Capacitor element piercing plug device

Abstract

The utility model discloses a kind of capacitor element plug rubber stopper equipment, including rack, controller, first vibrating disk, first feeding assembly, second vibrating disk, transfer assembly, second feeding assembly, rotary plug-in assembly and distribution component;By being provided with rotary plug-in assembly and distribution component, cooperate distribution component and be set on rack and be located below rotary plug-in assembly, distribution component is used to separate the two pins of element when plug-in, so that in the plug-in process of element and rubber stopper, two pins of element are separated by setting distribution component, prevent the situation that pin contact together, avoid affecting subsequent detection and processing procedure, simultaneously also need not additional artificial plug-in separation procedure, effectively reduce artificial cost.

Description

Technical Field

[0001] This utility model relates to the field of capacitor processing technology, and in particular to a device for inserting rubber plugs into capacitor elements. Background Technology

[0002] Capacitors play a crucial role in circuits for tuning, bypassing, coupling, and filtering. They are used in the tuning circuits of transistor radios, as well as in the coupling and bypass circuits of color televisions. With the rapid development of electronic information technology and the increasingly fast pace of digital electronic product upgrades, the production and sales of consumer electronics, primarily flat-screen TVs, laptops, and digital cameras, have continued to grow, driving the growth of the capacitor industry.

[0003] During capacitor manufacturing, the pins of the capacitor need to be passed through the rubber plug and assembled together. In existing capacitor manufacturing processes, the pins passing through the rubber plug are prone to contact due to deformation, which not only affects the electrical performance testing of subsequent products but also the subsequent processing. In addition, extra manual labor is required to separate the contacting pins, increasing labor costs. Therefore, it is necessary to further improve the structure of the existing capacitor plug insertion equipment. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main purpose is to provide a capacitor element plugging device, which can effectively solve the problem that the existing element plugging device is prone to contact between the two pins, affecting subsequent testing and processing, and also increasing labor costs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A capacitor element plugging device includes a frame, a controller, a first vibratory feeder, a first feeding assembly, a second vibratory feeder, a transfer assembly, a rotary insertion assembly, and a dispensing assembly. A rotary assembly is mounted on the frame. The controller is mounted on the frame. The first vibratory feeder is mounted on the frame, with its output end located beside the rotary assembly, and is connected to the controller. The first feeding assembly is mounted on the frame and positioned between the output end of the first vibratory feeder and the rotary assembly, and is connected to the controller. The second vibratory feeder is mounted on the frame and positioned beside the rotary assembly. Beside the turntable assembly, the second vibratory feeder is connected to the controller; the intermediate transfer assembly is mounted on the frame and located beside the output end of the second vibratory feeder, and is connected to the controller; the second feeding assembly is mounted on the frame, and its output end moves back and forth between the output end of the second vibratory feeder and the intermediate transfer assembly, and is connected to the controller; the rotary insertion assembly is mounted on the frame and located between the intermediate transfer assembly and the turntable assembly, and is connected to the controller; the material distribution assembly is mounted on the frame and located below the rotary insertion assembly, and is used to separate the two pins of the element during insertion.

[0007] As a preferred embodiment, the turntable assembly includes a mounting base and a turntable; the mounting base is mounted on the frame, and the turntable is rotatably mounted on the mounting base under the drive of an external drive mechanism, with multiple material trays for clamping rubber plugs arranged at equal angles around the periphery of the turntable.

[0008] As a preferred embodiment, the first feeding assembly includes a first feeding frame, a first movable seat, a feeding head, and a first feeding drive mechanism; the first feeding frame is mounted on the frame and located beside the output end of the first vibratory feeder; the first movable seat is movably mounted on the first feeding frame under the drive of an external drive mechanism; the feeding head is movably mounted on the first movable seat and moves up and down with the first movable seat, and the feeding head is connected to a controller; the first feeding drive mechanism is mounted on the first movable seat and drives the feeding head to move up and down.

[0009] As a preferred embodiment, the transfer assembly includes a transfer frame, a second movable seat, a first gripper, and a transfer drive mechanism; the transfer frame is mounted on the frame and located beside the output end of the second vibratory feeder; the second movable seat can be movably mounted on the transfer frame along the output direction of the second vibratory feeder under the drive of an external drive mechanism; the first gripper is movably mounted on the second movable seat; and the transfer drive mechanism is mounted on the second movable seat and drives the first gripper to open and close.

[0010] As a preferred embodiment, the first gripper consists of two grippers arranged at intervals along the movement direction of the second movable seat, wherein a triangular material distribution plate is provided at the opening of one gripper.

