Membrane bioreactor membrane device

By using a direct-insertion fixing method, UPVC pipes and stainless steel cotter pins are used to solve the problem of time-consuming and labor-intensive installation of traditional MBR membrane devices, achieving fast and stable installation and simplified membrane element replacement, improving installation efficiency and reducing membrane frame height.

CN224394693UActive Publication Date: 2026-06-23SHANDONG ZHAOJIN MOTIAN

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG ZHAOJIN MOTIAN
Filing Date
2025-06-19
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

The water collection pipe of traditional MBR membrane devices requires a professional electric wrench for installation, which is time-consuming and labor-intensive, and there is a risk of unstable installation.

Method used

The direct insertion fixing method is adopted, and the water collection pipe and the water production end are fixed to the MBR membrane frame through chemical-grade UPVC pipe and stainless steel cotter pin. Radial locking holes and anti-reverse cotter pins ensure stability, eliminating the need for special tools.

Benefits of technology

It enables quick and labor-saving installation, improves efficiency by 3 times, prevents water collection pipes and membrane elements from falling off, simplifies the membrane element replacement process, reduces membrane frame height, and optimizes installation conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to water treatment technology, specifically provide a kind of MBR membrane device, the MBR membrane device includes MBR membrane shelf, multiple MBR membrane elements and multiple water collecting pipes, wherein the fixed end of each water collecting pipe is fixed on MBR membrane shelf in straight insertion mode.The utility model is fixed by straight insertion mode, and it is convenient and time-saving and labor-saving, can get rid of the bondage of special electric tool, without considering the damage of bolt pretightening force to water collecting pipe fixed end and water production end and then to the fixed end of MBR membrane element.
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Description

Technical Field

[0001] This utility model relates to a water treatment device, and more particularly to an MBR membrane device. Background Technology

[0002] MBR, also known as membrane bioreactor, is a novel water treatment technology that combines membrane separation units with biological treatment units. Currently, MBR wastewater treatment processes are increasingly widely used. However, in traditional MBR membrane devices, the fixed end 101 of the water collection pipe is typically fixed to the membrane frame 100 using stainless steel U-shaped pipe clamps 103 and locking nuts 113. Figure 1 and Figure 2 As shown, although its purchase cost is low, only about 2.5-3 yuan, installation requires a professional electric wrench and is time-consuming and labor-intensive. For example, for a 50-membrane MBR membrane unit, it takes about 2 people 4 hours to install the water collection pipe fixed end onto the membrane frame using U-shaped pipe clamps and locking nuts. Utility Model Content

[0003] To address the aforementioned problems in the prior art, this invention provides an advantageous MBR membrane device that features rapid direct insertion assembly and is designed to prevent detachment.

[0004] To achieve the above objectives, this utility model provides an MBR membrane device, including an MBR membrane frame, multiple MBR membrane elements, and multiple water collection pipes, characterized in that the fixed end of each water collection pipe is directly inserted and fixed to the MBR membrane frame.

[0005] Furthermore, the MBR membrane frame has an external mounting beam with a straight insertion hole. The fixed end of the water collection pipe is fixed to the MBR membrane frame by passing through the straight insertion hole on the external mounting beam via a straight insertion tube, wherein the straight insertion tube and the fixed end of the water collection pipe are interference-fitted.

[0006] Furthermore, the straight insertion tube is also provided with a radial locking hole, which is located on the inner side of the outer mounting crossbeam, and the anti-reverse cotter pin is inserted into the radial locking hole.

[0007] Furthermore, the straight-insertion pipe is made of chemical-grade UPVC pipe; the anti-reverse cotter pin is made of stainless steel.

[0008] Furthermore, the straight insertion tube is also provided with a radial locking hole on the outside of the outer mounting beam for inserting a locking cotter pin.

[0009] Furthermore, the water collection pipe also has a product water end opposite to its fixed end, which is also directly inserted and fixed to the MBR membrane frame.

[0010] Furthermore, the MBR membrane frame also has an inner mounting beam with a straight insertion hole. The permeate end is fixed to the MBR membrane frame by passing through the straight insertion hole on the inner mounting beam via a straight insertion tube. A sealing ring is provided between the straight insertion tube and the permeate end.

[0011] This invention has the following advantages over the prior art:

[0012] 1) Free yourself from the constraints of specialized power tools, and eliminate the need to consider the impact of bolt preload on the fixed ends of the water collection pipe and the water production pipe, and consequently on the fixed ends of the MBR membrane elements;

[0013] 2) Direct insertion fixing is convenient, time-saving, and labor-saving, increasing efficiency by 3 times;

[0014] 3) The cotter pins secure the water collection pipe, preventing the fixed end from falling off and thus preventing the MBR membrane element from falling off; it also enables rapid replacement of individual membrane elements.

