A cutting device for processing an inductor coil

Abstract

The utility model is suitable for inductance coil processing technical field provides a kind of cutting device for inductance coil processing, including bottom plate, the top fixed mounting of bottom plate has support, the support is fixedly installed with box body;Fixedly installed on the inner wall of box body top for blocking inductance coil pin baffle;Electric slide rail fixedly installed on the top of bottom plate, the sliding block of electric slide rail is fixedly installed with placing plate, the collecting box for collecting inductance coil pin is provided on the placing groove of placing plate;Assembling on the box body for cutting inductance coil pin cutting mechanism;Installed on the box body for compressing inductance coil pin extrusion mechanism.The cutting device for inductance coil processing provided in the scheme solves the technical problem that the pin of existing inductance coil is after cutting, is fluffy and is accumulated in box body, thereby leading to the technical problem of low space utilization.

Description

Technical Field

[0001] This utility model belongs to the field of inductor coil processing technology, and in particular relates to a cutting device for inductor coil processing. Background Technology

[0002] A coil is made by winding wires one turn after another around an insulating tube, with the wires insulated from each other. The insulating tube can be hollow or contain an iron core or a magnetic powder core. During the manufacturing process of an inductor coil, cutting equipment is usually used to cut off any excessively long leads to ensure the dimensional accuracy of the inductor coil.

[0003] Currently, when people use cutting equipment to cut off the excessively long pins of inductors, they usually use a box to collect them for recycling. However, the pins piled up in the box are usually in a loose state, which means that the box can only collect a small number of pins, resulting in poor space utilization. Utility Model Content

[0004] To address the problem of low space utilization caused by the loose accumulation of leads in the housing after cutting of existing inductor coils, this invention provides a cutting device for inductor coil processing.

[0005] This utility model is implemented as follows: a cutting device for processing inductor coils includes: a base plate, a bracket fixedly mounted on the top of the base plate, and a housing fixedly mounted on the bracket; a stop block fixedly mounted on the inner wall of the top of the housing for blocking inductor coil leads; an electric slide rail fixedly mounted on the top of the base plate, a placement plate fixedly mounted on the sliding block of the electric slide rail, and a collection box for collecting inductor coil leads provided on the placement groove of the placement plate; a cutting mechanism assembled on the housing for cutting inductor coil leads; and a compression mechanism mounted on the housing for compressing inductor coil leads.

[0006] Preferably, the cutting mechanism includes: an electric push rod fixedly installed on the inner wall of the housing, a horizontal plate fixedly installed on the output rod of the electric push rod, and a sliding groove formed on the horizontal plate; a bidirectional screw rotatably installed on the inner wall of the sliding groove, one end of the bidirectional screw extending to the outside of the horizontal plate; a first servo motor fixedly installed on the outer wall of the horizontal plate, the output shaft of the first servo motor being fixedly connected to one end of the bidirectional screw; and a slider threaded onto the bidirectional screw, a cutting blade for cutting inductor coil leads being fixedly installed on the slider, the slider being slidably connected to the inner wall of the sliding groove.

[0007] Preferably, the extrusion mechanism includes: a cylinder fixedly mounted on one side of the housing by a support block, a second servo motor fixedly mounted on the top inner wall of the cylinder, a lead screw fixedly mounted on the output shaft of the second servo motor; a threaded sleeve threaded onto the lead screw, and a pressure plate for compressing the inductor coil pins fixedly mounted at the bottom end of the threaded sleeve.

[0008] Preferably, a limiting block is fixedly installed on one side of the cylinder, a limiting rod is slidably installed on the limiting block, and the bottom end of the limiting rod is fixedly connected to the pressure plate.

[0009] Preferably, the top of the housing has a socket for inserting the pins of the inductor coil.

[0010] Preferably, the horizontal plate is located on one side of the stop block, and one side of the cutting blade is configured in a V-shape.

[0011] Preferably, the bottom of the box has an outlet for discharging the inductor coil leads, and the outlet is located above the collection box.

[0012] Compared with related technologies, the cutting device for inductor coil processing provided by this utility model has the following advantages:

[0013] Beneficial effects:

[0014] This solution utilizes a socket design to place the inductor coils to be processed on the top of the housing, allowing the coil leads to enter the housing and align with the sides of the stop blocks. A cutting mechanism enables rapid lead cutting, with adjustable cutting lengths to accommodate different needs. Excessively long coil leads can be cut off. The cut leads fall into a collection box via a discharge port for recycling. An electric slide rail moves the collection box directly below the compression mechanism, allowing it to compress the leads. This significantly increases the collection box's storage density and space utilization, reducing the number of collection boxes needed and increasing the amount of waste leads collected. The solution is highly effective. Attached Figure Description

[0015] Figure 1 This is a cross-sectional view of a cutting device for processing inductor coils provided by this utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of the cutting mechanism in this utility model;

[0017] Figure 3 This is a schematic diagram of the assembly structure of the slider and the cutting blade in this utility model.

[0018] Figure 4 for Figure 1 The diagram shows an enlarged view of part A.

