Pneumatic powder iron removing device

By using a pneumatic powder iron removal device with a permanent magnet rod and a hydraulic telescopic rod to drive a scraper to remove iron filings, the problem of reduced efficiency after the electromagnet attracts iron filings is solved, achieving a high-efficiency and low-energy-consumption powder iron removal effect.

CN224388965UActive Publication Date: 2026-06-23YANTAI SHUANGTA FOOD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANTAI SHUANGTA FOOD
Filing Date
2025-07-04
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

In existing technologies, when too many iron filings and impurities are adsorbed onto an electromagnet, the absorption effect of the iron filings is reduced, making it impossible to quickly clean the electromagnet and resulting in a decrease in absorption efficiency.

Method used

A pneumatic powder iron removal device is adopted, which uses a permanent magnet rod at the bottom of the movable frame to generate a strong magnetic field to attract ferromagnetic impurities. Combined with a hydraulic telescopic rod to drive a scraper to remove iron filings, a heating rod to reduce the stickiness of the powder, and a fan and filter screen to form an airflow to disperse the powder particles. A sealed airbag is used to prevent external dust from entering.

Benefits of technology

It can work continuously without electricity, reducing energy consumption, quickly removing iron filings, and is suitable for damp or sticky powders. It improves iron removal efficiency, maintains powder purity, and avoids secondary pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of pneumatic powder deironing devices, belong to powder deironing technical field, including conveying pipeline, the outer surface of conveying pipeline is fixedly connected with control panel and four L type fixed plate, the upper surface of conveying pipeline is fixedly communicated with two butterfly valves, the input end of each butterfly valve is fixedly communicated with storage tank, the inside of conveying pipeline is connected with baffle, the inner wall of baffle is fixedly connected with two fan, the inner wall of each fan is fixedly connected with filter screen.The pneumatic powder deironing device, strong magnetic field is generated by the permanent magnet bar of movable frame bottom, can efficiently adsorb ferromagnetic impurities in powder, make impurities adsorbed on the surface of sleeve, compared with traditional electromagnet, without energization can be continuously worked, reduce energy consumption and avoid iron filings drop due to power failure, using second hydraulic telescopic rod drive scraper moves up and down, can quickly remove the iron filings adsorbed on the surface of sleeve, solve the problem of efficiency reduction after electromagnet adsorbs iron filings in prior art.
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Description

Technical Field

[0001] This utility model belongs to the field of powder iron removal technology, and in particular relates to a pneumatic powder iron removal device. Background Technology

[0002] Iron removal from powder is a device specifically designed to remove ferromagnetic impurities from powder or fine granular materials. Its working principle is based on electromagnetic induction and magnetic field attraction. It uses a high-intensity magnetic field to adsorb ferromagnetic metal impurities, ensuring the purity of the material, protecting production equipment, and improving product quality.

[0003] The existing utility model with authorization announcement number CN215917794U discloses a powdered fluid iron removal device, including a screening main box, a magnetic screening device is arranged inside the screening main box, a powdering adjustment device is arranged above the magnetic screening device, the magnetic screening device includes a fixed magnetic frame, an electromagnet is embedded and fixedly connected at the center of the upper surface of the fixed magnetic frame, and a charging interface is fixedly connected at the lower surface of the fixed magnetic frame, and the charging interface is electrically connected to the electromagnet through a wire.

[0004] By adopting the above technical solution and setting a bottom screen, the powdered fluid can be dispersed and evenly fall onto the surface of the electromagnet, so that the iron powder can fully contact the electromagnet, the iron powder can be fully attracted, and the iron powder can be fully removed with high removal efficiency and high degree of mechanization. However, the above technical solution can only facilitate the absorption of iron filings in the powder. When too many iron filings and impurities are adsorbed on the electromagnet, the absorption effect of iron filings is reduced, and the electromagnet cannot be cleaned quickly, which can easily lead to the problem of reduced iron filings absorption efficiency.

