Cream emulsification stirring tank

Abstract

The utility model discloses a face cream emulsification stirring tank, including stirring tank body, the tank body is equipped with inlet valve, openable turnover board and the blanking valve, is equipped with fixed support peripherally, is equipped with spraying cleaning device and heating cavity in the inner wall, is equipped with stirring structure in the inside. Stirring structure installs stirring motor through damping support, and motor drive rotating shaft and main and vice stirring blade realize efficient stirring, spraying cleaning device is composed of annular pipeline, high pressure spray head etc, can realize overall cleaning, heating cavity adopts nickel chromium alloy heating wire cooperation heat conduction layer and heat -preserving cotton accurate temperature control, in addition, the turnover board is equipped with magnetic sealing strip and enhances the sealing, and the blanking valve export is equipped with rotatable flow guide pipe and facilitates the discharge, and the tank body side wall is equipped with liquid level meter and monitors the liquid level in real time. This stirring tank effectively solves the uneven stirring of the existing equipment, the inconvenient cleaning and maintenance, the inaccurate temperature control and other problems, improves the face cream emulsification quality and production efficiency, and has strong practicality.

Description

Technical Field

[0001] This utility model relates to the technical field of face cream production equipment, specifically a face cream emulsifying and mixing tank. Background Technology

[0002] In the production process of face cream, emulsification and stirring are key steps, and the stirring effect directly affects the quality and stability of the face cream.

[0003] Existing cream emulsification mixing tanks typically use a single agitator, which can only agitate a localized area and cannot achieve comprehensive, multi-angle mixing. This results in insufficient mixing of the cream's components, affecting product quality and stability. The existing tank cleaning devices are simple in structure and cannot thoroughly and efficiently clean the inside of the tank. Residual cream components inside the tank can affect the quality of subsequent batches, and the cleaning operation is complex, labor-intensive, and time-consuming. Traditional mixing tanks have structural design flaws, such as unreasonable inlet and outlet designs, which hinder raw material addition and product discharge. They also lack effective vibration damping and sealing measures, resulting in significant vibration and poor sealing during operation, affecting equipment stability and service life.

[0004] Therefore, it is necessary to design a cream emulsifying mixing jar to solve the problems mentioned above. Summary of the Invention

[0005] The purpose of this invention is to provide a face cream emulsifying mixing container to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A face cream emulsifying mixing tank includes a mixing tank body, a fixed support fixedly installed around the outer perimeter of the mixing tank body, a feed valve located at the center of the top of the mixing tank body, openable flip-up plates located on the left and right sides of the top of the mixing tank body, a mixing structure located at the center of the interior of the mixing tank body, multiple sets of spray cleaning devices arranged around the inner wall of the mixing tank body, a heating chamber also provided in the inner layer of the inner wall of the mixing tank body, and a discharge valve located at the center of the bottom of the mixing tank body.

[0008] The stirring structure includes a stirring motor fixedly mounted on the top of the stirring tank via a shock-absorbing bracket. A rotating shaft is fixedly connected to the bottom output end of the stirring motor, and a plurality of stirring blades are arranged around the outer periphery of the rotating shaft from top to bottom.

[0009] The spray cleaning device includes multiple sets of annular pipes arranged around the inner wall of the mixing tank. Several high-pressure nozzles are evenly distributed on the multiple sets of annular pipes, and the high-pressure nozzles face the inner wall of the mixing tank. The multiple sets of annular pipes are also connected to an internal main conveying pipe. The other side of the internal main conveying pipe is fixedly connected to an external conveying pipe through an input connection interface located on the outside of the mixing tank. A conveying pump body is also fixedly connected to the side of the external conveying pipe away from the input connection interface. The conveying pump body is mounted on one side of the mixing tank through a side mounting bracket located at its bottom.

[0010] As a preferred embodiment of this utility model, the flip plate is connected to the top of the mixing tank via a damping shaft. When the flip plate is opened, the maximum angle between it and the top plane of the mixing tank is 120°. Furthermore, the flip plate is equipped with a magnetic sealing strip to enhance the sealing effect.

[0011] As a preferred embodiment of this utility model, the stirring motor and the rotating shaft are connected by a coupling. The coupling is an elastic coupling, which can compensate for the relative displacement of the two shafts, reduce the transmission of vibration and impact, and a protective cover is provided on the outside of the coupling.

