An aid for a bulk patch

Abstract

This utility model discloses an auxiliary device for bulk material patching, including a box body and a cover detachably connected to the top of the box body. The cover body has several material holes for holding the bulk material patches on its surface. The box body has a loading groove coaxial with the material holes inside, and one end of the loading groove is a discharge port. This packaging process eliminates the need for manual counting, ensuring uniform quantity for each patch, reducing error rates, and improving work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of bulk material patch packaging and processing technology, specifically to an auxiliary tool for bulk material patching. Background Technology

[0002] Loose component placement refers to electronic components in SMT production, such as resistors and capacitors, that are not packaged in tape or reel and are presented in bulk. Currently, during the repackaging process, it is often necessary to manually select a specific number of components. This counting process often requires counting one by one, which is prone to errors, resulting in either too many or too few components, requiring recounting. This leads to low work efficiency and is time-consuming and labor-intensive.

[0003] Therefore, this application is submitted. Utility Model Content

[0004] The purpose of this utility model is to provide an auxiliary device for loose material patching. By setting a box body, a cover body, and a pull-out plate, and setting a specific number of material holes in the cover body, the loose material patch is placed in the material holes during the shaking of the box body, and then discharged through the material trough for dispensing. There is no need for manual counting, which improves work efficiency and solves the above-mentioned problems existing in the prior art.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following solution:

[0006] An auxiliary device for loose material patching includes a box body and a cover detachably connected to the top of the box body. The cover body has a plurality of material holes for carrying loose material patches on its surface. The box body has a loading groove coaxial with the material holes inside, and one end of the loading groove is a discharge port.

[0007] This application mainly utilizes a cover installed on the top of the box to grab a handful of loose material patches and place them on the surface of the box. As the box shakes, each patch is positioned within a feeding hole. The presence of a pull-out plate blocks the communication channel between the feeding hole and the filling slot, causing the loose material patches in the feeding hole to contact the surface of the pull-out plate, thus positioning them above the plate. After all the loose material patches in each feeding hole row are assembled, the pull-out plate is removed, allowing the loose material patches to enter the corresponding filling slot and then be collected and packaged through the outlet. This packaging process eliminates the need for manual counting, ensuring uniformity in the quantity packaged, reducing error rates, and improving work efficiency.

[0008] Furthermore, a pull-out plate extending through one end of the box body is provided at the bottom of the material hole row.

[0009] Furthermore, the feed hole can be in a single row or multiple rows.

[0010] Furthermore, the width of the pull-out plate is greater than the width of a single or multiple rows of material holes and the width of the loading groove.

[0011] Furthermore, the discharge port is connected to a U-shaped discharge plate, and the inner bottom surface of the discharge plate is flush with the bottom surface of the loading trough.

[0012] Furthermore, a limiting groove is provided at the bottom of the cover, and the inner diameter of the limiting groove is adapted to the outer diameter of the box.

[0013] Furthermore, baffles are provided around the top of the cover.

[0014] Furthermore, a discharge chute is installed on a baffle plate away from the discharge plate.

[0015] Furthermore, the width of the loading trough is greater than the width of a single row of material holes or greater than the width of multiple rows of material holes.

[0016] Furthermore, both the box and the lid are made of anti-static polyethylene. This prevents static electricity buildup during the packaging process, protects internal components from environmental static interference, and improves the product's yield.

[0017] The beneficial effects of this utility model are:

[0018] In this invention, a detachable cover is provided on the top of the box. The cover has several material holes, allowing loose material patches to enter the material holes while the box is shaken. Excess loose material patches are collected from the discharge trough. Opening the pull plate opens the communication channel between the material holes and the loading trough, allowing the loose material patches to be packaged through the loading trough, discharge port, and discharge plate. This packaging process does not require manual counting, and the quantity of each package can be kept uniform, reducing the error rate and improving the work efficiency. Attached Figure Description

[0019] Figure 1 This is a top view of the structure of this utility model;

[0020] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0021] Figure 3 This is a cross-sectional structural diagram of the present invention from another perspective.

