A high-efficiency processing water-based ink production stirring mixing device

Abstract

The utility model provides a kind of water-based ink production stirring mixing equipment of high efficiency processing, it is related to ink production stirring technical field, including support, stirring barrel is installed on the support, vertical fixed mounting is installed in the one side of support, mounting box is provided on the stand, rotation is provided with the shaft on the mounting box, driving mechanism is provided in the mounting box, the driving mechanism is connected with the shaft and drives the rotation of the shaft, the shaft rotation is installed in the mounting box, the shaft is provided with scrape and stir component, the scrape and stir component is arranged in the stirring barrel.The utility model is scraped by stirring paddle and bottom scraper collaborative work, while stirring ink, the material deposited in the bottom of barrel is scraped, prevent the material of barrel bottom from long-term accumulation and affect mixing uniformity.Ladder type arrangement's side wall scraper covers the full height of barrel wall, effectively removes the ink attached on barrel wall, avoid material waste, prevent ink residue and lead to equipment corrosion.

Description

Technical Field

[0001] This utility model mainly relates to the field of ink production and mixing technology, specifically to a high-efficiency water-based ink production and mixing equipment. Background Technology

[0002] In thermal power plants, auxiliary steam systems are needed for steam blowing, denitrification, liquid ammonia heating, heating, and domestic steam use.

[0003] Currently, displacement compensation is generally used to solve the above problems for thermal storage devices. For example, patent CN03236199.8 provides a direct-buried vacuum insulated steam pipeline compensation joint, which is composed of a steam transmission pipe, an outer casing, a vacuum layer, a heat insulation layer, and a guide bracket. It uses a corrugated compensation pipe to compensate for the axial deformation of the steam transmission pipe length. For example, CN205859516U provides a sliding bracket structure for the auxiliary steam header of a thermal power plant, which compensates for the circumferential expansion of the pipeline. However, displacement compensation can only delay the deformation time. The steam header will still expand and deform under high temperature and high pressure, resulting in a short service life.

[0004] If the authorization notice number is Utility Model Content

[0005] 1. The technical problem to be solved by the utility model:

[0006] This invention provides a high-efficiency water-based ink production mixing and stirring device to solve the technical problems existing in the background art.

[0007] 2. Technical Solution:

[0008] To achieve the above objectives, the technical solution provided by this utility model is as follows: a high-efficiency water-based ink production mixing and stirring device, comprising a support frame, a stirring tank mounted on the support frame, a column vertically fixedly mounted on one side of the support frame, a mounting box mounted on the column, a rotating shaft rotatably mounted on the mounting box, a driving mechanism mounted inside the mounting box, the driving mechanism being connected to the rotating shaft and driving the rotating shaft to rotate, the rotating shaft being rotatably mounted inside the mounting box, and a scraping assembly mounted on the rotating shaft, the scraping assembly being disposed inside the stirring tank, which is used to stir the ink and scrape off the ink adhering to the bottom and wall of the tank.

[0009] Preferably, the scraping assembly includes a sleeve fixed to the lower end of the rotating shaft, a plurality of stirring blades are evenly arranged on the sleeve, and a bottom scraper is provided at the lower end of the stirring blades, the bottom scraper having a triangular cross-section.

[0010] Preferably, an installation strip is vertically fixed at the end of the stirring paddle away from the sleeve, and a side wall scraper is installed on the side of the installation strip near the barrel wall. Several side wall scrapers are arranged in a stepped structure, and their installation height increases gradually from low to high. Several side wall scrapers cover the barrel wall.

[0011] Preferably, the upper ends of the mounting strips are all fixed to the lower ends of the mounting rings, and the rotating shaft is connected to the mounting rings by a number of connecting ribs. The rotating shaft is also provided with reinforcing rods, which are connected to the middle section of the mounting strips.

[0012] Preferably, the drive mechanism includes a geared motor disposed in the mounting box, a first synchronous pulley is disposed on the output end of the geared motor, a second synchronous pulley is fixedly mounted on the upper end of the rotating shaft, and the first synchronous pulley and the second synchronous pulley are connected by a synchronous belt.

[0013] 3. Beneficial effects:

[0014] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0015] This invention utilizes a stirring paddle and a bottom scraper working in tandem to scrape away material deposited at the bottom of the container while simultaneously stirring the ink, preventing long-term accumulation of material from affecting the mixing uniformity. The stepped side wall scrapers cover the entire height of the container wall, effectively removing ink adhering to the wall, avoiding material waste, and preventing ink residue from corroding the equipment.

