A cleaning device for rubber roller production

Abstract

The utility model discloses a kind of cleaning devices for rubber roller production, including automatic feeding assembly, automatic cleaning assembly and automatic discharge assembly.Automatic feeding assembly is constituted by roll shaft feeding groove plate, roll shaft feeding jacking inclined plate and lifting drive device, for automatically conveying to be cleaned roll shaft to automatic cleaning assembly.Automatic cleaning assembly includes driving roll shaft, passive driving roll shaft, roll shaft support, driving roll shaft motor, roll shaft cleaning roller brush and roller brush drive motor, can rotate driving and cleaning roller brush cleaning to be cleaned roll shaft.Automatic discharge assembly is constituted by roll shaft discharge jacking inclined plate and roll shaft material collecting groove, is responsible for collecting after cleaning roll shaft.The device is high in degree of automation, cleaning effect is good, work efficiency is high, structure is simple and reasonable, strong adaptability, can significantly improve the cleaning quality and production efficiency of rubber roller production.

Description

Technical Field

[0001] This utility model relates to a rubber roller production equipment, and more particularly to a cleaning device for rubber roller production. Background Technology

[0002] During the production of rubber rollers, impurities, dust, oil, and other contaminants accumulate on the roller surface. These contaminants affect the roller's performance and lifespan, necessitating cleaning. Traditional cleaning methods are mostly manual, resulting in low efficiency, inconsistent cleaning effectiveness, and high labor intensity. Existing cleaning devices include electric brushes, which improve efficiency to some extent, but still require manual operation and cannot meet the cleaning needs of large-scale rubber roller production. Therefore, designing a highly efficient and automated cleaning device for rubber roller production is of significant practical importance. Summary of the Invention

[0003] The purpose of this invention is to provide a cleaning device for rubber roller production.

[0004] To achieve the above objectives, this utility model is implemented according to the following technical solution:

[0005] This utility model includes an automatic feeding component, an automatic cleaning component, and an automatic discharging component. The discharging end of the automatic feeding component is connected to the feeding end of the automatic cleaning component, and the discharging end of the automatic cleaning component is connected to the feeding end of the automatic discharging component.

[0006] Furthermore, the automatic feeding assembly includes a roller feed trough, a roller feed lifting ramp, and a lifting drive device. The roller to be cleaned is placed on the roller feed trough. There are two roller feed lifting ramps, which are located on both sides of the discharge end of the roller feed trough. The lower end of the roller feed lifting ramp is connected to the drive end of the lifting drive device, and the discharge end of the roller feed trough is connected to the automatic cleaning assembly.

[0007] The automatic cleaning assembly includes an active drive roller, a passive drive roller, roller brackets, an active roller drive motor, a roller cleaning brush, and a brush drive motor. There are two roller brackets. The two ends of the active drive roller, passive drive roller, and roller cleaning brush are rotatably connected to the two roller brackets respectively. The roller to be cleaned is placed above the active drive roller and passive drive roller. The discharge end of the roller feed trough is located above the active drive roller and passive drive roller. One end of the active drive roller is driven by the active roller drive motor, and one end of the roller cleaning brush is driven by the brush drive motor. The other side above the active drive roller and passive drive roller is connected to the feed end of the automatic discharge assembly.

[0008] The automatic discharge assembly includes a roller discharge lifting ramp and a roller receiving trough. There are two roller discharge lifting ramps, which are located on both sides between the active drive roller and the passive drive roller, respectively. The lower end of the roller discharge lifting ramp is connected to the lifting drive device, and the feed side of the roller receiving trough is located on the outside of the passive drive roller.

[0009] Preferably, the lifting drive device includes a lifting inclined plate bracket and a feeding / discharging lifting cylinder. There are two lifting inclined plate brackets and multiple feeding / discharging lifting cylinders. The two lifting inclined plate brackets are respectively connected to the lower ends of the roller feeding lifting inclined plate and the roller discharging lifting inclined plate. The lower ends of the two lifting inclined plate brackets are respectively connected to the drive ends of at least two feeding / discharging lifting cylinders.

[0010] The roller feed trough has an inclined structure, and the lower end of the inclined surface of the roller feed trough is the discharge end.

[0011] The beneficial effects of this utility model are:

[0012] This utility model is a cleaning device for rubber roller production. Compared with the prior art, this utility model has the following significant advantages:

[0013] High degree of automation: Through the coordinated work of automatic feeding, automatic cleaning and automatic discharging components, the cleaning process of rubber rollers is fully automated, reducing manual intervention, reducing labor intensity and improving production efficiency.

