An LED lamp housing carrier automated loading apparatus

Abstract

The utility model provides a kind of LED lamp shell carrier automation equipment, it is related to equipment technical field, the utility model includes machine body, the machine body is placed on ground and provides support for integral component;Guide rail, the guide rail is set on machine body, and the carrier is conveyed using motor and transmission belt;Track, the track is set on machine body, and the shell is conveyed using transmission wheel;Mechanical hand, the mechanical hand is set on machine body, wherein mechanical hand cooperation suction cup is grasped to the shell stacked on carousel on track and is conveyed;Positioning device, the positioning device is set on carousel, the utility model can be stacked to the LED lamp shell of multiple different sizes by setting positioning device, reduce personnel when different size shell is stacked, need to replace corresponding size rack, cause its operation step is complicated and time-consuming and laborious situation, improve the processing efficiency and stacking flexibility of different size shell.

Description

Technical Field

[0001] This utility model relates to the field of loading equipment technology, and in particular to an automated loading equipment for LED lamp housing carriers. Background Technology

[0002] The LED lamp housing carrier automated loading equipment is an automated device specifically designed for the automatic assembly of the housing and carrier during the LED lamp production process. Its core function is to achieve efficient and precise assembly through mechanical structure, sensing system and intelligent control.

[0003] The existing automated loading equipment for LED lamp housing carriers works by stacking the housings on a rack and placing the carrier on a conveyor belt along a guide rail. A motor-driven conveyor belt transports the carrier to a designated position. A robotic arm, in conjunction with a suction cup, picks up the housings stacked on the rack and places them onto a track for laser marking. Then, drive wheels on the track transport the housings to the carrier for assembly. Once assembled, the housings and carrier are lifted by a hydraulic rod and conveyed out through the top of the guide rail, thus completing the automated loading of the LED lamp housings and carriers.

[0004] However, since the size of the rack is fixed, it may only be able to fix shells of a single size. When processing shells of different sizes, it is necessary to change to a rack of the corresponding size for stacking and fixing. This can easily lead to more steps required for personnel to change racks, which is time-consuming and labor-intensive, affecting processing efficiency. Utility Model Content

[0005] The technical problem this utility model aims to solve is that, due to the fixed size of the material rack, it may only be able to fix shells of a single size. When processing shells of different sizes, it is necessary to replace the material rack with one of the corresponding sizes for stacking and fixing. This can easily lead to a lot of steps required for personnel to change the material rack, which is time-consuming and labor-intensive, thus affecting processing efficiency.

[0006] The technical solution adopted by this utility model to solve its technical problem is: an automated loading device for LED lamp housing carriers, comprising: a body, which is placed on the ground to provide support for the overall components; a guide rail, which is set on the body and uses a motor and a conveyor belt to transport the carrier; a track, which is set on the body and uses a drive wheel to transport the housing; a robotic arm, which is set on the body and uses a suction cup to grab the housings stacked on the turntable and transport them onto the track; and a positioning device, which is set on the turntable and used to limit the position of the stacked housings.

[0007] Preferably, the positioning device includes: a slide rail, which is detachably mounted on the turntable via an assembly assembly, wherein the inner wall of the slide rail has a T-shaped cross-section; a baffle, the surface of which is slidably connected to the inner wall of the slide rail, wherein the side of the baffle away from the slide rail has multiple slots; a spring pin, the surface of which is slidably connected to the inner wall of the baffle, wherein the other end of the spring pin is fixedly connected to the baffle, wherein the spring pin is fixed to the baffle by inserting into the baffle and the slide rail; and an intercepting plate, the surface of which is engaged and fixed to the inner wall of the slots.

[0008] The effect achieved by the above components is as follows: By setting up a positioning device, the spring pin is first manually pulled out of the slide rail and the two baffles are moved so that the two baffles move in opposite directions along the inside of the slide rail. When the distance between the two baffles is adapted to the length of the outer shell, the two spring pins correspond to the inner wall of any hole on the slide rail. At this time, under the reaction force of the spring in the spring pin, the spring pin moves back towards the slide rail, so that the spring pin moves to the position of inserting into the slide rail and fixing the position of the baffle, thereby adjusting the distance between the two baffles. At the same time, the two intercepting plates are manually inserted into the corresponding slots and fixed so that the distance between the two intercepting plates is adapted to the width of the outer shell. At this time, the outer shell is placed between the two baffles and the four intercepting plates, so that the baffles and intercepting plates cooperate to intercept the outer shell in multiple directions, thereby achieving the positioning of the outer shell. This reduces the need to change the corresponding size rack when stacking outer shells of different sizes, reduces the operation steps and time required when stacking outer shells of different sizes, and improves the processing efficiency and stacking flexibility of outer shells of different sizes.