[0005] Therefore, we propose a pneumatic powder iron removal device to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to solve the problem in the prior art that when an electromagnet adsorbs too many iron filings and impurities, the absorption effect of the iron filings decreases, making it impossible to quickly clean the electromagnet and easily leading to a decrease in the absorption efficiency of the iron filings. Therefore, a pneumatic powder iron removal device is proposed.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A pneumatic powder iron removal device includes a conveying pipe. A control panel and four L-shaped fixing plates are fixedly connected to the outer surface of the conveying pipe. Two butterfly valves are fixedly connected to the upper surface of the conveying pipe, and a storage tank is fixedly connected to the input end of each butterfly valve. A baffle is clamped inside the conveying pipe, and two fans are fixedly connected to the inner wall of the baffle. A filter screen is fixedly connected to the inner wall of each fan. Two filter bags are fixedly connected to the right side of the baffle. Two first hydraulic telescopic rods are fixedly connected to the upper surface of each set of L-shaped fixing plates. A movable plate is fixedly connected to the telescopic ends of the two sets of first hydraulic telescopic rods. A sliding plate and several [unclear - possibly referring to components or components] are fixedly connected to the bottom surface of the movable plate. The sliding plate has several identical sleeves fixedly connected to the bottom surface of the second hydraulic telescopic rods. The telescopic ends of the four sets of second hydraulic telescopic rods are fixedly connected to scrapers. Several identical heating rods are fixedly connected to the inner wall of the conveying pipe. A heat-conducting plate is fixedly connected to the end of the three sets of heating rods that are close to each other. Two third hydraulic telescopic rods are fixedly connected to the upper surface of the movable plate. The telescopic ends of the two third hydraulic telescopic rods are fixedly connected to a movable frame. Several identical permanent magnet rods are fixedly connected to the bottom surface of the movable frame. Several identical grooves are opened on the upper surface of the movable plate and the upper surface of the sliding plate. The inner wall of each groove is in contact with the outer surface of the permanent magnet rod.

[0009] Preferably, a support frame is fixedly connected to the outer surface of each storage tank, and four fixed bases are fixedly connected to the outer surface of each support frame. The bottom end of each set of fixed bases is fixedly connected to the upper surface of the conveying pipe.

[0010] Preferably, each butterfly valve has a fixed bracket fixedly connected to its outer surface, and the bottom surface of each fixed bracket is fixedly connected to the upper surface of the conveying pipeline.

[0011] Preferably, two protective seats are fixedly connected to the outer surface of each group of the first hydraulic telescopic rod, and the bottom surface of each group of the protective seats is fixedly connected to the upper surface of the L-shaped fixing plate.

[0012] Preferably, two reinforcing plates are fixedly connected to the outer surface of the telescopic end of each group of the first hydraulic telescopic rod, and the upper surface of each reinforcing plate is fixedly connected to the bottom surface of the movable plate.

[0013] Preferably, the inner wall of each set of reinforcing plates is threaded with several identical limiting bolts, and the outer surface of each set of limiting bolts is threaded to the inner wall of the movable plate.

[0014] Preferably, two dustproof shells are fixedly connected to the outer surface of each group of the second hydraulic telescopic rods, and the upper surface of each dustproof shell is fixedly connected to the bottom surface of the movable plate.

[0015] Preferably, a reinforcing frame is fixedly connected to the outer surface of the control panel, and the back of the reinforcing frame is fixedly connected to the front of the conveying pipe.

[0016] Preferably, a sealing airbag is fixedly connected to the inner wall of the conveying pipe, and an air pump is fixedly connected to the outer surface of the sealing airbag. The outer surface of the sealing airbag is in contact with the inner wall of the baffle.

[0017] Preferably, the input end of the air pump is fixedly connected to a filter box, and the bottom surface of the filter box is fixedly connected to the upper surface of the delivery pipe.

[0018] In summary, the technical effects and advantages of this utility model are as follows:

[0019] 1. A strong magnetic field is generated by the permanent magnet at the bottom of the movable frame, which can efficiently adsorb ferromagnetic impurities in the powder and make the impurities adsorbed on the surface of the sleeve. Compared with traditional electromagnets, it can work continuously without power, reducing energy consumption and avoiding the falling of iron filings due to power failure. The scraper is driven to move up and down by the second hydraulic telescopic rod, which can quickly remove the iron filings adsorbed on the surface of the sleeve, solving the problem of reduced efficiency of electromagnets after adsorbing iron filings in the existing technology.

