A feeding device for inductor processing

Abstract

The utility model discloses a kind of feeding devices for inductor processing, including base and raw material roller mounted on base, the downside of the raw material roller is provided with transmission platform, to drive raw material roller to rotate, the lower end outer wall of the transmission platform is provided with driving motor a, to drive transmission platform to rotate, the right side of the raw material roller is provided with multiple tension rollers, the right side of the tension roller is provided with tight pressure roller group a, the right side of the tight pressure roller group a is provided with tight pressure roller group b, to ensure that raw material is in straight state, the inside of the raw material roller is provided with positioning rod, by installing threaded head and threaded groove, avoid the situation that raw material roller needs to be fine-tuned in air multiple times, can be more intuitive, more accurate to the position of alignment positioning rod and raw material roller, relative to traditional hoisting installation mode, new installation mode is by pushing raw material roller and using threaded connection fixed, avoid the direct impact of raw material roller falling process to equipment.

Description

Technical Field

[0001] This utility model belongs to the technical field of inductor production, specifically relating to a feeding device for inductor processing. Background Technology

[0002] Inductor feeding devices are automated equipment specifically designed for the inductor manufacturing process, aiming to efficiently and accurately provide the necessary raw materials and components for inductor processing steps. With the miniaturization and high performance of electronic devices, the demand for inductors is increasing, placing higher requirements on their processing accuracy and production efficiency. This type of feeding device has emerged to meet the needs of modern inductor production for both large-scale and refined operations.

[0003] However, when installing the raw material roller, an external lifting device is usually used to lift the raw material roller, move it to the positioning rod, insert the positioning rod into the inside of the raw material roller, and then lower the raw material roller. During this process, the position of the raw material roller needs to be finely adjusted in the air multiple times to ensure that the positioning rod is inserted into the inside of the raw material roller. Utility Model Content

[0004] The purpose of this invention is to provide a feeding device for inductor processing, so as to solve the problem mentioned in the background art that the position of the raw material roller needs to be finely adjusted in the air multiple times to ensure that the positioning rod is inserted into the inside of the raw material roller.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a feeding device for inductor processing, comprising a base and a raw material roller mounted on the base;

[0006] A transmission platform is provided on the lower side of the raw material roller to drive the raw material roller to rotate;

[0007] The lower outer wall of the transmission platform is equipped with a drive motor a to drive the transmission platform to rotate.

[0008] Multiple tension rollers are provided on the right side of the raw material roller, and a pressure roller group a is provided on the right side of the tension rollers. A pressure roller group b is provided on the right side of the pressure roller group a to ensure that the raw material is in a straight state. A positioning rod is provided inside the raw material roller.

[0009] The upper outer wall of the transmission platform has an upward-opening threaded hole at its center, and the lower outer wall of the positioning rod is fixedly connected with a threaded head that engages with the threaded hole.

[0010] Preferably, a fastening screw is provided inside the upper outer wall of the positioning rod to further restrict the position of the positioning rod.

[0011] Preferably, the upper outer wall of the base has an upward-opening groove near the left side, and multiple limiting rods are fixedly connected at equal intervals between the inner walls of the front and rear ends of the groove.

[0012] Preferably, each of the plurality of limiting rods is fitted with a roller.

[0013] Preferably, a guide frame is provided between the raw material roller and the tension roller, and guide rollers are provided between the inner walls of the upper and lower ends of the guide frame to guide the direction of the raw material.

[0014] Preferably, the lower outer walls of both the pressing roller group a and the pressing roller group b are fixedly connected with transmission rods, and a transmission belt is provided between the two transmission rods.

[0015] Preferably, a drive motor b is provided at the lower end of the pressure roller group a to drive the pressure roller group a and the pressure roller group b to rotate.

[0016] Preferably, a controller is fixedly connected to the front outer wall of the base, and limit strips are fixedly connected to the upper outer wall of the base near the front and rear sides respectively.

[0017] Preferably, a fixing frame is fixedly connected to the lower outer wall of the base to limit the position of the drive motor a, and support feet are fixedly connected to the four corners of the lower outer wall of the base.

[0018] Compared with the prior art, the present invention provides a feeding device for inductor processing, which has the following advantages:

[0019] By installing threaded heads and grooves, the raw material roller can be moved to the transmission platform by pushing it. Then, a positioning rod is inserted into the raw material roller and screwed into the threaded hole on the transmission platform. This restricts the installation of the positioning rod, avoiding the need for multiple mid-air adjustments to the raw material roller. This allows for more intuitive and precise alignment of the positioning rod and the raw material roller, reducing positioning difficulty and time. Compared to traditional lifting installation methods where the impact of the falling raw material roller damages related equipment components, the new installation method avoids direct impact on the equipment during the falling process by pushing the raw material roller and fixing it with a threaded connection.

[0020] By installing rollers, the raw material roller can be moved with the assistance of the rollers. The operator only needs to apply a small pushing force to easily slide the raw material roller onto the transmission platform. The operator can more accurately control the direction and position of the raw material roller's movement. Attached Figure Description

[0021] Figure 1This is a schematic diagram of the structure of a feeding device for inductor processing according to the present invention.