[0009] Preferably, a handle is fixedly connected to one side of the baffle, wherein the inner side of the handle is provided with multiple anti-slip protrusions.

[0010] The effect achieved by the above components is that by setting handles, a point of leverage can be provided for personnel to manually move the baffle, thereby improving the convenience of manually moving the baffle.

[0011] Preferably, a screw is fixedly connected to one side of the baffle, wherein a threaded ring is threadedly connected to the surface of the screw, and a pressure plate is sleeved on the surface of the screw, wherein the threaded ring moves along the surface of the screw and fixes the pressure plate by pressing it, wherein the pressure plate is positioned at the opening of the slot to limit the intercepting plate.

[0012] The effect achieved by the above components is as follows: by setting the pressure plate, when the interceptor plate is inserted into the slot, the pressure plate is fitted onto the screw and the screw hole ring is manually turned so that the screw hole ring moves along the surface of the screw towards the baffle and is limited by the pressure plate, so that the pressure plate fits against the surface of the baffle, covers the inner wall of the slot and limits the interceptor plate inside the slot, thereby achieving the limitation and reinforcement of the interceptor plate and reducing the possibility of the interceptor plate sliding or shaking during use.

[0013] Preferably, the surface of the screw hole ring is fixedly connected with a plurality of protrusions, and the plurality of protrusions are arranged at equal intervals.

[0014] The effect achieved by the above-mentioned components is that by setting up protrusions, the hands can be intercepted, reducing the chance of the hands slipping when manually rotating the screw hole ring.

[0015] Preferably, a wear-resistant plate is fixedly connected to one side of the interceptor plate, wherein the wear-resistant plate is made of nickel alloy.

[0016] The effect achieved by the above components is that by setting the wear-resistant plate, the wear-resistant plate can replace the interceptor plate in contact with the outer shell surface, reducing the wear caused by the outer shell to the interceptor plate, and improving the service life and wear resistance of the interceptor plate.

[0017] Preferably, the assembly component includes: a rectangular frame, which is fixedly connected to the turntable;

[0018] A locking block is movably installed inside a rectangular frame via a spring rod, wherein one end of the spring rod is fixedly connected to the locking block and the other end is fixedly connected to the inner wall of the rectangular frame, and the surface of the spring rod is slidably connected to the inner wall of the rectangular frame.

[0019] A perforated block is fixed to a slide rail, wherein the perforated block is placed inside a rectangular frame and fixed by a locking block.

[0020] The effect achieved by the above components is as follows: by setting the assembly components, the slide rail is first moved manually to drive the hole block to move. When the hole block moves to the position to be inserted into the rectangular frame, the hole block squeezes the locking block, causing the locking block to move inside the rectangular frame. When the hole block is fully inserted into the rectangular frame, under the reaction force of the spring in the spring rod, the spring rod pushes the locking block to move closer to the hole block, so that the locking block moves to the position to be inserted into the hole block and fixes it, thereby completing the assembly and fixation between the slide rail and the turntable. At the same time, the slide rail can be easily disassembled in the future, improving the flexibility of the positioning device and the convenience of later maintenance.

[0021] Preferably, the end of the hole block away from the slide rail is provided with an oblique angle, wherein the surface slope of the oblique angle is adapted to the surface slope of the card block.

[0022] The effect achieved by the above components is that by creating an angle on the perforated block, the slopes of the surfaces of the perforated block and the locking block can be matched when the perforated block pushes the locking block, thereby improving the smoothness of the perforated block pushing the locking block.