[0020] 2. The heating rods on the inner wall of the conveying pipe, in conjunction with the heat-conducting plate, can uniformly heat the powder, reduce its stickiness, and make it easier for iron filings to separate from the powder. This is especially suitable for iron removal scenarios involving damp or sticky powders. The fan inside the baffle, in conjunction with the filter screen, can create airflow during powder conveying, blowing away agglomerated powder particles. At the same time, the filter bag collects dust in the airflow, preventing dust from overflowing and improving the cleanliness of the working environment. The sealed airbag, after being inflated by the air pump, fits tightly against the inner wall of the baffle. Combined with the filter box, it effectively prevents external dust from entering the conveying pipe, ensuring the purity of the powder and avoiding secondary pollution. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the pneumatic powder iron removal device of this utility model;

[0022] Figure 2 This is a three-dimensional structural diagram of the storage tank of this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the heat-conducting plate of this utility model;

[0024] Figure 4 This is a three-dimensional structural diagram of the groove of this utility model;

[0025] Figure 5 This is a three-dimensional structural diagram of the scraper of this utility model;

[0026] Figure 6 This is a three-dimensional structural diagram of the permanent magnet rod of this utility model;

[0027] Figure 7 This is a three-dimensional structural diagram of the baffle of this utility model;

[0028] Figure 8 This is a three-dimensional structural diagram of the sealing airbag of this utility model.

[0029] In the diagram: 1. Conveying pipeline; 2. Storage tank; 3. Support frame; 4. Control panel; 5. Reinforcing frame; 6. L-shaped fixing plate; 7. Heating rod; 8. Baffle; 9. Filter screen; 10. Fan; 11. Fixed base; 12. Butterfly valve; 13. Fixing frame; 14. Heat-conducting plate; 15. Movable plate; 16. First hydraulic telescopic rod; 17. Protective seat; 18. Groove; 19. Sleeve; 20. Reinforcing plate; 21. Limit bolt; 22. Sliding plate; 23. Second hydraulic telescopic rod; 24. Dustproof shell; 25. Scraper; 26. Movable frame; 27. Third hydraulic telescopic rod; 28. Permanent magnet rod; 29. ​​Filter bag; 30. Filter box; 31. Sealing airbag; 32. Air pump. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0031] Reference Figure 1-8 A pneumatic powder iron removal device includes a conveying pipe 1. A control panel 4 and four L-shaped fixing plates 6 are fixedly connected to the outer surface of the conveying pipe 1. Two butterfly valves 12 are fixedly connected to the upper surface of the conveying pipe 1. A reinforcing frame 5 is fixedly connected to the outer surface of the control panel 4. The back of the reinforcing frame 5 is fixedly connected to the front of the conveying pipe 1. The position of the control panel 4 can be fixed by the reinforcing frame 5 to prevent it from shifting during use.

[0032] Each butterfly valve 12 has a fixed connection to a storage tank 2 at its input end. A baffle 8 is snapped into the inside of the conveying pipe 1. Two blowers 10 are fixedly connected to the inner wall of the baffle 8. A support frame 3 is fixedly connected to the outer surface of each storage tank 2. Four fixed bases 11 are fixedly connected to the outer surface of each support frame 3. The bottom end of each set of fixed bases 11 is fixedly connected to the upper surface of the conveying pipe 1. The support frame 3 can fix and support the position of the storage tank 2, and play a fixed limiting role. The fixed bases 11 can reinforce the support frame 3 and the conveying pipe 1, and enhance the stability of the device.

[0033] Each fan 10 has a filter screen 9 fixedly connected to its inner wall. Two filter bags 29 are fixedly connected to the right side of the baffle 8. Each butterfly valve 12 has a fixing frame 13 fixedly connected to its outer surface. The bottom surface of each fixing frame 13 is fixedly connected to the upper surface of the conveying pipe 1. The fixing frame 13 can fix the butterfly valve 12 to prevent it from swaying during use.

[0034] Two first hydraulic telescopic rods 16 are fixedly connected to the upper surface of each set of L-shaped fixed plates 6. The telescopic ends of the two sets of first hydraulic telescopic rods 16 are fixedly connected to a movable plate 15. Two protective seats 17 are fixedly connected to the outer surface of each set of first hydraulic telescopic rods 16. The bottom surface of each set of protective seats 17 is fixedly connected to the upper surface of the L-shaped fixed plate 6. The protective seats 17 can protect the first hydraulic telescopic rods 16 and prevent them from being damaged by external forces during operation.

