A device for removing pectin by biological enzymolysis
By designing a bio-enzymatic pectin removal device with a movable loading box and lifting mechanism, the problem of high manpower consumption in existing technologies has been solved. This device achieves efficient and convenient transportation and multi-stage enzymatic hydrolysis in the pectin removal process, thereby improving the hydrolysis efficiency and beverage quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI NATRICH BEVERAGE CO LTD
- Filing Date
- 2025-07-18
- Publication Date
- 2026-06-23
AI Technical Summary
Existing bio-enzymatic pectin removal devices require manual transfer of raw materials during multi-stage enzymatic hydrolysis, consuming a large amount of manpower and resulting in low work efficiency.
Design a bio-enzymatic pectin removal device including a movable loading box and a lifting mechanism. Utilize a motor and moving wheels to achieve rapid transfer of raw materials in different enzymatic hydrolysis tanks, and combine multi-stage reaction tanks to improve enzymatic hydrolysis efficiency.
It enables rapid and convenient transfer of raw materials between enzymatic hydrolysis tanks, saving manpower, improving enzymatic hydrolysis efficiency and equipment convenience, reducing production costs, and increasing juice yield and beverage clarification effect.
Smart Images
Figure CN224386722U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing, and in particular to a biological enzymatic pectin removal device. Background Technology
[0002] Pectin is a natural polymer compound widely found in plant cell walls, particularly abundant in fruits, vegetables, and other plant tissues. Due to its unique physicochemical properties, pectin possesses excellent gelling, viscosity, and emulsifying properties, making it widely used in the food, pharmaceutical, and cosmetic industries. In food processing, pectin is often extracted from plant raw materials, while in some processes, it needs to be removed to meet specific product requirements. For example, in juice processing, the presence of pectin increases the viscosity of the juice, affecting filtration efficiency and product clarity; therefore, it needs to be decomposed and removed to improve juice quality and production efficiency. During the extraction of active ingredients from plants, pectin can encapsulate target substances within cells, reducing the extraction rate. Enzymatic hydrolysis of pectin can facilitate the release of intracellular substances.
[0003] An existing bio-enzymatic pectin removal device removes pectin using bio-enzymes. Bio-enzymatic methods offer advantages such as high efficiency, environmental friendliness, and high quality. They can decompose pectin in plant tissues under relatively mild conditions, accelerating the release or extraction of active ingredients. Simultaneously, they avoid the damage to the structure and activity of target components caused by high temperatures and strong acids in traditional methods. However, in practical applications, when using a multi-stage bio-enzymatic hydrolysis method to replace the traditional single-stage method, the raw materials need to be transferred between different hydrolysis tanks. This transfer process requires manual operation, consuming significant manpower and resulting in slow work efficiency. Therefore, we propose a bio-enzymatic pectin removal device. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a biological enzymatic pectin removal device, which can quickly and conveniently transfer raw materials in different enzymatic hydrolysis tanks through a movable loading box, saving manpower and improving enzymatic hydrolysis efficiency.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0006] A bio-enzymatic pectin removal device includes a reaction mechanism, a support mechanism is movably installed on the inner side of the reaction mechanism, and a lifting mechanism is fixedly installed on the upper middle part of the support mechanism.
[0007] The support mechanism includes a support rod, with a crossbar fixedly connected to the upper left side of the support rod and a crossbar fixedly installed to the upper right side of the support rod. A slider is fixedly connected to the lower side of the support rod, and a slider is fixedly connected to the lower end of the slider. A motor is fixedly installed to the outer side of the slider. A rotating shaft is connected to the front end of the motor, and a moving wheel is fixedly connected to the front end of the rotating shaft. A connecting shaft is fixedly connected to the outer side of the moving wheel. By setting up the moving wheel and the motor, the raw materials can be quickly and conveniently transferred between different enzymatic hydrolysis tanks, saving manpower, improving enzymatic hydrolysis efficiency, and enhancing the convenience of using the device.
[0008] Furthermore, the lifting mechanism includes a motor housing, a roller shaft is fixedly connected to the middle of the outer end of the motor housing, a connecting rope is wound around the outer end of the roller shaft, a loading box is fixedly connected to the lower end of the connecting rope, and a mesh is provided in the middle of the lower side of the outer end of the loading box. The lifting of the loading box is controlled by setting the motor housing and roller shaft to control the length of the connecting rope, so that the device can quickly transfer raw materials in different enzymatic hydrolysis tanks, improving the convenience of the device during use.
[0009] Furthermore, the reaction mechanism includes a reaction chamber with support legs fixedly installed at the four corners of its lower end. A sliding groove is provided on the inner side of the reaction chamber, and a guide rail is provided on the lower inner side of the sliding groove. A first reaction tank is provided on the upper right side of the reaction chamber, and a second reaction tank is provided on the upper left side of the reaction chamber. By setting the first and second reaction tanks, the device can be equipped with multiple enzymatic hydrolysis reaction pools, adopting a multi-stage biological enzymatic hydrolysis method to replace the single enzymatic hydrolysis method, thereby improving the juice yield of raw materials and the clarification effect of beverages, improving flavor, and reducing production costs.