[0023] The beneficial effects of this utility model are:

[0024] By setting up a positioning device, LED light housings of various sizes and models can be stacked, reducing the need for personnel to change to corresponding size racks when stacking housings of different sizes, which makes the operation steps cumbersome, time-consuming and labor-intensive, and improving the processing efficiency and stacking flexibility of housings of different sizes. Attached Figure Description

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0027] Figure 2 This utility model Figure 1 A schematic diagram of a partial three-dimensional structure;

[0028] Figure 3 This is a three-dimensional structural diagram of the interceptor plate of this utility model;

[0029] Figure 4 This is a three-dimensional structural diagram of the slide rail of this utility model;

[0030] Figure 5 This is a partial sectional view of the rectangular frame of this utility model.

[0031] Legend: 1. Body; 2. Guide rail; 3. Track; 4. Robotic arm; 5. Turntable; 6. Positioning device; 61. Slide rail; 62. Baffle; 63. Spring pin; 64. Screw; 65. Screw hole ring; 66. Pressure plate; 67. Handle; 68. Slot; 69. Interceptor plate; 610. Wear-resistant plate; 7. Assembly component; 71. Rectangular frame; 72. Spring rod; 73. Locking block; 74. Hole block. Detailed Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0034] Figure 1-5 An automated loading device for LED lamp housing carriers is shown, comprising: a body 1, which is placed on the ground to provide support for the overall components; a guide rail 2, which is mounted on the body 1 and uses a motor and conveyor belt to transport the carrier; a track 3, which is mounted on the body 1 and uses drive wheels to transport the housing; a robotic arm 4, which is mounted on the body 1 and uses a suction cup to grab the housings stacked on a turntable 5 and place them onto the track 3 for transport; and a positioning device 6, which is mounted on the turntable 5 and is used to limit the placement of the stacked housings.

[0035] Figure 2 , Figure 3 and Figure 4The positioning device 6 shown includes: a slide rail 61, which is detachably mounted on the turntable 5 via an assembly assembly 7, wherein the inner wall of the slide rail 61 has a T-shaped cross-section; a baffle 62, the surface of which is slidably connected to the inner wall of the slide rail 61, wherein the side of the baffle 62 away from the slide rail 61 has multiple slots 68; a spring pin 63, the surface of which is slidably connected to the inner wall of the baffle 62, wherein the other end of the spring pin 63 is fixedly connected to the baffle 62, wherein the spring pin 63 fixes the baffle 62 by inserting into the baffle 62 and the slide rail 61; and an intercepting plate 69, the surface of which is engaged and fixed to the inner wall of the slots 68. By setting the positioning device 6, the spring pin 63 is first manually pulled out of the slide rail 61 and the two baffles 62 are moved, so that the two baffles 62 move in opposite directions along the inside of the slide rail 61. When the two baffles 62 move to a position where the distance between them matches the length of the outer shell, the two spring pins 63 are engaged and fixedly connected to the inner wall of the slots 68. The spring pin 63 corresponds to the inner wall of any hole on the slide rail 61. At this time, under the reaction force of the spring in the spring pin 63, the spring pin 63 moves towards the slide rail 61 to reset, so that the spring pin 63 moves to the position of inserting into the slide rail 61 and fixing the position of the baffle 62, thereby adjusting the distance between the two baffles 62. At the same time, the two intercepting plates 69 are manually inserted into the corresponding slots 68 and fixed, so that the distance between the two intercepting plates 69 matches the width of the shell. At this time, the shell is placed between the two baffles 62 and the four intercepting plates 69, so that the baffles 62 cooperate with the intercepting plates 69 to intercept the shell in multiple directions, thereby achieving the positioning of the shell. This reduces the need to change the corresponding size rack when stacking shells of different sizes, reduces the operation steps and time required when stacking shells of different sizes, and improves the processing efficiency and stacking flexibility of shells of different sizes.

[0036] Figure 2 , Figure 3 and Figure 4A handle 67 is fixedly connected to one side of the baffle 62 shown. The inner side of the handle 67 has multiple anti-slip protrusions. The handle 67 provides a point of leverage for manual movement of the baffle 62, improving the ease of manual movement. A screw 64 is fixedly connected to one side of the baffle 62. A threaded ring 65 is threaded onto the surface of the screw 64. A pressure plate 66 is fitted onto the surface of the screw 64. The threaded ring 65 moves along the surface of the screw 64 and fixes the pressure plate 66 by pressing it. The pressure plate 66 is positioned at the opening of the slot 68. The interceptor plate 69 is limited by a pressure plate 66. When the interceptor plate 69 is inserted into the slot 68, the pressure plate 66 is placed on the screw 64 and the screw hole ring 65 is manually turned. The screw hole ring 65 moves along the surface of the screw 64 towards the baffle 62 and limits the pressure plate 66. The pressure plate 66 fits against the surface of the baffle 62, covers the inner wall of the slot 68 and limits the interceptor plate 69 inside the slot 68. This achieves the limitation and reinforcement of the interceptor plate 69 and reduces the possibility of the interceptor plate 69 sliding or shaking during use.