[0022] Attached reference numerals: 1-box body, 10-filling trough, 100-discharge port, 11-discharge plate, 2-cover body, 20-limiting groove, 21-baffle, 210-discharge trough, 22-material hole, 3-pull-out plate. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.

[0024] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "rear", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "have," "install," "connect," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example 1

[0027] Embodiment 1 of this utility model is an auxiliary device for loose material patching, including a box body 1 and a cover 2 detachably connected to the top of the box body 1. The cover 2 has a plurality of material holes 22 for carrying loose material patches. The box body 1 has a loading groove 10 coaxial with the row of material holes 22 inside, and one end of the loading groove 10 is a discharge port 100. A pull-out plate 3 penetrating one end of the box body 1 is provided at the bottom of the row of material holes 22.

[0028] Reference Figures 1 to 3 This application mainly involves using a cover 2 installed on the top of the box 1 to grab a handful of loose material patches and place them on the surface of the box 1. As the box shakes, each loose material patch will be located within a material hole 22. At this time, the presence of a pull-out plate 3 blocks the communication channel between the material hole 22 and the filling groove 10, causing the loose material patches in the material hole 22 to contact the surface of the pull-out plate 3, thus placing the loose material patches above the pull-out plate 3. After the loose material patches in each row of material holes 22 are assembled, the pull-out plate 3 is removed. The loose material patches in the material hole 22 will then enter the corresponding filling groove 10 and be collected and packaged through the discharge port 100. This packaging process eliminates the need for manual counting, ensuring uniformity in the quantity packaged, reducing error rates, and improving work efficiency.

[0029] It should be noted that the feed holes 22 can be in single or multiple rows. Here, the feed holes 22 are arranged in single or multiple rows, with each row containing several feed holes 22. The number of feed holes 22 in each row can be set according to actual needs to meet specific packaging requirements. Simultaneously, the specific specifications of the feed holes 22 can be adapted to the rules of the loose material patches to be packaged, ensuring that the loose material patches are positioned within the feed holes 22 during shaking of the box 1. The feed holes 22 can be cylindrical, square, or other shapes; specific shape choices are not listed here, as they represent conventional practices in existing technology.

[0030] In addition, the cover 2 is detachably connected to the top of the box 1. The cover 2 can be selected according to the specifications of the loose material patches to be packaged and installed on the top of the box 1 to carry out the packaging of loose material patches.

[0031] In some preferred embodiments, the width of the pull-out plate 3 is greater than the width of a single or multiple rows of material holes 22 and the width of the loading groove 10. (Refer to...) Figure 1 and Figure 3 The width of the pull-out plate 3 is further explained here. The width of the pull-out plate 3 is set according to the number of loose material patches to be packaged. If the number of patches to be packaged is exactly 22 rows of single-row material holes, the width of the pull-out plate 3 is greater than the width of 22 rows of single-row material holes. If the number of patches to be packaged is exactly 22 rows of multiple-row material holes, the width of the pull-out plate 3 is greater than the width of 22 rows of multiple-row material holes. Here, "greater than" means slightly greater than and does not affect the pull-out activity of adjacent pull-out plates 3.

[0032] Furthermore, the discharge port 100 is connected to the U-shaped discharge plate 11, and the inner bottom surface of the discharge plate 11 is flush with the bottom surface of the filling trough 10. The discharge plate 11 is connected to the discharge port 100, allowing the loose material sheets entering the filling trough 10 to pass through the discharge port 100 and the discharge plate 11 into the packaging bag after the pull-out plate 3 is opened, completing the packaging process. Simultaneously, the U-shaped discharge plate 11 ensures that loose material sheets do not leak during the discharge process, preventing discharge issues and contamination of the sheets, which could affect subsequent use. The bottom surface of the discharge plate 11, flush with the bottom surface of the filling trough 10, facilitates smooth material discharge.

[0033] Example 2

[0034] This embodiment is implemented based on embodiment 1. A limiting groove 20 is provided at the bottom of the cover 2, and the inner diameter of the limiting groove 20 is adapted to the outer diameter of the box 1. Baffles 21 are provided around the top of the cover 2. A discharge chute 210 is provided on the baffles 21 away from the discharge plate 11.