[0035] The bottom surface of the movable plate 15 is fixedly connected to a sliding plate 22 and several identical second hydraulic telescopic rods 23. The bottom surface of the sliding plate 22 is fixedly connected to several identical sleeves 19. The outer surface of the telescopic end of each group of first hydraulic telescopic rods 16 is fixedly connected to two reinforcing plates 20. The upper surface of each group of reinforcing plates 20 is fixedly connected to the bottom surface of the movable plate 15. Through the reinforcing plates 20, the first hydraulic telescopic rods 16 and the movable plate 15 can be reinforced to prevent them from swaying or deviating during the upward and downward movement.

[0036] The telescopic ends of the four sets of second hydraulic telescopic rods 23 are all fixedly connected to scrapers 25. Several identical heating rods 7 are fixedly connected to the inner wall of the conveying pipe 1. The ends of the three sets of heating rods 7 that are close to each other are all fixedly connected to heat-conducting plates 14. Several identical limiting bolts 21 are threadedly connected to the inner wall of each set of reinforcing plates 20. The outer surface of each set of limiting bolts 21 is threadedly connected to the inner wall of the movable plate 15. The position of the reinforcing plate 20 can be restricted by the limiting bolts 21 to prevent the position from shaking or shifting during the movement.

[0037] Two third hydraulic telescopic rods 27 are fixedly connected to the upper surface of the movable plate 15. The telescopic ends of the two third hydraulic telescopic rods 27 are fixedly connected to the movable frame 26. Two dustproof shells 24 are fixedly connected to the outer surface of each set of second hydraulic telescopic rods 23. The upper surface of each set of dustproof shells 24 is fixedly connected to the bottom surface of the movable plate 15. The dustproof shells 24 can protect the second hydraulic telescopic rods 23 and prevent them from being disturbed by the external environment during use.

[0038] Several identical permanent magnet rods 28 are fixedly connected to the bottom surface of the movable frame 26. Several identical grooves 18 are opened on the upper surface of the movable plate 15 and the upper surface of the sliding plate 22. A sealing airbag 31 is fixedly connected to the inner wall of the conveying pipe 1. An air pump 32 is fixedly connected to the outer surface of the sealing airbag 31. The outer surface of the sealing airbag 31 is in contact with the inner wall of the baffle 8. Through the sealing airbag 31 and the air pump 32, the contact point between the baffle 8 and the conveying pipe 1 can be sealed to prevent external dust and impurities from entering the conveying pipe 1.

[0039] The inner wall of each groove 18 is in contact with the outer surface of the permanent magnet 28. The input end of the air pump 32 is fixedly connected to the filter box 30. The bottom surface of the filter box 30 is fixedly connected to the upper surface of the conveying pipe 1. Through the filter box 30, the air entering the air pump 32 can be filtered to prevent the air pump 32 from being affected by impurities, which would reduce its service life.

[0040] The working principle of this utility model is as follows: When in use, the powder is first introduced from the storage tank 2 into the conveying pipe 1 through the butterfly valve 12. It flows in the pipe. The permanent magnet 28 at the bottom of the movable frame 26 generates a strong magnetic field, which adsorbs the ferromagnetic impurities in the powder and makes them adhere to the surface of the sleeve 19. The fan 10 in the baffle 8 is started, and an airflow is formed through the filter screen 9 to blow away the agglomerated powder particles. At the same time, the filter bag 29 collects the dust in the airflow to avoid pollution. The heating rod 7 on the inner wall of the conveying pipe 1 cooperates with the heat-conducting plate 14 to heat the powder evenly, reduce the stickiness of the powder, and make it easier for iron filings to separate from the powder. It is especially suitable for wet or sticky powders.

[0041] When a large amount of iron filings adsorbed on the surface of the sleeve 19 needs to be cleaned, the extension end of the first hydraulic telescopic rod 16 is extended, driving the movable plate 15 to rise. This causes the sleeve 19 and the permanent magnet rod 28 to rise above the conveying pipe 1. Then, the iron filings collection box is placed below the sleeve 19, and the extension end of the third hydraulic telescopic rod 27 is extended to pull the permanent magnet rod 28 out of the sleeve 19. Next, the second hydraulic telescopic rod 23 drives the scraper 25 to move up and down to scrape off the iron filings, causing them to fall into the collection box. This process effectively collects the iron filings and solves the problem of reduced adsorption efficiency of traditional electromagnets.