[0012] As a preferred embodiment of this utility model, the stirring blades include a main stirring blade and an auxiliary stirring blade. The main stirring blade is an inclined blade with an angle of 45° to the rotating shaft. The auxiliary stirring blade is a serrated blade installed between the main stirring blades. Both the main and auxiliary stirring blades are fixed to the rotating shaft by welding.

[0013] As a preferred embodiment of this utility model, the annular pipes are connected by tee fittings to form a ring loop, and the annular pipes are fixed to the inner wall of the mixing tank by clamps with a clamp spacing of 300mm; the internal main conveying pipe is welded to the annular pipes, and the internal main conveying pipe is equipped with a shut-off valve on the outside of the mixing tank to control the water flow; the conveying pump body is connected to the external conveying pipe by a flange, and the motor of the conveying pump body is a variable frequency motor, which can adjust the speed according to the cleaning requirements.

[0014] As a preferred embodiment of this utility model, the heating wires in the heating cavity are made of nickel-chromium alloy and are connected by high-temperature resistant insulating wires. The outside of the heating cavity is wrapped with heat-insulating cotton with a thickness of 50mm. A heat-conducting layer is provided between the heating cavity and the inner wall of the stirring tank. The heat-conducting layer is made of aluminum foil with a thickness of 0.5mm, which can improve heating efficiency and temperature uniformity.

[0015] As a preferred embodiment of this utility model, a level gauge is provided on the outer wall of the mixing tank. The level gauge is connected to the inside of the mixing tank through a connecting pipe and is used to display the liquid level of the cream in the tank in real time. A sealing gasket is provided at the connection between the level gauge and the mixing tank.

[0016] As a preferred embodiment of this utility model, a rotatable guide tube is provided at the outlet of the discharge valve. The guide tube is connected to the discharge valve by a thread, and the guide tube can rotate 360° to facilitate the flow of face cream into different collection containers.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] In this utility model, a cream emulsifying mixing tank is designed to achieve the following effects: 1. It is equipped with a main mixing blade and a secondary mixing blade. The main mixing blade is designed with an inclination, and the secondary mixing blade is serrated. The two work together to achieve multi-angle mixing and form convection, so that the ingredients of the cream are fully mixed, improving the mixing uniformity and emulsification efficiency, and ensuring product quality and stability; 2. The spray cleaning device composed of a ring pipe and a high-pressure nozzle is connected into a ring circuit through a three-way fitting, which can perform comprehensive and efficient cleaning of the inside of the tank. The shut-off valve and variable frequency pump body allow for flexible control of water flow, ensuring cleaning effectiveness and preventing residual components from affecting the quality of subsequent products. Operation is simple, saving manpower and time. The heating chamber uses nickel-chromium alloy heating wire connected by high-temperature resistant insulated wire, wrapped with heat-insulating cotton on the outside, and equipped with an aluminum foil heat-conducting layer inside. This ensures uniform heating and precise temperature control, meeting the strict temperature requirements for cream emulsification and improving emulsification effect and product quality. The tilting plate is connected by a damping shaft and equipped with a magnetic sealing strip, facilitating opening and providing a good seal. The stirring motor and rotating shaft are connected by a flexible coupling and equipped with a protective cover to reduce vibration and impact transmission. The level gauge displays the liquid level in real time. The discharge valve outlet has a rotatable guide pipe for convenient discharge. The fixed bracket, feed valve, and other structural designs are reasonable, enhancing equipment stability and practicality, and extending service life. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0021] Figure 3 This is a partial internal structural diagram of the mixing tank of this utility model;

[0022] Figure 4 This is a three-dimensional structural diagram of the stirring structure of this utility model.

[0023] In the diagram: 1. Mixing tank; 2. Fixed bracket; 3. Feed valve; 4. Tilting plate; 5. Mixing structure; 51. Mixing motor; 52. Rotating shaft; 53. Mixing blades; 6. Spray cleaning device; 61. Annular pipe; 62. High-pressure nozzle; 63. Internal main conveying pipe; 64. Input connection interface; 65. External conveying pipe; 66. Conveying pump body; 67. Side mounting bracket; 7. Heating chamber; 8. Discharge valve; 9. Shock-absorbing bracket. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are provided. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0026] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0028] For examples, please refer to Figure 1-4 This utility model provides a technical solution:

