Modernized agricultural coffee fresh fruit degumming and cleaning device

Abstract

The utility model relates to coffee fresh fruit processing technical field especially, more specifically to a kind of modernization agricultural coffee fresh fruit degumming cleaning device, including first fixed frame, second fixed frame, feeding support and cleaning mechanism, the inside of first fixed frame is provided with cleaning mechanism, the cleaning mechanism includes cleaning jar, connecting ring, gear ring, gear, first drive motor and control valve, cleaning jar is connected with first fixed frame by connecting ring, and bearing is provided between connecting ring and cleaning jar;The outside of cleaning jar is provided with gear ring, and gear ring is engaged with the gear on the output shaft of first drive motor;The side of first fixed frame is provided with third fixed frame, and water tank is provided on the support seat on third fixed frame, and water tank upper portion is connected with the spray pipe in the inside of cleaning jar by water guide pump and water guide pipeline.The utility model can first agitate fresh fruit and wash, separate pectin and fruit core, separate the two by flowing through screening mode, to improve pectin separation efficiency.

Description

Technical Field

[0001] This utility model relates to the field of coffee fruit processing technology, and in particular to a modern agricultural coffee fruit degumming and cleaning device. Background Technology

[0002] In modern agricultural coffee cherry processing, degumming and cleaning are crucial steps determining coffee quality and production efficiency. Currently, most traditional coffee cherry degumming and cleaning technologies employ water flow filtration. This involves using a water pump to continuously flush the coffee cherries, using the impact of the water flow to peel off the pectin adhering to the surface. The cherries are then filtered through a screen to separate the pectin from the cherries. However, this traditional technology has significant limitations. First, relying solely on water flow results in low efficiency in separating the pectin from the cherries, especially when processing large quantities of cherries, requiring considerable time and failing to meet the demands of large-scale production. Second, the water flow process consumes a huge amount of water, which is difficult to recycle, leading to severe resource waste. Third, some stubborn pectin cannot be completely removed by water flow, resulting in inconsistent coffee quality after processing. Fourth, traditional equipment lacks effective stirring assistance, leading to random movement of the cherries in the water flow, creating cleaning dead zones and reducing the overall cleaning effect.

[0003] Meanwhile, the washing method that relies heavily on water flow increases the maintenance cost of the equipment and the intensity of manual operation. To address this, a new type of coffee fruit degumming and washing equipment was designed. By adding a stirring and washing mechanism, the pectin is removed from the fresh fruit during a controllable rotation process. The flow guiding and filtration system is optimized to improve the pectin separation efficiency, thereby overcoming the shortcomings of traditional technology. Utility Model Content

[0004] In view of the technical problems existing in the background art, this utility model provides a modern agricultural coffee fresh fruit degumming and cleaning device, which can first stir and clean the fresh fruit to separate the pectin from the fruit kernel, and then separate the two by passing it through a sieve, thereby improving the pectin separation efficiency.

[0005] The technical implementation scheme of this utility model is as follows:

[0006] A modern agricultural coffee fruit degumming and cleaning device includes a first fixed frame, a second fixed frame, a feeding support, and a cleaning mechanism. The cleaning mechanism is housed inside the first fixed frame and includes a cleaning tank, a connecting ring, a gear ring, a gear, a first drive motor, and a control valve. The cleaning tank is connected to the first fixed frame via the connecting ring, and a bearing is provided between the connecting ring and the cleaning tank. A gear ring is provided on the outside of the cleaning tank, and the gear ring meshes with a gear on the output shaft of the first drive motor. A third fixed frame is provided on one side of the first fixed frame, and a water tank is provided on a support base on the third fixed frame. The upper part of the water tank is connected to a spray pipe inside the cleaning tank via a water pump and a water pipe.

[0007] Optionally, it also includes a stirring mechanism, which includes a connecting plate, a stirring bracket, a first sprocket, a second sprocket, and a transmission chain. The connecting plate is located on the top of the first fixed frame, and the connecting plate is provided with a stirring bracket that extends into the cleaning tank chamber. One end of the stirring bracket is provided with a first sprocket, and the first sprocket is connected to a second sprocket on the other end of the output shaft of the first drive motor through the transmission chain to form a transmission structure.

[0008] Optionally, the cleaning tank is a conical cavity structure with an open top, and the inner wall of the cleaning tank is provided with a wear-resistant rubber lining.

[0009] Optionally, the bottom of the cleaning tank is provided with a water outlet, and a control valve is provided on the water outlet.

[0010] Optionally, the feeding bracket is disposed on one side of the first fixed frame, and a feeding belt is disposed inside the feeding bracket, and a second drive motor is disposed on one side of the feeding bracket.

[0011] Optionally, a second fixed frame is provided on one side of the first fixed frame, and a material guide trough is provided inside the second fixed frame. A discharge port and a second filter plate are provided on both sides of the material guide trough. A first filter plate is inclinedly arranged inside the material guide trough, and the first filter plate is arranged corresponding to the discharge port.