[0014] Excellent cleaning effect: The combination of active and passive drive rollers with roller cleaning brushes enables comprehensive and thorough cleaning of the rollers to be cleaned, effectively removing impurities and stains from the roller surface and ensuring the cleaning quality of the rubber rollers.

[0015] High working efficiency: The feeding and discharging processes are carried out simultaneously, and the lifting inclined plate bracket is connected to multiple feeding and discharging lifting cylinders, which can lift two rollers to be cleaned at the same time, one feeding and one discharging, which greatly improves working efficiency. Attached Figure Description

[0016] Figure 1 This is a first-view structural schematic diagram of the present invention;

[0017] Figure 2 This is a second-view structural schematic diagram of the present invention;

[0018] Figure 3 This is a third-view structural schematic diagram of the present invention.

[0019] In the diagram: 1. Roller feed trough plate; 2. Active drive roller; 3. Passive drive roller; 4. Roller support; 5. Active roller drive motor; 6. Roller cleaning brush; 7. Roller feed lifting ramp; 8. Roller discharge lifting ramp; 9. Lifting ramp support; 10. Feed and discharge lifting cylinder; 11. Roller receiving trough; 12. Roller to be cleaned; 13. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.

[0021] like Figure 1-3 As shown: This utility model includes an automatic feeding component, an automatic cleaning component, and an automatic discharging component. The discharging end of the automatic feeding component is connected to the feeding end of the automatic cleaning component, and the discharging end of the automatic cleaning component is connected to the feeding end of the automatic discharging component.

[0022] Furthermore, the automatic feeding assembly includes a roller feed trough plate 1, a roller feed lifting ramp 8, and a lifting drive device. The roller 13 to be cleaned is placed on the roller feed trough plate 1. There are two roller feed lifting ramps 8, which are located on both sides of the discharge end of the roller feed trough plate 1. The lower end of the roller feed lifting ramp 8 is connected to the drive end of the lifting drive device, and the discharge end of the roller feed trough plate 1 is connected to the automatic cleaning assembly.

[0023] The automatic cleaning assembly includes an active drive roller 2, a passive drive roller 3, a roller support 4, an active roller drive motor 5, a roller cleaning brush 6, and a brush drive motor 7. There are two roller supports 4. The two ends of the active drive roller 2, the passive drive roller 3, and the roller cleaning brush 6 are rotatably connected to the two roller supports 4 respectively. The roller 13 to be cleaned is placed above the active drive roller 2 and the passive drive roller 3. The discharge end of the roller feed trough 1 is located on one side above the active drive roller 2 and the passive drive roller 3. One end of the active drive roller 2 is driven by the active roller drive motor 5, and one end of the roller cleaning brush 6 is driven by the brush drive motor 7. The other side above the active drive roller 2 and the passive drive roller 3 is connected to the feed end of the automatic discharge assembly.

[0024] The automatic discharge assembly includes a roller discharge lifting ramp 9 and a roller receiving trough 12. There are two roller discharge lifting ramps 9, which are located on both sides between the active drive roller 2 and the passive drive roller 3, respectively. The lower end of the roller discharge lifting ramp 9 is connected to the lifting drive device. The feeding side of the roller receiving trough 12 is located on the outside of the passive drive roller 3.

[0025] Preferably, the lifting drive device includes a lifting inclined plate bracket 10 and a feeding / discharging lifting cylinder 11. There are two lifting inclined plate brackets 10 and multiple feeding / discharging lifting cylinders 11. The two lifting inclined plate brackets 10 are respectively connected to the lower ends of the roller feeding lifting inclined plate 8 and the roller discharging lifting inclined plate 9. The lower ends of the two lifting inclined plate brackets 10 are respectively connected to the driving ends of at least two feeding / discharging lifting cylinders 11.

[0026] The roller feed trough 1 has an inclined structure, and the lower end of the inclined surface of the roller feed trough 1 is the discharge end.

[0027] The working principle of this utility model is as follows:

[0028] In operation, the roller shaft 13 to be cleaned, which has been processed in the previous step, is first placed on the roller shaft feed trough plate 1. The roller shaft feed trough plate 1 is designed with an inclined structure, and the lower end of the inclined surface is the discharge end. This allows the roller shaft 13 to be cleaned to roll naturally to the discharge end under the action of gravity.

[0029] When the infeed / outfeed lifting cylinder 11 receives the feeding command, it drives the lifting ramp bracket 10 to rise, which in turn drives the roller feeding lifting ramp 8 to rise. Since the upper end of the roller feeding lifting ramp 8 is an inclined surface, when it rises and lifts both ends of the roller 13 to be cleaned, the roller 13 to be cleaned will roll along the inclined surface of the lifting ramp until it accurately falls into the predetermined position between the active drive roller 2 and the passive drive roller 3.