[0029] A face cream emulsifying mixing tank includes a mixing tank body 1, a fixed support 2 surrounding the mixing tank body 1, a feed valve 3 located at the top center of the mixing tank body 1, openable tilting plates 4 located on the left and right sides of the top of the mixing tank body 1, a mixing structure 5 located at the center of the interior of the mixing tank body 1, multiple sets of spray cleaning devices 6 surrounding the inner wall of the mixing tank body 1, a heating chamber 7 located on the inner layer of the inner wall of the mixing tank body 1, and a discharge valve 8 located at the bottom center of the mixing tank body 1. The mixing tank is placed in a suitable production area and securely supported by the fixed support 2. Raw materials are fed into the tank through the feed valve 3, and after production, the face cream is discharged through the discharge valve 8. The fixed support 2 ensures stable operation of the mixing tank; the feed valve 3 and discharge valve 8 facilitate the addition of raw materials and the discharge of finished products; the tilting plates 4 are connected by a damping shaft and equipped with a magnetic sealing strip, with an opening angle of up to 120°, facilitating internal inspection and maintenance of the equipment, while also enhancing sealing to prevent material leakage or the entry of external impurities during production.

[0030] Specifically, the stirring structure 5 includes a stirring motor 51 fixedly mounted on the top of the stirring tank 1 via a shock-absorbing bracket 9. A rotating shaft 52 is fixedly connected to the bottom output end of the stirring motor 51. The stirring motor 51 and the rotating shaft 52 are connected by a coupling. The coupling is an elastic coupling, which can compensate for the relative displacement of the two shafts, reduce the transmission of vibration and impact, and a protective cover is provided on the outside of the coupling. Several stirring blades 53 are arranged around the rotating shaft 52 from top to bottom. The stirring blades 53 include main stirring blades and auxiliary stirring blades. The main stirring blades are inclined blades with an angle of 45 degrees to the rotating shaft 52. °, the auxiliary stirring blades are serrated blades installed between the main stirring blades, and both the main and auxiliary stirring blades are fixed to the rotating shaft 52 by welding; when the stirring motor 51 is started, the motor drives the rotating shaft 52 to rotate through the flexible coupling, which in turn causes the main and auxiliary stirring blades 53 to rotate, stirring and emulsifying the cream in the container; the flexible coupling compensates for the relative displacement of the two shafts, reducing vibration and impact, and the protective cover ensures safety; the main stirring blades are tilted at 45° and the auxiliary stirring blades are serrated and work together to achieve multi-angle and all-round stirring, so that the ingredients of the cream are fully mixed, significantly improving emulsification efficiency and product quality stability.

[0031] Specifically, the spray cleaning device 6 includes multiple sets of annular pipes 61 arranged around the inner wall of the mixing tank 1. Several high-pressure nozzles 62 are evenly distributed on each annular pipe 61, with the nozzles 62 facing the inner wall of the mixing tank 1. An internal main conveying pipe 63 is also connected to each annular pipe 61. An external conveying pipe 65 is fixedly connected to the other side of the internal main conveying pipe 63 via an input connection interface 64 located on the outside of the mixing tank 1. A conveying pump body 66 is fixedly connected to the side of the external conveying pipe 65 away from the input connection interface 64. The conveying pump body 66 is mounted on one side of the mixing tank 1 via a side mounting bracket 67 located at its bottom. The annular pipes 61 are connected by tee fittings to form a loop, and the annular pipes 61 are fixed to the inner wall of the mixing tank 1 by clamps with a clamp spacing of 300mm. The internal main conveying pipe 65... The internal main conveying pipe 63 is welded to the annular pipe 61. A shut-off valve is installed on the outside of the mixing tank 1 to control the water flow. The conveying pump body 66 is connected to the external conveying pipe 65 via a flange. The motor of the conveying pump body 66 is a variable frequency motor, which can adjust the speed according to the cleaning requirements. After production, the conveying pump body 66 is turned on, and the cleaning liquid is sent into the internal main conveying pipe 63 through the external conveying pipe 65 and the input connection interface 64. After passing through the annular pipe 61, the cleaning liquid is sprayed onto the inner wall of the mixing tank 1 by the high-pressure nozzle 62. After cleaning, the shut-off valve is closed to stop the liquid supply. The annular pipe 61 forms a ring loop through the tee fittings. The clamps are fixed at a spacing of 300mm to ensure uniform distribution. The high-pressure nozzle 62 sprays the cleaning liquid in all directions. The conveying pump body 66 driven by the variable frequency motor can adjust the flow rate as needed to achieve efficient and comprehensive cleaning, avoid residual materials from affecting subsequent production, and is easy to operate.