[0015] 4) The direct insertion fixing method ensures that the membrane element's product outlet and the water collection pipe are at the same elevation, reducing the membrane frame height by 80mm and creating favorable conditions for on-site installation of the membrane frame, as well as for the membrane tank liquid level.

[0016] These and other aspects of the present invention will be more clearly illustrated by referring to the embodiments described below. Attached Figure Description

[0017] The structure of this utility model, as well as its further objects and advantages, will be better understood from the following description taken in conjunction with the accompanying drawings, wherein like reference numerals identify like elements:

[0018] Figure 1 This is a side view of an existing MBR membrane unit;

[0019] Figure 2 yes Figure 1 An enlarged view of part A of the MBR membrane unit shown;

[0020] Figure 3 This is a side plan view of an MBR membrane device according to a specific embodiment of the present invention;

[0021] Figure 4 yes Figure 3 A magnified view of part B of the MBR membrane device shown. Detailed Implementation

[0022] The specific embodiments of this utility model will now be described with reference to the accompanying drawings.

[0023] like Figure 3 and Figure 4As shown, an MBR membrane device according to a specific embodiment of the present invention includes an MBR membrane frame 1, a plurality of MBR membrane elements 3 and a plurality of water collection pipes 5, wherein the fixed end 50 of each water collection pipe 5 is directly inserted and fixed to the MBR membrane frame 1.

[0024] like Figure 3 As shown, the MBR membrane frame 1 has an external mounting beam 10 with a straight insertion hole 11. The fixed end 50 of the water collection pipe 5 is fixed to the MBR membrane frame 1 through the straight insertion hole on the external mounting beam 10 via the straight insertion tube 7. The straight insertion tube 7 and the fixed end 50 of the water collection pipe 5 are interference-fitted.

[0025] like Figure 4 As shown, the straight insertion tube 7 is also provided with a radial locking hole (not shown). This radial locking hole is located on the inner side of the outer mounting beam 10, and the anti-reverse cotter pin 79 is inserted into the radial locking hole to prevent the straight insertion tube 7 from dislodging outward. Preferably, the straight insertion tube 7 is also provided with a radial locking hole on the outer side of the outer mounting beam 10 to prevent the straight insertion tube 7 from moving inward.

[0026] It should be noted that in this embodiment, the straight insertion pipe 7 is a chemical-grade UPVC pipe (costing less than one yuan per pipe); the anti-reverse cotter pin 79 is a stainless steel cotter pin.

[0027] It should be understood that, in this embodiment, the water collection pipe 5 also has a product water end 51 relative to its fixed end 50, which is also directly inserted and fixed to the MBR membrane frame 1. Specifically, in this embodiment, the MBR membrane frame 1 also has an inner mounting beam (not shown) with a direct insertion hole, and the product water end 51 is also fixed to the MBR membrane frame 1 through the direct insertion hole on the inner mounting beam via a direct insertion pipe 7, wherein a sealing ring 78 is installed between the direct insertion pipe 7 and the product water end 51.

[0028] The technical content and features of this utility model have been disclosed above. However, it is understood that, under the inventive concept of this utility model, those skilled in the art can make various changes and improvements to the above structure, including combinations of the technical features disclosed or claimed herein, as well as other combinations that explicitly include these features. All such modifications and / or combinations fall within the technical field to which this utility model pertains and are within the protection scope of the claims of this utility model.

Claims

1. An MBR membrane device, comprising an MBR membrane frame, multiple MBR membrane elements, and multiple water collection pipes, characterized in that... Each water collection pipe is fixed to the MBR membrane frame by direct insertion at its fixed end.

2. The MBR membrane device as described in claim 1, characterized in that, The MBR membrane frame has an external mounting beam with a straight insertion hole. The fixed end of the water collection pipe is fixed to the MBR membrane frame through the straight insertion hole on the external mounting beam via a straight insertion tube, wherein the straight insertion tube and the fixed end of the water collection pipe are interference-fitted.

3. The MBR membrane device as described in claim 2, characterized in that, The straight insertion tube is also provided with a radial locking hole, which is located on the inner side of the external mounting beam, and the anti-reverse cotter pin is inserted into the radial locking hole.

4. The MBR membrane device as described in claim 3, characterized in that, The straight insertion tube is a chemical-grade UPVC pipe; the anti-reverse cotter pin is a stainless steel cotter pin.

5. The MBR membrane device as described in claim 3, characterized in that, The straight insertion tube is also provided with a radial locking hole for inserting a backstop cotter pin on the outer side of the external mounting beam.

6. The MBR membrane device as described in claim 3, characterized in that, The water collection pipe also has a product water end opposite to its fixed end, which is also directly inserted and fixed to the MBR membrane frame.

7. The MBR membrane device as described in claim 6, characterized in that, The MBR membrane frame also has an inner mounting beam with a straight insertion hole. The product water end is fixed to the MBR membrane frame by passing through the straight insertion hole on the inner mounting beam via a straight insertion tube. A sealing ring is provided between the straight insertion tube and the product water end.