[0035] To prevent loose material patches that haven't entered the material hole 22 from detaching from the lid 2 during shaking of the entire box 1 while the loose material patches are being assembled inside the material hole 22, a baffle 21 is installed to block them. Simultaneously, after assembly is complete inside the material hole 22, the entire box 1 can be tilted towards the discharge chute 210, allowing excess loose material patches to be collected through the discharge chute 210. This ensures that the loose material patches in the lid 2 meet the required quantity for dispensing. Furthermore, the material loading slot 10 at the bottom of the lid 2 can be securely mounted to the top of the box 1 for easy replacement and use.

[0036] In some preferred embodiments, the width of the loading groove 10 is greater than the width of the single-row material hole 22 or greater than the width of the multi-row material hole 22. The number of loading grooves 10 is consistent with the number of pull-out plates 3, and its groove width is smaller than the width of the pull-out plates 3, so that the pull-out plates 3 overlap above the loading groove 10 to prevent loose material patches from entering the interior of the loading groove 10 when the pull-out plates 3 are closed.

[0037] It should be noted that both the box body 1 and the cover 2 are made of anti-static polyethylene. This also includes other components of the box body 1 and the cover 2, which are made of anti-static polyethylene. During the packaging process of loose components using auxiliary tools, static electricity accumulation is prevented, protecting internal components from environmental static interference and improving the product qualification rate.

[0038] The working principle of this utility model is as follows: A detachable cover 2 is provided on the top of the box body 1. The cover 2 has several material holes 22 on its surface. During the shaking of the box body 1, the loose material patches enter the material holes 22. Excess loose material patches will be recycled from the discharge trough 210. The pull plate 3 is opened to open the communication channel between the material holes 22 and the loading trough 10. The loose material patches are then packaged through the loading trough 10, the discharge port 100 and the discharge plate 11. This packaging process does not require manual counting. The quantity of each package can be uniform, reducing the error rate and improving the work efficiency.

[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent substitutions, and improvements made to the above embodiments based on the technical essence of the present utility model and within the spirit and principles of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. An auxiliary device for applying bulk materials, characterized in that, It includes a box body (1) and a cover (2) that is detachably connected to the top of the box body (1). The cover (2) has several material holes (22) for carrying loose material patches. The box body (1) has a loading groove (10) coaxial with the material holes (22) inside. One end of the loading groove (10) is a discharge port (100).

2. The auxiliary device for bulk material patching according to claim 1, characterized in that, A pull-out plate (3) is provided at the bottom of the material hole (22) row, penetrating one end of the box body (1).

3. The auxiliary device for bulk material patching according to claim 2, characterized in that, The feed hole (22) can be a single row or multiple rows.

4. An auxiliary device for bulk material patching according to claim 2, characterized in that, The width of the pull plate (3) is greater than the width of a single or multiple rows of material holes (22) and the width of the loading groove (10).

5. An auxiliary device for bulk material patching according to claim 2, characterized in that, The discharge port (100) is connected to the U-shaped discharge plate (11), and the inner bottom surface of the discharge plate (11) is flush with the bottom surface of the loading trough (10).

6. An auxiliary device for bulk material patching according to claim 2, characterized in that, The bottom of the cover (2) is provided with a limiting groove (20), and the inner diameter of the limiting groove (20) is adapted to the outer diameter of the box (1).

7. An auxiliary device for bulk material patching according to claim 2, characterized in that, Baffles (21) are provided around the top of the cover (2).

8. An auxiliary device for bulk material patching according to claim 7, characterized in that, A discharge chute (210) is provided on a baffle (21) away from the discharge plate (11).

9. An auxiliary device for bulk material patching according to claim 7, characterized in that, The width of the loading trough (10) is greater than the width of the single-row material hole (22) or greater than the width of the multi-row material hole (22).

10. An auxiliary device for bulk material patching according to claim 7, characterized in that, Both the box body (1) and the cover body (2) are made of antistatic polyethylene material.

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