[0016] The mounting ring, connecting ribs, and reinforcing rods of this invention form a robust support structure, enhancing the strength of the scraping assembly, ensuring the stability of the equipment during operation, and extending its service life. The synchronous belt drive system transmits power smoothly, reducing noise and vibration during equipment operation and meeting the clean environment requirements of ink production.

[0017] This invention integrates mixing and scraping functions, significantly improving ink mixing efficiency compared to traditional single-mixing equipment and preventing quality problems caused by insufficient mixing. The bottom and side wall scraper design effectively removes residual ink from the bottom and walls of the container, reducing material waste and lowering the difficulty and frequency of subsequent equipment cleaning. The robust structural design allows the equipment to withstand high-speed operation, reducing malfunctions caused by loose or deformed parts and lowering maintenance costs. The synchronous belt drive features low energy consumption and no gear meshing wear, making it more energy-efficient and easier to maintain. The scrapers are made of ink-corrosion-resistant materials, perfectly suited to the characteristics of water-based inks, preventing metal parts from rusting and avoiding ink drying and clumping due to localized retention, thus ensuring production quality. Attached Figure Description

[0018] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle;

[0020] Figure 3 This is a schematic diagram of the drive mechanism structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the scraping and stirring component structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the scraping and stirring component structure from another angle.

[0023] Figure label:

[0024] 1. Support frame; 2. Mixing tank; 3. Column; 4. Mounting box; 5. Drive mechanism; 51. Gear motor; 52. Synchronous pulley one; 53. Synchronous pulley two; 54. Synchronous belt; 6. Rotary shaft; 7. Scraping assembly; 71. Sleeve; 72. Agitator; 73. Bottom scraper; 74. Mounting strip; 75. Side wall scraper; 76. Mounting ring; 77. Connecting rib; 78. Reinforcing rod. Detailed Implementation

[0025] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," and "equipped with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Example

[0030] See attached document Figures 1-5 A high-efficiency water-based ink production mixing and stirring device includes a support 1, a mixing tank 2 mounted on the support 1, a column 3 vertically fixed on one side of the support 1, a mounting box 4 on the column 3, a rotating shaft 6 rotatably mounted on the mounting box 4, a drive mechanism 5 inside the mounting box 4, the drive mechanism 5 being connected to the rotating shaft 6 and driving the rotating shaft 6 to rotate, the rotating shaft 6 being rotatably mounted inside the mounting box 4, and a scraping assembly 7 mounted on the rotating shaft 6, the scraping assembly 7 being located inside the mixing tank 2, which is used to stir the ink and scrape off the ink adhering to the bottom and walls of the tank.

[0031] The scraping assembly 7 includes a sleeve 71 fixed to the lower end of the rotating shaft 6. Several stirring paddles 72 are evenly arranged on the sleeve 71. A bottom scraper 73 is provided at the lower end of the stirring paddles 72. The bottom scraper 73 has a triangular cross section.

[0032] An installation strip 74 is vertically fixed at the end of the agitator 72 away from the sleeve 71. A side wall scraper 75 is installed on the side of the installation strip 74 near the barrel wall. Several side wall scrapers 75 are arranged in a stepped structure, and their installation height increases gradually from low to high. Several side wall scrapers 75 cover the barrel wall.

[0033] The upper ends of the mounting strips 74 are all fixed to the lower ends of the mounting rings 76. The rotating shaft 6 is connected to the mounting rings 76 by several connecting ribs 77. The rotating shaft 6 is also provided with reinforcing rods 78, which are connected to the middle section of the mounting strips 74.

[0034] The drive mechanism 5 includes a geared motor 51 installed in the mounting box 4. A first synchronous pulley 52 is installed on the output end of the geared motor 51. A second synchronous pulley 53 is fixedly installed on the upper end of the rotating shaft 6. The first synchronous pulley 52 and the second synchronous pulley 53 are connected by a synchronous belt 54.

[0035] Working principle:

[0036] After the equipment is powered on, the geared motor 51 inside the mounting box 4 starts to run, and its output shaft rotates at a set speed. The first synchronous pulley 52 at the output end of the geared motor 51 rotates with the shaft, and forms a transmission connection with the second synchronous pulley 53 at the upper end of the rotating shaft 6 through the closed synchronous belt 54. The toothed structure of the synchronous belt 54 ensures that the power transmission is slip-free and precisely drives the rotating shaft to rotate.