[0022] Figure 2 This is a partial structural schematic diagram of the frontal cross-section of the raw material roller area of ​​this utility model.

[0023] Figure 3 This is a partial structural schematic diagram of the front view of region a of the tension roller assembly of this utility model.

[0024] Figure 4 This is a partial structural schematic diagram of the frontal cross-section of the raw material roller area of ​​this utility model.

[0025] Figure 5 This is a top view of a partial structural diagram of the base area of ​​this utility model.

[0026] In the diagram: 1. Base; 2. Limiting bar; 3. Raw material roller; 4. Guide roller; 5. Positioning rod; 6. Guide frame; 7. Tension roller; 8. Pressure roller group a; 9. Pressure roller group b; 10. Controller; 11. Support leg; 12. Transmission platform; 13. Fixing frame; 14. Drive motor a; 15. Transmission rod; 16. Transmission belt; 17. Drive motor b; 18. Fastening screw; 19. Threaded head; 20. Threaded hole; 21. Roller; 22. Groove; 23. Limiting rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] This utility model provides, for example Figure 1-5 The inductor processing feeding device shown includes a base 1 and a raw material roller 3 mounted on the base 1.

[0029] A transmission platform 12 is provided on the lower side of the raw material roller 3 to drive the raw material roller 3 to rotate;

[0030] A drive motor a14 is provided on the lower outer wall of the transmission platform 12 to drive the transmission platform 12 to rotate;

[0031] Multiple tension rollers 7 are arranged on the right side of the raw material roller 3, and a pressure roller group a8 is arranged on the right side of the tension rollers 7. A pressure roller group b9 is arranged on the right side of the pressure roller group a8 to ensure that the raw material is in a straight state. A positioning rod 5 is provided inside the raw material roller 3. First, the positioning rod 5 is inserted into the inside of the raw material roller 3. Then, the raw material roller 3 with the positioning rod 5 is placed on the transmission platform 12, so that the positioning rod 5 is accurately engaged with the corresponding positioning structure on the transmission platform 12. The drive motor a14 is started, and the drive motor a14 drives the transmission platform 12 to rotate. Then the raw material roller 3 begins to unwind. The unwound raw material passes through multiple tension rollers 7. The tension rollers 7 apply tension to the raw material according to the preset tension value. After the tension is adjusted, the raw material passes through the pressing roller group a8 and the pressing roller group b9 in sequence. The pressing roller group a8 first performs preliminary pressing and guiding on the raw material to initially level it. Then, the raw material enters the pressing roller group b9. The pressing roller group b9 further performs fine pressing and adjustment on the raw material to make it straight and flat. Then it is conveyed to the subsequent inductor processing station.

[0032] A threaded hole 20 with an upward opening is provided at the center of the upper outer wall of the transmission platform 12. A threaded head 19 that engages with the threaded hole 20 is fixedly connected to the lower outer wall of the positioning rod 5. The raw material roller 3 is moved above the transmission platform 12 so that the threaded head 19 of the positioning rod 5 is aligned with the threaded hole 20 on the transmission platform 12. The threaded head 19 is slowly screwed into the threaded hole 20. As the threads gradually engage, the raw material roller 3 gradually approaches the transmission platform 12 and is finally firmly fixed above it.

[0033] like Figure 4 and Figure 5 As shown, a fastening screw 18 is provided inside the upper outer wall of the positioning rod 5 to restrict the position of the positioning rod 5 for a second time. A groove 22 with an upward opening is provided on the upper outer wall of the base 1 near the left side. Multiple limiting rods 23 are fixedly connected at equal intervals between the inner walls of the front and rear ends of the groove 22. Rollers 21 are sleeved on the outer circles of the multiple limiting rods 23.

[0034] When it is necessary to move the raw material roller 3 above the transmission platform 12, the raw material roller 3 comes into contact with the surface of the drum 21 during the movement. Since the rolling friction coefficient of the drum 21 is much smaller than the sliding friction coefficient when the raw material roller 3 is in direct contact with the base 1, the operator only needs to apply a small force to push the raw material roller 3 to roll on the drum 21, and easily realize the movement of the raw material roller 3.

[0035] like Figure 1 As shown, a guide frame 6 is provided between the raw material roller 3 and the tension roller 7. Guide rollers 4 are provided between the inner walls of the upper and lower ends of the guide frame 6 to guide the direction of the raw material.

[0036] After the raw material is released from the raw material roller 3, it will pass through the guide roller 4 to ensure that the raw material enters the tension roller 7 in a specific direction and posture, so as to avoid problems such as deviation and entanglement of the raw material during the conveying process.

[0037] like Figure 3 As shown, transmission rods 15 are fixedly connected to the lower outer walls of both the pressure roller group a8 and the pressure roller group b9. A transmission belt 16 is provided between the two transmission rods 15. A drive motor b17 is provided at the lower end of the pressure roller group a8 to drive the pressure roller group a8 and the pressure roller group b9 to rotate.