[0011] As a preferred embodiment, the second feeding assembly includes a second feeding frame, a second gripper, and a second feeding drive mechanism; the second feeding frame can be movably mounted on the frame by the external drive mechanism; the second gripper can be movably mounted on the second feeding frame laterally and moves back and forth with the second feeding frame; the second feeding drive mechanism is mounted on the second feeding frame and drives the second gripper to move back and forth laterally.

[0012] As a preferred embodiment, the rotary plug-in assembly includes a mounting frame, a rotary disk, and a rotary drive mechanism; the mounting frame can be movably mounted on the frame under the drive of an external drive mechanism; the rotary disk can be rotatably mounted on the mounting frame and moves back and forth with the mounting frame, and the periphery of the rotary disk is provided with grippers for holding elements, and the grippers are multiple grippers arranged at equal angles; the rotary drive mechanism is mounted on the mounting frame and drives the rotary disk to rotate back and forth.

[0013] As a preferred embodiment, the material dispensing assembly includes a material dispensing frame, a material dispensing head, and a material dispensing drive mechanism; the material dispensing frame is mounted on the frame and located below the rotary plug-in assembly; there are two material dispensing heads, which are closable and mounted on the material dispensing frame, and one material dispensing head is provided with a dispensing section that cooperates with the other material dispensing head for separating the element pins; the material dispensing drive mechanism is mounted on the material dispensing frame and drives the two material dispensing heads to open and close.

[0014] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0015] By incorporating a rotary insertion assembly and a material distribution assembly, with the material distribution assembly positioned on the frame below the rotary insertion assembly, the material distribution assembly separates the two leads of the element during insertion. This prevents the leads from contacting each other during the insertion process between the element and the rubber stopper, thus avoiding interference with subsequent testing and processing. Furthermore, it eliminates the need for additional manual separation of the leads, effectively reducing labor costs.

[0016] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a preferred embodiment of the present utility model;

[0018] Figure 2 This is a partial assembly diagram of a preferred embodiment of the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the turntable assembly in a preferred embodiment of the present invention;

[0020] Figure 4 This is a three-dimensional structural diagram of the first feeding component in a preferred embodiment of the present invention;

[0021] Figure 5 This is a three-dimensional structural diagram of the transfer component in a preferred embodiment of the present invention;

[0022] Figure 6 This is a three-dimensional structural diagram of the second feeding component in a preferred embodiment of the present invention;

[0023] Figure 7 This is a three-dimensional structural diagram of the rotary plug-in assembly in a preferred embodiment of the present invention;

[0024] Figure 8 This is a three-dimensional structural diagram of the material dispensing component in a preferred embodiment of the present invention.

[0025] Explanation of reference numerals in the attached diagram:

[0026] 10. Rack 11. Turntable assembly

[0027] 111. Mounting base; 112. Turntable

[0028] 113, Material tray 20, Controller

[0029] 30. First vibratory feeder; 40. First feeding assembly

[0030] 41. First feeding rack 42. First movable seat

[0031] 43. Feeding head 44. First feeding drive mechanism

[0032] 50. Second vibratory feeder; 60. Transfer assembly

[0033] 61. Transfer frame; 62. Second movable seat

[0034] 63. First gripper; 631. Material distribution plate

[0035] 64. Transfer drive mechanism; 70. Second feeding assembly

[0036] 71. Second feeding rack 72. Second gripper

[0037] 73. Second feeding drive mechanism; 80. Rotary insertion assembly

[0038] 81. Mounting bracket 82. Rotary disc

[0039] 821. Material claw; 83. Rotary drive mechanism

[0040] 90. Material distribution assembly; 91. Material distribution rack

[0041] 92. Material distribution head; 921. Material distribution section

[0042] 93. Material distribution drive mechanism. Detailed Implementation

[0043] Please refer to Figures 1 to 8 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a frame 10, a controller 20, a first vibratory feeder 30, a first feeding assembly 40, a second vibratory feeder 50, a transfer assembly 60, a second feeding assembly 70, a rotary insertion assembly 80, and a material distribution assembly 90.

[0044] A turntable assembly 11 is provided on the frame 10; the controller 20 is provided on the frame 10; in this embodiment, the turntable assembly 11 includes a mounting base 111 and a turntable 112; the mounting base 111 is provided on the frame 10, and the turntable 112 is rotatably mounted on the mounting base 111 under the drive of an external drive mechanism. Multiple material trays 113 for clamping rubber plugs are arranged at equal angles around the periphery of the turntable 112, so that the rubber plugs are clamped by the turntable 112 and the rubber plugs are driven to be conveyed backward.

[0045] The first vibratory plate 30 is mounted on the frame 10, and the output end of the first vibratory plate 30 is located on the side of the turntable assembly 11. The first vibratory plate 30 is connected to the controller 20.