[0037] Figure 2 , Figure 3 and Figure 4 The screw ring 65 shown has multiple protrusions fixedly connected to its surface. These protrusions are arranged at equal intervals. By setting the protrusions, the hand can be intercepted, reducing the chance of the hand slipping when manually rotating the screw ring 65. A wear-resistant plate 610 is fixedly connected to one side of the interceptor plate 69. The wear-resistant plate 610 is made of nickel alloy. By setting the wear-resistant plate 610, it can replace the interceptor plate 69 in contact with the outer shell surface, reducing the wear caused by the outer shell to the interceptor plate 69 and improving the service life and wear resistance of the interceptor plate 69.

[0038] Figure 4 and Figure 5The assembly component 7 shown includes: a rectangular frame 71, which is fixedly connected to the turntable 5; a locking block 73, which is movably installed inside the rectangular frame 71 via a spring rod 72, wherein one end of the spring in the spring rod 72 is fixedly connected to the locking block 73, and the other end is fixedly connected to the inner wall of the rectangular frame 71, and the surface of the spring rod 72 is slidably connected to the inner wall of the rectangular frame 71; and a hole block 74, which is fixedly connected to the slide rail 61, wherein the hole block 74 is placed inside the rectangular frame 71 and fixed by the locking block 73. By setting the assembly component 7, the slide rail 61 is first manually moved to drive the hole block 74 to move. When the 74 moves to the position inside the rectangular frame 71, the hole block 74 presses against the locking block 73, causing the locking block 73 to move inside the rectangular frame 71. When the hole block 74 is fully inserted into the rectangular frame 71, the reaction force of the spring in the spring rod 72 pushes the locking block 73 towards the hole block 74, so that the locking block 73 moves to the position inside the hole block 74 and fixes it, thereby completing the assembly and fixation between the slide rail 61 and the turntable 5. At the same time, the slide rail 61 can be easily disassembled in the future, improving the flexibility of use of the positioning device 6 and the convenience of later maintenance.

[0039] Figure 4 and Figure 5 The end of the hole block 74 away from the slide rail 61 is provided with an angle, wherein the surface slope of the angle is adapted to the surface slope of the locking block 73. By providing an angle on the hole block 74, the slopes of the two surfaces can be adapted to each other when the hole block 74 pushes the locking block 73, thereby improving the smoothness of the hole block 74 pushing the locking block 73.

[0040] Working principle: First, manually move the slide rail 61 to move the hole block 74. When the hole block 74 moves to the position where it is inserted into the rectangular frame 71, it presses against the locking block 73, causing the locking block 73 to move inside the rectangular frame 71. When the hole block 74 is fully inserted into the rectangular frame 71, the reaction force of the spring in the spring rod 72 pushes the locking block 73 towards the hole block 74, fixing it inside the hole block 74. This completes the assembly and fixing between the slide rail 61 and the turntable 5. At this time, manually pull the spring pin 63 out of the slide rail 61 and move the two baffles 62, causing the two baffles 62 to move in opposite directions along the inside of the slide rail 61. When the two baffles 62 move to the position where they are inserted into the rectangular frame 71, the locking block 73 moves inside the rectangular frame 71. When the distance between the two is matched with the length of the outer shell, the two spring pins 63 correspond to the inner wall of any hole on the slide rail 61. At this time, under the reaction force of the spring in the spring pin 63, the spring pin 63 moves towards the slide rail 61 to reset, so that the spring pin 63 moves to the position of inserting into the slide rail 61 and fixing the position of the baffle 62, thereby adjusting the distance between the two baffles 62. At the same time, the two intercepting plates 69 are manually inserted into the corresponding slots 68 and fixed, so that the distance between the two intercepting plates 69 matches the width of the outer shell. At this time, the outer shell is placed between the two baffles 62 and the four intercepting plates 69, so that the baffles 62 cooperate with the intercepting plates 69 to intercept the outer shell in multiple directions, thereby achieving the positioning of the outer shell.