[0042] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0043] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0044] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A pneumatic powder iron removal device, comprising a conveying pipeline (1), characterized in that: The outer surface of the conveying pipe (1) is fixedly connected to a control panel (4) and four L-shaped fixing plates (6). The upper surface of the conveying pipe (1) is fixedly connected to two butterfly valves (12). The input end of each butterfly valve (12) is fixedly connected to a storage tank (2). The inside of the conveying pipe (1) is clamped with a baffle (8). The inner wall of the baffle (8) is fixedly connected to two fans (10). The inner wall of each fan (10) is fixedly connected to a filter screen (9). The right side of the baffle (8) is fixedly connected to two filter bags (29). The upper surface of each set of L-shaped fixing plates (6) is fixedly connected to two first hydraulic telescopic rods (16). The telescopic ends of the two sets of first hydraulic telescopic rods (16) are fixedly connected to a movable plate (15). The bottom surface of the movable plate (15) is fixedly connected to a sliding plate (22) and several identical second hydraulic telescopic rods (22). 23), the bottom surface of the sliding plate (22) is fixedly connected with several identical sleeves (19), the telescopic ends of the four sets of second hydraulic telescopic rods (23) are fixedly connected with scrapers (25), the inner wall of the conveying pipe (1) is fixedly connected with several identical heating rods (7), the ends of the three sets of heating rods (7) that are close to each other are fixedly connected with heat-conducting plates (14), the upper surface of the movable plate (15) is fixedly connected with two third hydraulic telescopic rods (27), the telescopic ends of the two third hydraulic telescopic rods (27) are fixedly connected with movable frames (26), the bottom surface of the movable frame (26) is fixedly connected with several identical permanent magnet rods (28), the upper surface of the movable plate (15) and the upper surface of the sliding plate (22) are jointly provided with several identical grooves (18), the inner wall of each groove (18) is in contact with the outer surface of the permanent magnet rod (28).

2. The pneumatic powder iron removal device according to claim 1, characterized in that: Each of the storage tanks (2) has a support frame (3) fixedly connected to its outer surface, and each of the support frames (3) has four fixed bases (11) fixedly connected to its outer surface. The bottom of each set of fixed bases (11) is fixedly connected to the upper surface of the conveying pipe (1).

3. The pneumatic powder iron removal device according to claim 1, characterized in that: Each butterfly valve (12) has a fixed bracket (13) fixedly connected to its outer surface, and the bottom surface of each fixed bracket (13) is fixedly connected to the upper surface of the conveying pipe (1).

4. The pneumatic powder iron removal device according to claim 1, characterized in that: Two protective seats (17) are fixedly connected to the outer surface of the first hydraulic telescopic rod (16) in each group, and the bottom surface of each protective seat (17) is fixedly connected to the upper surface of the L-shaped fixing plate (6).

5. The pneumatic powder iron removal device according to claim 1, characterized in that: Two reinforcing plates (20) are fixedly connected to the outer surface of the telescopic end of the first hydraulic telescopic rod (16) in each group, and the upper surface of the reinforcing plate (20) in each group is fixedly connected to the bottom surface of the movable plate (15).

6. A pneumatic powder iron removal device according to claim 5, characterized in that: Each set of reinforcing plates (20) has several identical limiting bolts (21) threadedly connected to its inner wall, and the outer surface of each set of limiting bolts (21) is threadedly connected to the inner wall of the movable plate (15).

7. The pneumatic powder iron removal device according to claim 1, characterized in that: Two dustproof shells (24) are fixedly connected to the outer surface of each group of the second hydraulic telescopic rod (23), and the upper surface of each group of the dustproof shells (24) is fixedly connected to the bottom surface of the movable plate (15).

8. The pneumatic powder iron removal device according to claim 1, characterized in that: A reinforcing frame (5) is fixedly connected to the outer surface of the control panel (4), and the back of the reinforcing frame (5) is fixedly connected to the front of the conveying pipe (1).

9. A pneumatic powder iron removal device according to claim 1, characterized in that: The inner wall of the conveying pipe (1) is fixedly connected to a sealing airbag (31), and the outer surface of the sealing airbag (31) is fixedly connected to an air pump (32). The outer surface of the sealing airbag (31) is in contact with the inner wall of the baffle (8).

10. A pneumatic powder iron removal device according to claim 9, characterized in that: The input end of the air pump (32) is fixedly connected to the filter box (30), and the bottom surface of the filter box (30) is fixedly connected to the upper surface of the conveying pipe (1).