[0012] This utility model has the following advantages:

[0013] 1. This utility model has a washing mechanism set on the upper part of the first fixed frame, which can automatically introduce fresh fruit. The fruit is then rinsed by rapid rotation in the washing tank through the washing mechanism, separating the fruit pit from the pectin. After a period of time, the fruit is introduced into the guide trough through the discharge port at the bottom for filtration and separation, thereby improving the separation efficiency.

[0014] 2. In this utility model, a material guide trough is provided in the second fixed frame, and multiple discharge ports are provided on the side of the material guide trough, which are matched with the first filter plate. This allows the pectin and fruit pits to be separated. The pectin is soft and can pass through the first filter plate into the collection trough, while the fruit pits are discharged from the discharge ports. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is the front view of the present invention.

[0017] Figure 3 This is a schematic diagram of the stirring mechanism of this utility model.

[0018] Figure 4 This is a schematic diagram of the internal structure of the cleaning tank of this utility model.

[0019] The meanings of the reference numerals in the figure are as follows: 1-First fixed frame, 2-Second fixed frame, 3-Guide trough, 4-Feeding support, 5-Feeding belt, 6-Cleaning mechanism, 601-Cleaning tank, 602-Connecting ring, 603-First drive motor, 604-Gear, 605-Gear ring, 606-Control valve, 607-Output shaft, 608-Third fixed frame, 609-Water tank, 610-Water pump, 611-Water pipe, 612-Wear-resistant rubber liner, 7-Second drive motor, 8-Stirring mechanism, 801-Connecting plate, 802-First sprocket, 803-Transmission chain, 804-Second sprocket, 805-Stirring support, 9-Discharge port, 10-First filter plate, 11-Isolation plate. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.

[0021] like Figures 1-4As shown, a modern agricultural coffee fruit degumming and cleaning device includes a first fixed frame 1, a second fixed frame 2, a feeding support 4, and a cleaning mechanism 6. The cleaning mechanism 6 is installed inside the first fixed frame 1. The cleaning mechanism 6 includes a cleaning tank 601, a connecting ring 602, a gear ring 605, a gear 604, a first drive motor 603, and a control valve 606. The cleaning tank 601 is connected to the first fixed frame 1 through the connecting ring 602, and a bearing is provided between the connecting ring 602 and the cleaning tank 601. The gear ring 605 is installed on the outside of the cleaning tank 601, and the gear ring 605 is meshed with the gear 604 on the output shaft of the first drive motor 603. A third fixed frame 608 is installed on one side of the first fixed frame 1, and a water tank 609 is installed on the support seat on the third fixed frame 608. The upper part of the water tank 609 is connected to the spray pipe inside the cleaning tank 601 through a water pump 610 and a water pipe 611.

[0022] It should be noted that a cleaning mechanism 6 is installed inside the first fixed frame 1, which can rinse the fresh coffee fruit and separate the pectin and pit. The cleaning tank 601 is mounted on the first fixed frame 1 via a connecting ring 602, and a bearing is installed between the two, allowing the entire cleaning tank 601 to rotate. A toothed ring 605 is installed on the outer wall of the cleaning tank 601, which meshes with a gear 604 on the output shaft of the first drive motor 603. The first drive motor 603 can rotate the cleaning tank 601, thereby quickly agitating the fresh fruit inside and facilitating the separation of pectin.

[0023] It should be further explained that a third fixed frame 608 is provided on one side of the first fixed frame 1, and a water tank 609 is provided on the upper part of the third fixed frame 608. It is connected to the spray pipe through a water pump 610 and a water pipe 611, and spraying and rinsing are carried out during agitation to improve the separation efficiency.

[0024] like Figures 1-4 As shown, it also includes a stirring mechanism 8, which includes a connecting plate 801, a stirring bracket 805, a first sprocket 802, a second sprocket 804, and a transmission chain 803. The connecting plate 801 is disposed on the top of the first fixed frame 1, and the stirring bracket 805 is disposed on the connecting plate 801 and extends into the cavity of the cleaning tank 601. The first sprocket 802 is disposed at one end of the stirring bracket 805, and the first sprocket 802 is connected to the second sprocket 804 on the other end of the output shaft 607 of the first drive motor 603 through the transmission chain 803 to form a transmission structure.

[0025] It should be noted that the stirring mechanism 8 is designed to improve the stirring effect during the rotation and agitation of the cleaning tank 601. The connecting plate 801 is located on the upper part of the first fixed frame 1, and the stirring bracket 805 is installed inside the connecting plate 801. One end of the bracket is connected to the output shaft 607 of the other end of the first drive motor 603 via a transmission chain 803, forming another transmission structure that can rotate the entire stirring bracket 805 during the rotation process.

[0026] like Figures 1-4 As shown, the cleaning tank 601 is a conical cavity structure with an open top, and the inner wall of the cleaning tank 601 is provided with a wear-resistant rubber liner 612; the bottom of the cleaning tank 601 is provided with a water outlet, and a control valve 606 is provided on the water outlet.