[0041] At this point, the carrier is placed on the conveyor belt of guide rail 2. The motor, in conjunction with the gear chain, drives the conveyor belt to transport the carrier to the designated position. Then, the robotic arm 4, in conjunction with the suction cup, picks up the shell stacked on the positioning device 6 and places it on the track 3 for laser marking. Subsequently, the transmission wheel on the track 3 transports the shell to the carrier for assembly. Then, the assembled shell and carrier are lifted by the hydraulic rod and conveyed out through the top of guide rail 2, thus completing the automated loading of the LED light shell and carrier.

[0042] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An automated loading device for LED lamp housing carriers, characterized in that it comprises: The body (1) is placed on the ground to provide support for the overall components; Guide rail (2), the guide rail (2) is set on the body (1) and the carrier is transported by motor and conveyor belt; Track (3), which is set on the body (1) and uses drive wheels to transport the outer shell; The robotic arm (4) is mounted on the machine body (1), and the robotic arm (4) works with the suction cup to grab the shells stacked on the turntable (5) and transport them onto the track (3); Positioning device (6) is set on turntable (5) to limit the placement of the outer shell.

2. The automated loading device for LED lamp housing carrier according to claim 1, characterized in that: The positioning device (6) includes: a slide rail (61), which is detachably mounted on the turntable (5) via an assembly assembly (7), wherein the inner wall cross-section of the slide rail (61) is T-shaped; A baffle (62) is slidably connected to the inner wall of the slide rail (61) on its surface. A plurality of slots (68) are provided on the side of the baffle (62) away from the slide rail (61). A spring pin (63) is slidably connected to the inner wall of the baffle (62) on its surface, wherein the other end of the spring pin (63) is fixedly connected to the baffle (62), wherein the spring pin (63) is fixed to the baffle (62) by inserting into the baffle (62) and the slide rail (61); The interceptor plate (69) is fixedly engaged with the inner wall of the slot (68).

3. The automated loading device for LED lamp housing carrier according to claim 2, characterized in that: A handle (67) is fixedly connected to one side of the baffle (62), wherein the inner side of the handle (67) is provided with multiple anti-slip protrusions.

4. The automated loading device for LED lamp housing carrier according to claim 2, characterized in that: A screw (64) is fixedly connected to one side of the baffle (62), wherein a screw hole ring (65) is threadedly connected to the surface of the screw (64), and a pressure plate (66) is sleeved on the surface of the screw (64). The screw hole ring (65) moves along the surface of the screw (64) and fixes the pressure plate (66) by pressing the pressure plate (66). The pressure plate (66) is positioned at the opening of the slot (68) to limit the interceptor plate (69).

5. An automated loading device for an LED lamp housing carrier according to claim 4, characterized in that: The surface of the screw hole ring (65) is fixedly connected with a plurality of protrusions, which are arranged at equal intervals.

6. An automated loading device for an LED lamp housing carrier according to claim 2, characterized in that: A wear-resistant plate (610) is fixedly connected to one side of the interceptor plate (69), wherein the wear-resistant plate (610) is made of nickel alloy.

7. An automated loading device for an LED lamp housing carrier according to claim 2, characterized in that: The assembly component (7) includes: a rectangular frame (71), which is fixedly connected to the turntable (5); The locking block (73) is movably installed inside the rectangular frame (71) via a spring rod (72), wherein one end of the spring in the spring rod (72) is fixedly connected to the locking block (73), and the other end is fixedly connected to the inner wall of the rectangular frame (71), wherein the surface of the spring rod (72) is slidably connected to the inner wall of the rectangular frame (71); Hole block (74), the hole block (74) is fixed on the slide rail (61), wherein the hole block (74) is placed inside the rectangular frame (71) and fixed by the locking block (73) inserted into it.

8. An automated loading device for an LED lamp housing carrier according to claim 7, characterized in that: The end of the hole block (74) away from the slide rail (61) is provided with an oblique angle, wherein the surface slope of the oblique angle is adapted to the surface slope of the card block (73).

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