[0032] Specifically, the tilting plate 4 is connected to the top of the mixing tank 1 via a damping shaft. When the tilting plate 4 is opened, the maximum angle between it and the top plane of the mixing tank 1 is 120°. The interior of the mixing tank 1 can be opened for auxiliary cleaning. The tilting plate 4 is also equipped with a magnetic sealing strip to enhance the sealing effect.

[0033] Specifically, the heating wires inside the heating chamber 7 are made of nickel-chromium alloy and are connected by high-temperature resistant insulated wires. The outside of the heating chamber 7 is wrapped with heat-insulating cotton with a thickness of 50mm. A heat-conducting layer is provided between the heating chamber 7 and the inner wall of the mixing tank 1. The heat-conducting layer is made of aluminum foil with a thickness of 0.5mm, which can improve heating efficiency and temperature uniformity. During the cream emulsification process, the nickel-chromium alloy heating wires inside the heating chamber 7 are energized and generate heat. The high-temperature resistant insulated wires ensure circuit stability. The heat is transferred to the mixing tank 1 through the aluminum foil heat-conducting layer. The heat-insulating cotton reduces heat loss. The temperature control system adjusts the working state of the heating wires according to the needs. The nickel-chromium alloy heating wires, together with the heat-conducting layer, achieve efficient and uniform heating. The heat-insulating cotton maintains temperature stability and precisely controls the emulsification temperature, meeting the requirements of the cream production process and improving the emulsification effect and product quality.

[0034] Specifically, a level gauge is installed on the outer wall of the mixing tank 1. The level gauge is connected to the inside of the mixing tank 1 through a connecting pipe to display the real-time level of the cream inside the tank. A sealing gasket is installed at the connection between the level gauge and the mixing tank 1. During the cream production process, the level gauge senses the level of the cream inside the mixing tank 1 in real time through the connecting pipe and displays it intuitively. The sealing gasket ensures the airtight connection between the connecting pipe and the mixing tank 1 to prevent material leakage or external interference. Operators can monitor the liquid level inside the tank in real time, which facilitates the control of the production process and the amount of material added.

[0035] Specifically, a rotatable guide tube is provided at the outlet of the discharge valve 8. The guide tube is connected to the discharge valve 8 by a thread and can rotate 360° to facilitate the flow of face cream into different collection containers. When discharging face cream, the guide tube at the outlet of the discharge valve 8 is rotated to a suitable angle according to the position of the collection container, and the discharge valve 8 is opened. The face cream flows into the container through the guide tube. The 360° rotation design of the guide tube makes the discharge operation flexible and convenient, and can be adapted to collection containers of different positions and sizes, improving production convenience and efficiency.

[0036] The working process of this utility model is as follows: When using the face cream emulsifying mixing tank, firstly, the face cream emulsifying mixing tank is placed securely on the production site using the fixed bracket 2. The magnetic sealing strip ensures the sealing of the flip plate 4, and the discharge valve 8 is closed. The raw material is put into the mixing tank 1 through the feed valve 3. At this time, the liquid level gauge monitors the material height in the tank in real time. Then, the stirring motor 51 is started, and the rotating shaft 52 is driven to rotate through the flexible coupling, so that the main and auxiliary stirring blades 53 rotate to stir and emulsify the face cream in the tank. At the same time, the nickel-chromium alloy heating wire in the heating chamber 7 is energized. With the synergistic effect of the high-temperature resistant insulating wire, the aluminum metal foil heat-conducting layer, and the heat insulation cotton, the emulsification temperature is precisely controlled. After emulsification is completed, according to the position of the collection container, the guide pipe at the outlet of the discharge valve 8 is rotated to a suitable angle, and the discharge valve 8 is opened. The face cream flows into the container through the guide pipe.