[0019] Reference numerals in the attached drawings: 1. Base plate; 2. Bracket; 3. Box body; 4. Insertion hole; 5. Stop block; 6. Electric slide rail; 7. Placement plate; 8. Collection box; 9. Electric push rod; 10. Horizontal plate; 11. Bidirectional screw; 12. Slider; 13. Cutting blade; 14. First servo motor; 15. Support block; 16. Cylinder body; 17. Second servo motor; 18. Lead screw; 19. Screw sleeve; 20. Pressure plate; 21. Limiting block; 22. Limiting rod. Detailed Implementation

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification and the foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification or the foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0022] This utility model provides a cutting device for processing inductor coils, such as... Figure 1-4 As shown, the inductor coil cutting device includes: a base plate 1, a bracket 2 fixedly mounted on the top of the base plate 1, a housing 3 fixedly mounted on the bracket 2; a stop block 5 fixedly mounted on the inner wall of the top of the housing 3 for blocking the inductor coil leads; an electric slide rail 6 fixedly mounted on the top of the base plate 1, a placement plate 7 fixedly mounted on the sliding block of the electric slide rail 6, and a collection box 8 for collecting the inductor coil leads provided on the placement groove of the placement plate 7; a cutting mechanism mounted on the housing 3 for cutting the inductor coil leads; and a compression mechanism mounted on the housing 3 for compressing the inductor coil leads.

[0023] In this design, the inductor coil to be processed is placed on top of the housing 3, and the coil leads are inserted into the housing 3 through the socket 4, with the leads adhering to both sides of the stop block 5. The cutting mechanism then cuts off the leads adhering to the stop block 5, effectively cutting off excessively long coil leads. The cut lead waste is discharged from the bottom of the housing 3 into the collection box 8 for later recycling. When there is a large amount of lead waste in the collection box 8, to reduce its usage and increase its collection capacity, the electric slide rail 6 can be activated to move the placement plate 7 horizontally. The placement plate 7 then moves the collection box 8 horizontally until it is directly below the compression mechanism. The compression mechanism then compresses the lead waste in the collection box 8, significantly increasing its storage density and improving space utilization. After compression, the electric slide rail 6 is activated to move the placement plate 7 in the opposite direction, allowing the collection box 8 to be moved back below the housing 3 for use. This design is quite convenient.

[0024] In a further preferred embodiment of this utility model, the cutting mechanism includes: an electric push rod 9 fixedly installed on the inner wall of the housing 3, a horizontal plate 10 fixedly installed on the output rod of the electric push rod 9, and a sliding groove provided on the horizontal plate 10; a bidirectional screw 11 rotatably installed on the inner wall of the sliding groove, one end of the bidirectional screw 11 extending to the outside of the horizontal plate 10; a first servo motor 14 fixedly installed on the outer wall of the horizontal plate 10, the output shaft of the first servo motor 14 being fixedly connected to one end of the bidirectional screw 11; and a slider 12 threadedly installed on the bidirectional screw 11, a cutting blade 13 for cutting inductor coil leads fixedly installed on the slider 12, and the slider 12 being slidably connected to the inner wall of the sliding groove.

[0025] In this embodiment, the cutting mechanism is used to cut the inductor coil pins. When in use, the electric push rod 9 can be activated to raise and lower the horizontal plate 10, so that the height of the cutting blade 13 can be adjusted according to different cutting requirements. When cutting is required, the first servo motor 14 is activated to drive the bidirectional screw 11 to rotate. The bidirectional screw 11 will drive the sliders 12 on both sides to move closer to each other, and will drive the cutting blades 13 on both sides to move closer to each other, thereby enabling the cutting operation of the inductor coil pins attached to both sides of the stop block 5, realizing the cutting of the inductor coil pins that are too long.

[0026] In a further preferred embodiment of the present invention, the extrusion mechanism includes: a cylindrical body 16 fixedly installed on one side of the housing 3 by a support block 15, a second servo motor 17 fixedly installed on the top inner wall of the cylindrical body 16, a lead screw 18 fixedly installed on the output shaft of the second servo motor 17; a threaded sleeve 19 threadedly installed on the lead screw 18, and a pressure plate 20 for compressing the inductor coil pins fixedly installed at the bottom end of the threaded sleeve 19.

[0027] In this embodiment, the compression mechanism is used to compress the inductor coil leads. When the lead scrap in the collection box 8 is almost full, the electric slide rail 6 is first activated to move the collection box 8 directly under the pressure plate 20. Then, the second servo motor 17 is activated to drive the lead screw 18 to rotate. The lead screw 18 will drive the screw sleeve 19 to move vertically, and the screw sleeve 19 will drive the pressure plate 20 to move vertically, so that the pressure plate 20 can compress the lead scrap in the collection box 8, which can greatly improve the storage density of the collection box 8 and effectively improve the space utilization. After compression, the second servo motor 17 is activated to drive the lead screw 18 to reverse, raising the pressure plate 20 to a high position, so that the pressure plate 20 is separated from the collection box 8. Then, the electric slide rail 6 can be activated to drive the placement plate 7 to move in the opposite direction, so that the collection box 8 can be moved under the box 3 again for use.