[0010] Furthermore, the first slider is movably installed at the inner end of the chute, and the second slider is movably installed at the inner end of the guide rail. By setting the first slider and the second slider to limit the support rod, the device is more stable when transferring raw materials, thus improving the stability of the device during use.
[0011] Furthermore, the motor housing is fixedly installed at the front end of the second crossbar and is connected by bolts.
[0012] Furthermore, the loading box is adapted to the dimensions of the first reaction tank and the second reaction tank.
[0013] Furthermore, the number of the movable wheels is two, and the two movable wheels are fixedly connected by a connecting shaft.
[0014] Furthermore, the movable wheel is located inside the second slider, and the connecting shaft passes through the second slider and is fixedly connected to the movable wheel.
[0015] In summary, this utility model has the following beneficial effects:
[0016] 1. By setting the motor box and roller to control the length of the connecting rope, the lifting of the loading box is controlled, which enables the device to quickly transfer raw materials in different enzymatic hydrolysis tanks, improving the convenience of the device during use. By setting the moving wheels and motor, the raw materials can be quickly and conveniently transferred in different enzymatic hydrolysis tanks, saving manpower, improving enzymatic hydrolysis efficiency, and improving the convenience of the device during use.
[0017] 2. By setting slider one and slider two to limit the support rod, the device is more stable when transferring raw materials, which improves the stability of the device during use. By setting the first reaction tank and the second reaction tank, the device can be equipped with multiple enzymatic reaction pools, adopting a multi-stage biological enzymatic hydrolysis method to replace the single enzymatic hydrolysis method, which improves the juice yield of raw materials and the clarification effect of beverages, improves flavor, and reduces production costs. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure in this embodiment;
[0019] Figure 2 This is a three-dimensional structural schematic diagram of the reaction mechanism in this embodiment;
[0020] Figure 3 This is a three-dimensional structural diagram of the support mechanism in this embodiment;
[0021] Figure 4 This is a three-dimensional structural diagram of the lifting mechanism in this embodiment;
[0022] Figure 5 This is a partial three-dimensional structural diagram of the support mechanism in this embodiment.
[0023] In the diagram, 1. Reaction mechanism; 101. Reaction chamber; 102. Support leg; 103. Slide groove; 104. Guide rail; 105. First reaction tank; 106. Second reaction tank; 2. Support mechanism; 201. Support rod; 202. Crossbar one; 203. Crossbar two; 204. Slider one; 205. Slider two; 206. Motor one; 207. Rotating shaft; 208. Moving wheel; 209. Connecting shaft; 3. Lifting mechanism; 301. Motor box; 302. Roller shaft; 303. Connecting rope; 304. Loading box; 305. Strainer. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to the accompanying drawings.
[0025] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.
[0026] Reference Figure 1-5 As shown, a bio-enzymatic pectin removal device is provided in a preferred embodiment of the present invention, including a reaction mechanism 1, a support mechanism 2 movably installed on the inner side of the reaction mechanism 1, and a lifting mechanism 3 fixedly installed on the upper middle part of the support mechanism 2.
[0027] The support mechanism 2 includes a support rod 201. A crossbar 202 is fixedly connected to the upper left side of the support rod 201, and a crossbar 203 is fixedly installed to the upper right side of the support rod 201. A slider 204 is fixedly connected to the lower side of the support rod 201, and a slider 205 is fixedly connected to the lower end of the slider 204. A motor 206 is fixedly installed to the outer side of the slider 205. A rotating shaft 207 is connected to the front end of the motor 206, and a moving wheel 208 is fixedly connected to the front end of the rotating shaft 207. A connecting shaft 209 is fixedly connected to the outer side of the moving wheel 208, and the moving wheel 208 is located on the slider 2. Inside 205, the connecting shaft 209 passes through the second slider 205 and is fixedly connected to the moving wheel 208. By setting the connecting shaft 209 to pass through the second slider 205 and fix it to the moving wheel 208, the moving wheel 208 rotates inside the second slider 205, thus supporting the whole device. There are two moving wheels 208, which are fixedly connected by the connecting shaft 209. By setting the moving wheels 208 and the motor 206, the raw materials can be quickly and conveniently transferred between different enzymatic hydrolysis tanks, saving manpower, improving enzymatic hydrolysis efficiency, and improving the convenience of using the device.
[0028] Reference Figure 1-4 As shown, the lifting mechanism 3 includes a motor housing 301. A roller 302 is fixedly connected to the middle of the outer end of the motor housing 301. A connecting rope 303 is wound around the outer end of the roller 302. A loading box 304 is fixedly connected to the lower end of the connecting rope 303. A mesh 305 is provided in the middle of the lower side of the outer end of the loading box 304. The loading box 304 is adapted to the size of the first reaction tank 105 and the second reaction tank 106. The motor housing 301 is fixedly installed at the front end of the second crossbar 203 and the connection method is bolt connection. By setting the motor housing 301 to be fixedly installed at the front end of the second crossbar 203 and the connection method is bolt connection, the motor housing 301 is easy to install and disassemble, and the parts are easy to replace, which improves the convenience of the device during use. By setting the motor housing 301 and the roller 302 to control the length of the connecting rope 303 to control the lifting of the loading box 304, the device can quickly transfer raw materials in different enzymatic hydrolysis tanks, which improves the convenience of the device during use.