[0037] After production is completed, the feed valve 3 is closed and the conveying pump body 66 is turned on. The cleaning fluid enters the internal main conveying pipe 63 through the external conveying pipe 65 and the input connection interface 64 in sequence, and then is sprayed onto the inner wall of the mixing tank 1 through the high-pressure nozzle 62 on the annular pipe 61 for cleaning. After cleaning is completed, the shut-off valve and the conveying pump body 66 are closed.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A face cream emulsifying mixing container, comprising a mixing container body (1), characterized in that: The mixing tank (1) is surrounded by a fixed bracket (2). A feed valve (3) is provided at the top center of the mixing tank (1). Openable flip plates (4) are provided on the left and right sides of the top of the mixing tank (1). A mixing structure (5) is provided at the center of the interior of the mixing tank (1). Multiple sets of spray cleaning devices (6) are provided around the inner wall of the mixing tank (1). A heating chamber (7) is also provided on the inner layer of the inner wall of the mixing tank (1). A discharge valve (8) is provided at the center of the bottom of the mixing tank (1). The stirring structure (5) includes a stirring motor (51) fixedly installed on the top of the stirring tank (1) by a shock-absorbing bracket (9). The bottom output end of the stirring motor (51) is fixedly connected to a rotating shaft (52). A number of stirring blades (53) are arranged around the rotating shaft (52) from top to bottom. The spray cleaning device (6) includes multiple sets of annular pipes (61) arranged around the inner wall of the mixing tank (1). Several high-pressure nozzles (62) are evenly distributed on the multiple sets of annular pipes (61). The high-pressure nozzles (62) face the inner wall of the mixing tank (1). The multiple sets of annular pipes (61) are also connected to an internal main conveying pipe (63). The other side of the internal main conveying pipe (63) is fixedly connected to an external conveying pipe (65) through an input connection interface (64) located on the outside of the mixing tank (1). The side of the external conveying pipe (65) away from the input connection interface (64) is also fixedly connected to a conveying pump body (66). The conveying pump body (66) is set on one side of the mixing tank (1) through a side mounting bracket (67) located at its bottom.

2. The cream emulsifying mixing container according to claim 1, characterized in that... The flip plate (4) is connected to the top of the mixing tank (1) via a damping shaft. After the flip plate (4) is opened, the maximum angle between it and the top plane of the mixing tank (1) is 120°. The flip plate (4) is equipped with a magnetic sealing strip, which can enhance the sealing effect.

3. A face cream emulsifying mixing container according to claim 1, characterized in that... The stirring motor (51) and the rotating shaft (52) are connected by a coupling. The coupling is an elastic coupling, which can compensate for the relative displacement of the two shafts, reduce the transmission of vibration and impact, and the coupling is provided with a protective cover on the outside.

4. A face cream emulsifying mixing container according to claim 1, characterized in that... The stirring blade (53) includes a main stirring blade and a secondary stirring blade. The main stirring blade is an inclined blade with an angle of 45° with the rotating shaft (52). The secondary stirring blade is a serrated blade installed between the main stirring blades. Both the main and secondary stirring blades are fixed to the rotating shaft (52) by welding.

5. A face cream emulsifying mixing container according to claim 1, characterized in that... The annular pipes (61) are connected by tee fittings to form a loop, and the annular pipes (61) are fixed to the inner wall of the mixing tank (1) by clamps with a clamp spacing of 300mm; the internal main conveying pipe (63) is connected to the annular pipes (61) by welding, and the internal main conveying pipe (63) is provided with a shut-off valve on the outside of the mixing tank (1) to control the water flow; the conveying pump body (66) is connected to the external conveying pipe (65) by flanges, and the motor of the conveying pump body (66) is a variable frequency motor, which can adjust the speed according to the cleaning requirements.

6. A face cream emulsifying mixing container according to claim 1, characterized in that... The heating wires inside the heating cavity (7) are made of nickel-chromium alloy and are connected by high-temperature resistant insulating wires. The heating cavity (7) is wrapped with heat-insulating cotton with a thickness of 50mm. A heat-conducting layer is provided between the heating cavity (7) and the inner wall of the stirring tank (1). The heat-conducting layer is made of aluminum foil with a thickness of 0.5mm, which can improve heating efficiency and temperature uniformity.

7. A face cream emulsifying mixing container according to claim 1, characterized in that... The outer wall of the mixing tank (1) is equipped with a level gauge. The level gauge is connected to the inside of the mixing tank (1) through a connecting pipe and is used to display the level of the cream in the tank in real time. A sealing gasket is provided at the connection between the level gauge and the mixing tank (1).

8. A face cream emulsifying mixing container according to claim 1, characterized in that... The outlet of the discharge valve (8) is provided with a rotatable guide tube. The guide tube is connected to the discharge valve (8) by a thread. The guide tube can rotate 360°, which makes it convenient to guide the cream to different collection containers.

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