[0037] The rotating shaft 6 is mounted in the mounting box via bearings and rotates around the axis at a constant angular velocity under the drive of the synchronous belt 54, providing rotational power for the scraping assembly 7.

[0038] The triangular bottom scraper 73, fixed to the lower end of the agitator 72, rotates with the agitator 72 and is in close contact with the inner wall of the bottom of the container. When the bottom scraper 73 passes over the bottom of the container, it scrapes the deposited ink from the bottom of the container, preventing the material from forming a solidified layer due to gravity.

[0039] The stirring paddle 72 is radially distributed around the sleeve 71. When it rotates, it generates a radial liquid flow, which forces the ink scraped from the bottom of the barrel to mix with the ink in the middle, breaking up the material agglomeration.

[0040] The side wall scrapers 75 on the mounting strip 74 are arranged in a gradient of height, with the lowest side wall scraper 75 close to the bottom of the barrel and the highest side wall scraper 75 close to the mouth of the barrel. When the rotating shaft 6 rotates, each side wall scraper 75 sweeps across different heights of the barrel wall in sequence, scraping off the attached ink film layer by layer, ensuring that there is no material residue on the entire barrel wall.

[0041] When the agitator 72 rotates, it generates a circumferential liquid flow, which pushes the ink up along the barrel wall. The scraping action of the side wall scrapes off the ink that adheres during the ascent, allowing the material to return to the mixing area, forming a cycle of "stirring-rising-scraping-falling", which enhances the mixing efficiency.

[0042] The upper end of the mounting strip 74 is fixed by the mounting ring 76, and several connecting ribs 77 rigidly connect the mounting ring to the rotating shaft 6, forming a ring support structure to prevent radial displacement of the scraping assembly 7 during rotation. One end of the reinforcing rod 78 is connected to the rotating shaft 6, and the other end supports the middle section of the mounting strip 74. The stabilizing structure counteracts the centrifugal force when the stirring paddle 72 rotates, preventing the mounting strip 74 from bending under stress and causing the gap between the side wall scraper 75 and the barrel wall to increase, thus ensuring the scraping effect.

[0043] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A high-efficiency water-based ink production mixing and stirring device, characterized in that: Includes a bracket (1), on which a mixing tank (2) is mounted. A column (3) is vertically fixed on one side of the bracket (1). A mounting box (4) is provided on the column (3). A rotating shaft (6) is rotatably mounted on the mounting box (4). A driving mechanism (5) is provided inside the mounting box (4). The driving mechanism (5) is connected to the rotating shaft (6) and drives the rotating shaft (6) to rotate. The rotating shaft (6) is rotatably mounted inside the mounting box (4). A scraping assembly (7) is provided on the rotating shaft (6). The scraping assembly (7) is located inside the mixing tank (2) and is used to stir the ink and scrape off the ink adhering to the bottom and wall of the tank.

2. The high-efficiency water-based ink production mixing and stirring equipment according to claim 1, characterized in that: The scraping assembly (7) includes a sleeve (71) fixed at the lower end of the rotating shaft (6). Several stirring paddles (72) are evenly arranged on the sleeve (71). A bottom scraper (73) is provided at the lower end of the stirring paddles (72). The cross section of the bottom scraper (73) is triangular.

3. The high-efficiency water-based ink production mixing and stirring equipment according to claim 2, characterized in that: An installation strip (74) is vertically fixed at one end of the stirring paddle (72) away from the sleeve (71). A side wall scraper (75) is installed on the side of the installation strip (74) close to the barrel wall. Several side wall scrapers (75) are arranged in a stepped structure, and their installation height increases gradually from low to high. Several side wall scrapers (75) cover the barrel wall.

4. The high-efficiency water-based ink production mixing and stirring equipment according to claim 3, characterized in that: The upper end of each mounting strip (74) is fixed to the lower end of the mounting ring (76). The rotating shaft (6) is connected to the mounting ring (76) by several connecting ribs (77). A reinforcing rod (78) is also provided on the rotating shaft (6), and the reinforcing rod (78) is connected to the middle section of the mounting strip (74).

5. The high-efficiency water-based ink production mixing and stirring equipment according to claim 1, characterized in that: The drive mechanism (5) includes a geared motor (51) installed in the mounting box (4). A first synchronous pulley (52) is provided on the output end of the geared motor (51). A second synchronous pulley (53) is fixedly installed on the upper end of the rotating shaft (6). The first synchronous pulley (52) and the second synchronous pulley (53) are connected by a synchronous belt (54).

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