[0029] Reference Figure 1-2As shown, the reaction mechanism 1 includes a reaction chamber 101. Support legs 102 are fixedly installed at the four corners of the lower end of the reaction chamber 101. A sliding groove 103 is opened on the inner side of the reaction chamber 101. A guide rail 104 is opened on the lower inner side of the sliding groove 103. A first reaction tank 105 is provided on the upper right side of the reaction chamber 101, and a second reaction tank 106 is provided on the upper left side of the reaction chamber 101. By setting the first reaction tank 105 and the second reaction tank 106, the device can be equipped with multiple enzymatic reaction tanks. A multi-stage biological enzymatic hydrolysis method is adopted to replace the single enzymatic hydrolysis method, which improves the juice yield of raw materials and the clarification effect of beverage, improves flavor, and reduces production costs.
[0030] Reference Figure 2-3 As shown, slider 1 204 is movably installed at the inner end of the slide groove 103, and slider 2 205 is movably installed at the inner end of the guide rail 104. By setting slider 1 204 and slider 2 205 to limit the support rod 201, the device is more stable when transferring raw materials, thus improving the stability of the device during use.
[0031] Specific implementation process: First, assemble the device. After assembly, it can be used. Before use, lotus root is pre-treated by washing, drying, freezing, and then crushing. Lotus seed hearts are dried and crushed after harvesting to increase the contact area with solvent and facilitate the dissolution of active substances. Before use, the controller is used to set a fixed moving route and adjust the length of the connecting rope 303 to form a memory, reducing the number of operation steps for the operator. After completion, the raw materials are poured into the loading box 304. By adjusting the position and controlling the roller 302 of the motor box 301 to extend the connecting rope 303 when unwinding, the loading box 304 is placed into the first reaction tank 105 for the first enzymatic hydrolysis. The loading box 304 is lifted to drain using the above method. After completion, the motor 206 drives the rotating shaft 207 to rotate the moving wheel 208, causing the slider 204 and slider 205 to move. When they reach the predetermined position, the next enzymatic hydrolysis is performed using the above method. In this way, the automatic transfer of raw materials and multi-stage enzymatic hydrolysis are completed.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A bio-enzymatic pectin removal device, characterized in that: It includes a reaction mechanism (1), a support mechanism (2) is movably installed on the inner side of the reaction mechanism (1), and a lifting mechanism (3) is fixedly installed on the upper middle part of the support mechanism (2). The support mechanism (2) includes a support rod (201), a crossbar (202) is fixedly connected to the upper left side of the support rod (201), a crossbar (203) is fixedly installed to the upper right side of the support rod (201), a slider (204) is fixedly connected to the lower side of the support rod (201), a slider (205) is fixedly connected to the lower end of the slider (204), a motor (206) is fixedly installed to the outer side of the slider (205), a rotating shaft (207) is connected to the front end of the motor (206), a moving wheel (208) is fixedly connected to the front end of the rotating shaft (207), and a connecting shaft (209) is fixedly connected to the outer side of the moving wheel (208).
2. The bio-enzymatic pectin removal device according to claim 1, characterized in that: The lifting mechanism (3) includes a motor housing (301), a roller (302) is fixedly connected to the middle of the outer end of the motor housing (301), a connecting rope (303) is wound around the outer end of the roller (302), a loading box (304) is fixedly connected to the lower end of the connecting rope (303), and a mesh (305) is provided at the middle of the lower side of the outer end of the loading box (304).
3. The bio-enzymatic pectin removal device according to claim 2, characterized in that: The reaction mechanism (1) includes a reaction chamber (101), with support legs (102) fixedly installed at the four corners of the lower end of the reaction chamber (101). A sliding groove (103) is provided on the inner side of the reaction chamber (101), and a guide rail (104) is provided on the lower side of the inner end of the sliding groove (103). A first reaction groove (105) is provided on the right side of the upper end of the reaction chamber (101), and a second reaction groove (106) is provided on the left side of the upper end of the reaction chamber (101).
4. The bio-enzymatic pectin removal device according to claim 3, characterized in that: The first slider (204) is movably installed at the inner end of the slide groove (103), and the second slider (205) is movably installed at the inner end of the guide rail (104).
5. The bio-enzymatic pectin removal device according to claim 2, characterized in that: The motor box (301) is fixedly installed at the front end of the crossbar two (203) and is connected by bolts.
6. The bio-enzymatic pectin removal device according to claim 3, characterized in that: The loading box (304) is adapted to the size of the first reaction tank (105) and the second reaction tank (106).
7. The bio-enzymatic pectin removal device according to claim 1, characterized in that: The number of the movable wheels (208) is two, and the two movable wheels (208) are fixedly connected by a connecting shaft (209).
8. The bio-enzymatic pectin removal device according to claim 1, characterized in that: The movable wheel (208) is located inside the second slider (205), and the connecting shaft (209) passes through the second slider (205) and is fixedly connected to the movable wheel (208).