the cable is fed out from the discharge roller 53, it passes through three straightening pulleys 55 arranged in an S-shape in sequence. Under the guidance and action of the straightening pulleys 55, the cable is straightened to prepare for subsequent wrapping and to ensure the wrapping quality.

[0040] Furthermore, in this embodiment, the output motor 52 drives the discharge roller 53 to rotate, which can stably and continuously feed the cable out, ensuring the continuity of the wrapping process. The three straightening pulleys 55 arranged in an S-shape can effectively straighten the cable, eliminating the bending and wrinkles generated during the storage and transportation of the cable, and improving the wrapping quality.

[0041] In use, the output shaft of cylinder 45 extends and retracts, causing the base 44 to slide within the connecting groove. This, in turn, moves the placement frame 41, connecting frame 42, and placement tube 43 left and right as a whole, achieving initial horizontal adjustment of the wrapping position. The output shaft of cylinder 47 extends and retracts, pushing the moving seat 48 to move left and right. The moving seat 48 moves the hinge frame 49, which in turn moves the fixed rod 410 within the sliding groove. Due to the limiting effect of the positioning rod, the fixed rod 410 can only slide along the direction of the positioning rod, thereby causing the clamping block 411 to move within the groove. The frame 41 moves up and down to clamp or release the cable using the clamping block 411, and to further fine-tune the cable position to ensure accurate positioning during cable wrapping. The output motor 52 starts, and its output shaft drives the discharge roller 53 to rotate on the mounting frame 51. The discharge roller 53 is used to place the cable and feeds it out by rotating. After being fed out of the discharge roller 53, the cable passes through three straightening pulleys 55 arranged in an S-shape. Under the guidance and action of the straightening pulleys 55, the cable is straightened to prepare for subsequent wrapping and ensure wrapping quality.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mica tape wrapping machine for cable processing, comprising a worktable (1), characterized in that: The workbench (1) is fixedly provided with a mounting base (2) on its top surface. A wrapping assembly (3) is installed on the upper end of the mounting base (2). An adjustment mechanism (4) is provided on the right side of the wrapping assembly (3). A connecting mechanism (5) is provided on the left end of the wrapping assembly (3). The adjustment mechanism (4) includes a moving part and an adjusting part; The connecting mechanism (5) includes a connecting part and a straightening part.

2. A mica tape wrapping machine for processing of cables according to claim 1, characterized in that: The movable part includes a placement frame (41), a connecting frame (42) is fixedly provided on the right side of the placement frame (41), a placement tube (43) is fixedly provided on the right side of the connecting frame (42), and sliding grooves are provided on both the front and rear sides of the placement frame (41).

3. A mica tape wrapping machine for processing of cables according to claim 2, characterized in that: The bottom surface of the placement rack (41) is fixedly provided with a base (44), the front of the workbench (1) is provided with a connecting groove, the lower end of the base (44) is located inside the connecting groove and is slidably connected to the inner wall of the connecting groove, the top surface of the workbench (1) is fixedly provided with a cylinder (45), and the right end of the output shaft of the cylinder (45) is fixedly connected to the upper end of the base (44).

4. A mica tape wrapping machine for processing of cables according to claim 3, characterized in that: The adjustment unit includes a fixed plate (46), the back of the fixed plate (46) is fixedly connected to the connecting frame (42), a cylinder two (47) is fixedly installed on the right side of the fixed plate (46), the output shaft of the cylinder two (47) passes through the fixed plate (46) and extends to the left side of the fixed plate (46), and a movable seat (48) is fixedly installed on the output shaft of the cylinder two (47).

5. A mica tape wrapping machine for processing of cables according to claim 4, characterized in that: The movable seat (48) is hinged at both ends with hinge frames (49), and a fixed rod (410) is hinged at the other end of the hinge frame (49). The rear end of the fixed rod (410) passes through the front and rear sliding grooves in sequence and is slidably connected to the inner wall of the sliding groove. A positioning rod is fixedly installed on the inner wall of the sliding groove. The positioning rod passes through the fixed rod (410) and is slidably connected to the fixed rod (410).

6. A mica tape wrapping machine for processing of cables according to claim 5, characterized in that: Clamping blocks (411) are provided at the close ends of the two upper and lower fixing rods (410). The far ends of the two clamping blocks (411) are fixedly sleeved on the outer side of the close fixing rods (410). The front and rear sides of the clamping blocks (411) are in contact with the inner wall of the placement frame (41) and are slidably connected to the inner wall of the placement frame (41).

7. A mica tape wrapping machine for processing of cables as claimed in claim 1, wherein: The connecting part includes a mounting frame (51), the bottom surface of which is fixedly connected to the workbench (1). An output motor (52) is fixedly installed at the lower end of the mounting frame (51). The output shaft of the output motor (52) passes through the mounting frame (51) and extends to the top of the mounting frame (51). A discharge roller (53) is installed above the mounting frame (51). The lower end of the discharge roller (53) is connected to the bearing of the mounting frame (51). The output shaft of the output motor (52) is fixedly connected to the discharge roller (53).

8. A mica tape wrapping machine for processing of cables according to claim 7, characterized in that: The straightening part includes a connecting plate (54), the left side of the connecting plate (54) is fixedly connected to the mounting bracket (51), and the front side of the connecting plate (54) is fixedly provided with a straightening pulley (55), and three straightening pulleys (55) are arranged sequentially from left to right.