[0030] Simultaneously, the active roller drive motor 5 starts, driving the active drive roller 2 to rotate. Due to the friction between the active drive roller 2 and the passive drive roller 3, the roller 13 to be cleaned will rotate and roll between them, thus achieving the rotation of the roller 13 to be cleaned. At this time, the roller brush drive motor 7 also starts synchronously, driving the roller cleaning roller brush 6 to rotate. One side of the roller cleaning roller brush 6 is in close contact with the outer wall of the roller 13 to be cleaned. With the rotation of the roller 13 to be cleaned and the rotation of the roller cleaning roller brush 6, relative motion is generated between the two, forming a strong cleaning force, performing an all-round, thorough cleaning operation on the outer wall of the roller 13 to be cleaned.

[0031] After the cleaning roller 13 has completed its cleaning process, the operator issues a discharge command via the controller or manually. The infeed / outfeed lifting cylinder 11 then actuates again, this time raising the roller discharge lifting ramp 9. Similar to the feeding process, the upper end of the roller discharge lifting ramp 9 is also a ramp structure. When it rises and contacts the cleaned roller, the roller rolls along the ramp, disengaging from between the active drive roller 2 and the passive drive roller 3, and finally falls accurately into the roller receiving trough 12 for unified collection, awaiting subsequent production processes.

[0032] Throughout the entire operation, since both the roller feed lifting ramp 8 and the roller discharge lifting ramp 9 are mounted on the same lifting ramp bracket 10, they can be simultaneously driven by multiple feed and discharge lifting cylinders 11 to achieve synchronous feeding and discharging. This design cleverly utilizes time differences and spatial layout, greatly improving the overall efficiency of the cleaning device. This enables it to maintain efficient and stable operation on large-scale rubber roller production lines, providing a strong guarantee for the high-quality production of rubber rollers.

[0033] The foregoing has shown and described the basic principles and main features of this utility model, as well as its advantages. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for rubber roller production, characterized in that: It includes an automatic feeding component, an automatic cleaning component, and an automatic discharging component. The discharging end of the automatic feeding component is connected to the feeding end of the automatic cleaning component, and the discharging end of the automatic cleaning component is connected to the feeding end of the automatic discharging component. The automatic feeding assembly includes a roller feed trough (1), a roller feed lifting ramp (8), and a lifting drive device. The roller (13) to be cleaned is placed on the roller feed trough (1). There are two roller feed lifting ramps (8), which are located on both sides of the discharge end of the roller feed trough (1). The lower end of the roller feed lifting ramp (8) is connected to the drive end of the lifting drive device. The discharge end of the roller feed trough (1) is connected to the automatic cleaning assembly. The automatic cleaning assembly includes an active drive roller (2), a passive drive roller (3), a roller support (4), an active roller drive motor (5), a roller cleaning brush (6), and a brush drive motor (7). There are two roller supports (4). The two ends of the active drive roller (2), the passive drive roller (3), and the roller cleaning brush (6) are rotatably connected to the two roller supports (4). The roller to be cleaned (13) is placed above the active drive roller (2) and the passive drive roller (3). The discharge end of the roller feed trough plate (1) is located on one side above the active drive roller (2) and the passive drive roller (3). One end of the active drive roller (2) is connected to the active roller drive motor (5). One end of the roller cleaning brush (6) is connected to the brush drive motor (7). The other side above the active drive roller (2) and the passive drive roller (3) is connected to the feed end of the automatic discharge assembly. The automatic discharge assembly includes a roller discharge lifting ramp (9) and a roller receiving trough (12). There are two roller discharge lifting ramps (9), which are located on both sides between the active drive roller (2) and the passive drive roller (3), respectively. The lower end of the roller discharge lifting ramp (9) is connected to the lifting drive device, and the feeding side of the roller receiving trough (12) is located outside the passive drive roller (3).

2. The cleaning device for rubber roller production according to claim 1, characterized in that: The lifting drive device includes a lifting inclined plate bracket (10) and a feeding and discharging lifting cylinder (11). There are two lifting inclined plate brackets (10) and multiple feeding and discharging lifting cylinders (11). The two lifting inclined plate brackets (10) are respectively connected to the lower ends of the roller feeding lifting inclined plate (8) and the roller discharging lifting inclined plate (9). The lower ends of the two lifting inclined plate brackets (10) are respectively connected to the driving ends of at least two feeding and discharging lifting cylinders (11).

3. The cleaning device for rubber roller production according to claim 1, characterized in that: The roller feed trough plate (1) has an inclined structure, and the lower end of the inclined surface of the roller feed trough plate (1) is the discharge end.

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