[0027] It should be noted that the wear-resistant rubber liner 612 is designed to prevent damage to the coffee cherries caused by agitation and impact against the inner wall of the washing tank 601. The wear-resistant rubber liner 612 provides protection, and it also has raised rubber blocks that enhance the agitation effect.

[0028] It should be further explained that the bottom of the cleaning tank 601 is equipped with a water outlet and a control valve 606. After stirring for a period of time, the valve is opened and the water is introduced into the lower feed trough 3.

[0029] like Figures 1-4 As shown, the feeding bracket 4 is located on one side of the first fixed frame 1, and the feeding bracket 4 is provided with a feeding belt 5 inside, and a second drive motor 7 is provided on one side of the feeding bracket 4.

[0030] It should be noted that the feeding bracket 4 is designed to lift and transport the fresh coffee cherries after cell wall breaking and introduce them into the washing tank 601 to achieve automated feeding.

[0031] like Figures 1-4 As shown, a second fixed frame 2 is provided on one side of the first fixed frame 1, and a guide trough 3 is provided inside the second fixed frame 2. A discharge port 9 is provided on both sides of the guide trough 3. A first filter plate 10 is inclinedly provided inside the guide trough 3, and the first filter plate 10 is correspondingly provided with the discharge port 9.

[0032] It should be noted that a discharge port 9 is provided on the upper side of the feed trough 3, and a first filter plate 10 is installed at the corresponding position. After the fresh fruit is stirred, it enters the feed trough 3 and flows naturally under the action of gravity. The first filter plate 10 uses the pore size to separate pectin from fruit pits. Soft pectin can pass through the pores of the filter plate, while larger fruit pits are intercepted and collected on the surface of the first filter plate 10. An openable and closable isolation plate 11 is provided at the discharge port 9. When the fruit pits accumulate to a certain amount, the isolation plate 11 can be opened to quickly discharge the screened fruit pits. This design effectively avoids the accumulation and blockage of fruit pits and ensures the continuity and efficiency of the separation process.

[0033] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A modern agricultural coffee cherry degumming and cleaning device, comprising a first fixed frame (1), a second fixed frame (2), a feeding support (4), and a cleaning mechanism (6), characterized in that, The first fixed frame (1) is equipped with a cleaning mechanism (6), which includes a cleaning tank (601), a connecting ring (602), a gear ring (605), a gear (604), a first drive motor (603), and a control valve (606). The cleaning tank (601) is connected to the first fixed frame (1) through the connecting ring (602), and a bearing is provided between the connecting ring (602) and the cleaning tank (601). The cleaning tank (601) is provided with a toothed ring (605) on its exterior, and the toothed ring (605) is meshed with a gear (604) on the output shaft of the first drive motor (603); A third fixed frame (608) is provided on one side of the first fixed frame (1), and a water tank (609) is provided on the support seat on the third fixed frame (608). The upper part of the water tank (609) is connected to the spray pipe inside the cleaning tank (601) through a water pump (610) and a water pipe (611).

2. A modern agricultural coffee cherry degumming and cleaning device according to claim 1, characterized in that, It also includes a stirring mechanism (8), which includes a connecting plate (801), a stirring bracket (805), a first sprocket (802), a second sprocket (804), and a transmission chain (803). The connecting plate (801) is located on the top of the first fixed frame (1), and the connecting plate (801) is provided with a stirring bracket (805) that extends into the cavity of the cleaning tank (601). One end of the stirring bracket (805) is provided with a first sprocket (802), and the first sprocket (802) is connected to the second sprocket (804) on the other end of the output shaft (607) of the first drive motor (603) through the transmission chain (803) to form a transmission structure.

3. A modern agricultural coffee cherry degumming and cleaning device according to claim 2, characterized in that, The cleaning tank (601) is a conical cavity structure with an open top, and the inner wall of the cleaning tank (601) is provided with a wear-resistant rubber lining plate (612).

4. A modern agricultural coffee cherry degumming and cleaning device according to claim 3, characterized in that, The bottom of the cleaning tank (601) is provided with a water outlet, and a control valve (606) is provided on the water outlet.

5. A modern agricultural coffee cherry degumming and cleaning device according to claim 1, characterized in that, The feeding bracket (4) is located on one side of the first fixed frame (1), and the feeding bracket (4) is provided with a feeding belt (5) inside, and a second drive motor (7) is provided on one side of the feeding bracket (4).

6. A modern agricultural coffee cherry degumming and cleaning device according to claim 1, characterized in that, A second fixed frame (2) is provided on one side of the first fixed frame (1), and a guide groove (3) is provided inside the second fixed frame (2). A discharge port (9) and a partition plate (11) are provided on both sides of the guide groove (3). The feed chute (3) is inclined inside and a first filter plate (10) is provided, and the first filter plate (10) is correspondingly provided with the discharge port (9).

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