[0046] The first feeding component 40 is disposed on the frame 10 and located between the output end of the first vibratory feeder 30 and the turntable assembly 11. The first feeding component 40 is connected to the controller 20. The first feeding component 40 is used to feed the rubber plug fed by the first vibratory feeder 30 into the turntable assembly 11. In this embodiment, the first feeding component 40 includes a first feeding rack 41, a first movable seat 42, a feeding head 43, and a first feeding drive mechanism 44. The first feeding rack 41 is disposed on the frame 10 and located beside the output end of the first vibratory feeder 30. The first movable seat 42 can be movably disposed on the first feeding rack 41 under the drive of an external drive mechanism. The feeding head 43 can be movably disposed on the first movable seat 42 and moves up and down with the first movable seat 42. The feeding head 43 is connected to the controller 20. The first feeding drive mechanism 44 is disposed on the first movable seat 42 and drives the feeding head 43 to move up and down.

[0047] The second vibratory plate 50 is mounted on the frame 10 and located next to the turntable assembly 11. The second vibratory plate 50 is connected to the controller 20.

[0048] The transfer component 60 is mounted on the frame 10 and located beside the output end of the second vibrating plate 50. The transfer component 60 is connected to the controller 20. In this embodiment, the transfer component 60 includes a transfer frame 61, a second movable seat 62, a first gripper 63, and a transfer drive mechanism 64. The transfer frame 61 is mounted on the frame 10 and located beside the output end of the second vibrating plate 50. The second movable seat 62 can be moved back and forth on the transfer frame 61 along the output direction of the second vibrating plate 50 under the drive of an external drive mechanism. The first gripper 63 is openable and closable on the second movable seat 62. The transfer drive mechanism 64 is mounted on the second movable seat 62 and drives the first gripper 63 to open and close. There are two first grippers 63 arranged at intervals along the movement direction of the second movable seat 62. A triangular dividing plate 631 is provided at the opening of one gripper 63. The dividing plate 631 is used to initially separate the two pins in the element, thereby facilitating its insertion process with the rubber stopper.

[0049] The second feeding component 70 is mounted on the frame 10, and its output end moves back and forth between the output end of the second vibratory feeder 50 and the transfer component 60. The second feeding component 70 is connected to the controller 20. In this embodiment, the second feeding component 70 includes a second feeding rack 71, a second gripper 72, and a second feeding drive mechanism 73. The second feeding rack 71 can be mounted on the frame 10 and moved up and down under the drive of an external drive mechanism. The second gripper 72 can be mounted on the second feeding rack 71 and moves back and forth with the second feeding rack 71. The second feeding drive mechanism 73 is mounted on the second feeding rack 71 and drives the second gripper 72 to move back and forth laterally. The second feeding component 70 is used to feed the particles conveyed from the second vibratory feeder 50 to the transfer component 60.

[0050] The rotary plug-in assembly 80 is mounted on the frame 10 and located between the transfer assembly 60 and the turntable assembly 11. The rotary plug-in assembly 80 is connected to the controller 20. In this embodiment, the rotary plug-in assembly 80 includes a mounting frame 81, a rotating disk 82, and a rotary drive mechanism 83. The mounting frame 81 can be movably mounted on the frame 10 under the drive of an external drive mechanism. The rotating disk 82 can be rotatably mounted on the mounting frame 81 and moves back and forth with the mounting frame 81. The periphery of the rotating disk 82 is provided with material claws 821 for holding elements. Multiple material claws 821 are arranged at equal angles. The rotary drive mechanism 83 is mounted on the mounting frame 81 and drives the rotating disk 82 to rotate back and forth. The rotary feeding method ensures the continuity of the feeding process and further improves the processing efficiency.

[0051] The material distribution component 90 is mounted on the frame 10 and located below the rotary plug-in component 80. The material distribution component 90 is used to separate the two pins of the element during plug-in. In this embodiment, the material distribution component 90 includes a material distribution rack 91, a material distribution head 92, and a material distribution drive mechanism 93. The material distribution rack 91 is mounted on the frame 10 and located below the rotary plug-in component 80. Two material distribution heads 92 are provided, which are closable and mounted on the material distribution rack 91. One material distribution head 92 has a material distribution section 921 that cooperates with the other material distribution head 92 to separate the pins of the element. Through the material distribution section 921, when the two material distribution heads 92 merge towards the middle, the two pins of the element are separated. The material distribution drive mechanism 93 is mounted on the material distribution rack and drives the two material distribution heads 92 to open and close.