[0038] When the drive motor b17 starts, its output shaft drives the pressure roller group a8 to rotate. The pressure roller group a8 drives the transmission belt 16 to move through the transmission rod 15 fixedly connected to its lower end. The transmission belt 16 is also in close contact with the transmission rod 15 of the pressure roller group b9. The movement of the transmission belt 16 then drives the pressure roller group b9 to rotate synchronously.

[0039] like Figure 1 As shown, a controller 10 is fixedly connected to the front outer wall of the base 1, and limit strips 2 are fixedly connected to the upper outer wall of the base 1 and near the front and rear sides respectively.

[0040] Operators can set and adjust the operating parameters of devices such as drive motor a14 and drive motor b17 through the operation interface of controller 10. Limit bar 2 restricts the working space on base 1 to prevent other items placed on base 1 from affecting the loading operation.

[0041] like Figure 1 and Figure 2 As shown, a fixing bracket 13 is fixedly connected to the lower outer wall of the base 1 to limit the position of the drive motor a14, and support legs 11 are fixedly connected to the four corners of the lower outer wall of the base 1.

[0042] The fixed frame 13 is used to limit the position of the drive motor a14 and ensure that the drive motor a14 remains stable during operation. The support leg 11 provides stable support for the entire feeding device, so that the device can be placed stably on the work site.

[0043] The implementation principle of this embodiment is as follows: First, the positioning rod 5 is inserted into the inside of the raw material roller 3. Then, the raw material roller 3 with the positioning rod 5 is placed on the transmission platform 12, so that the positioning rod 5 is accurately matched with the corresponding positioning structure on the transmission platform 12. The drive motor a14 is started, and the drive motor a14 drives the transmission platform 12 to rotate, thereby causing the raw material roller 3 to start unwinding. The unwound raw material passes through multiple tension rollers 7. The tension rollers 7 apply tension to the raw material according to the preset tension value. After the tension is adjusted, the raw material passes through the pressing roller group a8 and the pressing roller group b9 in sequence. The pressing roller group a8 first... First, the raw material is initially compressed and guided to level it. Then, the raw material enters the compression roller group b9, which further compresses and adjusts it to make it straight and flat. Then, it is transported to the subsequent inductor processing station. The raw material roller 3 is moved above the transmission platform 12, and the threaded head 19 of the positioning rod 5 is aligned with the threaded hole 20 on the transmission platform 12. The threaded head 19 is slowly screwed into the threaded hole 20. As the thread gradually engages, the raw material roller 3 gradually approaches the transmission platform 12 and is finally firmly fixed above it.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A feeding device for inductor processing, comprising a base (1) and a raw material roller (3) mounted on the base (1); A transmission platform (12) is provided on the lower side of the raw material roller (3) to drive the raw material roller (3) to rotate; The lower outer wall of the transmission platform (12) is provided with a drive motor a (14) to drive the transmission platform (12) to rotate; Multiple tension rollers (7) are provided on the right side of the raw material roller (3), and a pressure roller group a (8) is provided on the right side of the tension roller (7), and a pressure roller group b (9) is provided on the right side of the pressure roller group a (8) to ensure that the raw material is in a straight state. A positioning rod (5) is provided inside the raw material roller (3). Its features are: The transmission platform (12) has an upward-opening threaded hole (20) at the center of the upper outer wall, and the positioning rod (5) has a threaded head (19) fixedly connected to the lower outer wall to engage with the threaded hole (20).

2. The inductor processing feeding device according to claim 1, characterized in that: The upper outer wall of the positioning rod (5) is provided with a fastening screw (18) to restrict the position of the positioning rod (5) for a second time.

3. The inductor processing feeding device according to claim 1, characterized in that: The upper outer wall of the base (1) has an upward-opening groove (22) near the left side, and multiple limiting rods (23) are fixedly connected at equal intervals between the inner walls of the front and rear ends of the groove (22).

4. The inductor processing feeding device according to claim 3, characterized in that: Each of the multiple limiting rods (23) is fitted with a roller (21) on its circular outer side.

5. The inductor processing feeding device according to claim 1, characterized in that: A guide frame (6) is provided between the raw material roller (3) and the tension roller (7), and guide rollers (4) are provided between the inner walls of the upper and lower ends of the guide frame (6) to guide the direction of the raw material.

6. The inductor processing feeding device according to claim 1, characterized in that: The lower outer walls of the pressing roller group a (8) and the pressing roller group b (9) are both fixedly connected with transmission rods (15), and a transmission belt (16) is provided between the two transmission rods (15).

7. The inductor processing feeding device according to claim 1, characterized in that: The lower end of the pressing roller group a (8) is provided with a drive motor b (17) to drive the pressing roller group a (8) and the pressing roller group b (9) to rotate.

8. The inductor processing feeding device according to claim 1, characterized in that: A controller (10) is fixedly connected to the outer wall of the front end of the base (1), and limit strips (2) are fixedly connected to the outer wall of the upper end of the base (1) and close to the front and rear sides respectively.

9. The inductor processing feeding device according to claim 1, characterized in that: A fixed frame (13) is fixedly connected to the lower outer wall of the base (1) to limit the position of the drive motor a (14). Support legs (11) are fixedly connected to the four corners of the lower outer wall of the base (1).

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