[0028] In a further preferred embodiment of the present invention, a limiting block 21 is fixedly installed on one side of the cylinder 16, and a limiting rod 22 is slidably installed on the limiting block 21. The bottom end of the limiting rod 22 is fixedly connected to the pressure plate 20.

[0029] In this embodiment, the use of the limiting block 21 and the limiting rod 22 together can ensure the stability of the pressure plate 20 and the screw sleeve 19 during the lifting process, and prevent rotation problems during the lifting process. When the pressure plate 20 is lifting, the limiting rod 22 connected to the pressure plate 20 will slide on the limiting block 21.

[0030] In a further preferred embodiment of the present invention, the top of the housing 3 is provided with a socket 4, which is used to insert the pins of the inductor coil.

[0031] In this embodiment, by using the socket 4, the pins of the inductor coil can be inserted into the housing 3, and the pins can be attached to both sides of the stop block 5 so that the cutting mechanism can cut off the excessively long pins of the inductor coil.

[0032] In a further preferred embodiment of the present invention, the horizontal plate 10 is located on one side of the stop block 5, and one side of the cutting blade 13 is configured as a V-shape.

[0033] In this embodiment, by setting the cutting blade 13 to a V-shape, the effectiveness of the cutting blade 13 in cutting the inductor coil pin can be ensured.

[0034] In a further preferred embodiment of the present invention, the bottom of the box 3 is provided with an outlet for discharging the inductor coil pins, and the outlet is located above the collection box 8.

[0035] In this embodiment, the cut-off pins can be collected in the collection box 8 by using the discharge port for recycling.

[0036] In summary, compared with related technologies, this solution, through the design of the socket 4, allows the inductor coil to be placed on the top of the housing 3, and the leads of the inductor coil to enter the housing 3, so that the leads are attached to both sides of the stop block 5. Through the use of the cutting mechanism, the leads can be quickly cut off, and the cutting length can be adjusted according to different cutting requirements. It can cut off the leads of the inductor coil that are too long. Through the use of the discharge port, the cut leads can fall into the collection box 8 for collection and recycling. Through the use of the electric slide rail 6, the placement plate 7 can move the collection box 8 directly below the extrusion mechanism, so that the extrusion mechanism can compress the leads in the collection box 8, which can significantly increase the storage density of the collection box 8, effectively improve the space utilization rate, not only reduce the amount of collection box 8 used, but also increase the amount of lead waste collected by the collection box 8, and the use effect is better.

[0037] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A cutting device for processing inductor coils, characterized in that, include: A base plate, on the top of which a bracket is fixedly installed, and on which a box body is fixedly installed; A stop block is fixedly installed on the inner wall of the top of the housing to block the inductor coil pins; An electric slide rail is fixedly installed on the top of the base plate. A placement plate is fixedly installed on the sliding block of the electric slide rail. A collection box for collecting inductor coil pins is provided on the placement groove of the placement plate. A cutting mechanism for cutting off the inductor coil leads, mounted on the housing; A compression mechanism installed on the housing for compressing the leads of the inductor coil.

2. The cutting device for processing inductor coils as described in claim 1, characterized in that, The cutting mechanism includes: An electric push rod is fixedly installed on the inner wall of the box. A horizontal plate is fixedly installed on the output rod of the electric push rod, and a sliding groove is provided on the horizontal plate. Rotate a bidirectional screw mounted on the inner wall of the sliding groove, one end of which extends to the outside of the cross plate; A first servo motor is fixedly installed on the outer wall of the horizontal plate, and the output shaft of the first servo motor is fixedly connected to one end of the bidirectional screw. A slider is threaded onto the bidirectional screw, and a cutting blade for cutting off the leads of an inductor coil is fixedly mounted on the slider. The slider is slidably connected to the inner wall of the sliding groove.

3. The cutting device for processing inductor coils as described in claim 1, characterized in that, The extrusion mechanism includes: A cylinder is fixedly installed on one side of the housing by a support block. A second servo motor is fixedly installed on the top inner wall of the cylinder. A lead screw is fixedly installed on the output shaft of the second servo motor. A threaded sleeve is threaded onto the lead screw, and a pressure plate for compressing the inductor coil pin is fixedly mounted at the bottom end of the threaded sleeve.

4. The cutting device for processing inductor coils as described in claim 3, characterized in that, A limiting block is fixedly installed on one side of the cylinder, and a limiting rod is slidably installed on the limiting block. The bottom end of the limiting rod is fixedly connected to the pressure plate.

5. The cutting device for processing inductor coils as described in claim 1, characterized in that, The top of the housing has a socket for inserting the pins of the inductor coil.

6. The cutting device for processing inductor coils as described in claim 2, characterized in that, The horizontal plate is located on one side of the stop block, and one side of the cutting blade is configured in a V-shape.

7. The cutting device for processing inductor coils as described in claim 1, characterized in that, The bottom of the box has an outlet for discharging the inductor coil leads, and the outlet is located above the collection box.

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