[0052] The key design feature of this invention is that it includes a rotary insertion assembly and a material distribution assembly. The material distribution assembly is positioned on the frame below the rotary insertion assembly. During insertion, the material distribution assembly separates the two leads of the element, preventing them from contacting each other and affecting subsequent testing and processing. This also eliminates the need for additional manual separation of the leads, effectively reducing labor costs.

[0053] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A capacitor element plug penetrating apparatus characterized by comprising: The system includes a frame, a controller, a first vibratory feeder, a first feeding assembly, a second vibratory feeder, a transfer assembly, a second feeding assembly, a rotary insertion assembly, and a dispensing assembly. A turntable assembly is mounted on the frame. The controller is mounted on the frame. The first vibratory feeder is mounted on the frame, with its output end located beside the turntable assembly, and is connected to the controller. The first feeding assembly is mounted on the frame and positioned between the output end of the first vibratory feeder and the turntable assembly, and is connected to the controller. The second vibratory feeder is mounted on the frame and located beside the turntable assembly. The second vibratory feeder is connected to the controller; the transfer assembly is mounted on the frame and located beside the output end of the second vibratory feeder, and is connected to the controller; the second feeding assembly is mounted on the frame, and its output end moves back and forth between the output end of the second vibratory feeder and the transfer assembly, and is connected to the controller; the rotary insertion assembly is mounted on the frame and located between the transfer assembly and the turntable assembly, and is connected to the controller; the material distribution assembly is mounted on the frame and located below the rotary insertion assembly, and is used to separate the two pins of the element during insertion.

2. The capacitor element piercing plug apparatus of claim 1, wherein: The turntable assembly includes a mounting base and a turntable; the mounting base is mounted on the frame, and the turntable is rotatably mounted on the mounting base under the drive of an external drive mechanism. Multiple material trays for clamping rubber plugs are arranged at equal angles around the periphery of the turntable.

3. The capacitor element penetrating plug apparatus of claim 1, wherein: The first feeding assembly includes a first feeding frame, a first movable seat, a feeding head, and a first feeding drive mechanism; the first feeding frame is mounted on the frame and located next to the output end of the first vibratory feeder; the first movable seat can be movably mounted on the first feeding frame under the drive of an external drive mechanism; the feeding head can be movably mounted on the first movable seat and moves up and down with the first movable seat, and the feeding head is connected to a controller; the first feeding drive mechanism is mounted on the first movable seat and drives the feeding head to move up and down.

4. The capacitor element piercing plug apparatus of claim 1, wherein: The transfer assembly includes a transfer frame, a second movable seat, a first gripper, and a transfer drive mechanism; the transfer frame is mounted on the frame and located beside the output end of the second vibratory feeder; the second movable seat can be moved back and forth on the transfer frame along the output direction of the second vibratory feeder under the drive of an external drive mechanism; the first gripper can be opened and closed on the second movable seat; and the transfer drive mechanism is mounted on the second movable seat and drives the first gripper to open and close.

5. The capacitor element penetrating plug apparatus of claim 4, wherein: The first gripper consists of two grippers arranged at intervals along the movement direction of the second movable seat, and one of the grippers has a triangular material distribution plate at its opening.

6. The capacitor element penetrating plug apparatus of claim 1, wherein: The second feeding assembly includes a second feeding frame, a second gripper, and a second feeding drive mechanism; the second feeding frame can be movably mounted on the frame by being driven by an external drive mechanism; the second gripper can be movably mounted on the second feeding frame laterally and moves back and forth with the second feeding frame; the second feeding drive mechanism is mounted on the second feeding frame and drives the second gripper to move back and forth laterally.

7. The capacitor element penetrating plug apparatus of claim 1, wherein: The rotary plug-in assembly includes a mounting frame, a rotary disk, and a rotary drive mechanism; the mounting frame can be movably mounted on the frame under the drive of an external drive mechanism; the rotary disk can be rotatably mounted on the mounting frame and moves back and forth with the mounting frame; the rotary disk is provided with material claws for holding elements around its periphery, and the material claws are multiple claws arranged at equal angles; the rotary drive mechanism is mounted on the mounting frame and drives the rotary disk to rotate back and forth.

8. The capacitor element penetrating plug apparatus of claim 1, wherein: The material dispensing assembly includes a material dispensing frame, a material dispensing head, and a material dispensing drive mechanism. The material dispensing frame is mounted on the frame and located below the rotary plug-in assembly. There are two material dispensing heads, which are closable and mounted on the material dispensing frame. One material dispensing head is provided with a dispensing section that cooperates with the other material dispensing head to separate the element pins. The material dispensing drive mechanism is mounted on the material dispensing frame and drives the two material dispensing heads to open and close.

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