A health state detection and early warning system for a pipeline support hanger

Abstract

The utility model relates to pipeline support hanger technical field, and disclose a kind of health state detection and early warning system of pipeline support hanger, solve the problem that current pipeline support hanger is not convenient to carry out health state detection, it includes pipeline support hanger ontology, detection mechanism and wireless early warning controller, the pipeline support hanger ontology is by support base, sliding support base and sliding pipe hoop constitutes, sliding support base fixedly connected in the top of support base, sliding pipe hoop slidingly connected in the top of sliding support base, pipeline is connected with sliding pipe hoop, detection mechanism is connected between support base and sliding pipe hoop, wireless early warning controller fixedly connected in the top of support base one end, detection mechanism is by follow-up assembly and detection component constitutes, follow-up assembly is fixedly connected with sliding pipe hoop, and detection component is connected with support base;Through the system, health state detection and early warning to pipeline support hanger can be realized.

Description

Technical Field

[0001] This utility model belongs to the field of pipe support and hanger technology, specifically a health status detection and early warning system for pipe supports and hangers. Background Technology

[0002] Pipe supports are used to support and fix pipes. Pipe supports are usually composed of fixed supports and movable supports, which are set at intervals. Fixed supports are mainly used to fix pipes to limit axial displacement of pipes. They are often set next to compensators and accessories to evenly distribute the expansion and contraction of pipes between compensators. Movable supports allow axial displacement of pipes and can be divided into sliding supports, rolling supports, guide supports and suspension supports.

[0003] During the transportation of media, pipelines may be affected by the media and undergo vibration and displacement, as well as by external impacts. Vibration and displacement of pipelines can affect the safety and stability of pipelines and pipeline supports. Therefore, this application proposes a health status detection and early warning system for pipeline supports in conjunction with sliding supports. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this utility model provides a health status detection and early warning system for pipe supports and hangers, which effectively solves the problem that existing pipe supports and hangers are not convenient for health status detection.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a health status detection and early warning system for pipe supports and hangers, comprising a pipe support and hanger body, a detection mechanism, and a wireless early warning controller. The pipe support and hanger body consists of a support base, a sliding support seat, and a sliding pipe clamp. The sliding support seat is fixedly connected to the top of the support base, and the sliding pipe clamp is slidably connected to the top of the sliding support seat. The pipe is connected to the sliding pipe clamp. The detection mechanism is connected between the support base and the sliding pipe clamp. The wireless early warning controller is fixedly connected to one end of the top of the support base. The detection mechanism consists of a follower component and a detection component. The follower component is fixedly connected to the sliding pipe clamp, and the detection component is connected to the support base.

[0006] The follower assembly consists of two L-shaped support arms and a rod body. The L-shaped support arms are fixedly connected to the sliding pipe clamp, and the rod body is fixedly connected between the two L-shaped support arms.

[0007] The detection assembly consists of a support plate, a positioning column, a swing arm, a connecting plate 1, an S-type tension / compression sensor 1, an elastic rope 1, a connecting plate 2, an S-type tension / compression sensor 2, and an elastic rope 2. The support plate, connecting plate 1, and connecting plate 2 are all fixedly connected to the support base. The positioning column is fixedly connected to the top of one side of the support plate. The swing arm is slidably sleeved on the rod and the positioning column. The S-type tension / compression sensor 1 is fixedly connected to one side of the connecting plate 1. The elastic rope 1 is connected between the S-type tension / compression sensor 1 and the swing arm. The S-type tension / compression sensor 2 is fixedly connected to one side of the connecting plate 2. The elastic rope 2 is connected between the S-type tension / compression sensor 2 and the swing arm.

[0008] Preferably, the swing arm has a circular through hole that matches the rod body, and the inner wall of the circular through hole is rotatably provided with a number of universal ball bearings.

[0009] Preferably, the swing arm has a strip-shaped through hole that matches the positioning post. The width of the strip-shaped through hole is 2mm larger than the diameter of the positioning post. One end of the support base is rotatably equipped with two guide wheels that match the first elastic pull rope and the second elastic pull rope.

[0010] Preferably, one side of both the connecting plate one and the connecting plate two is fixedly provided with a screw that matches the S-type tension / compression sensor one and the S-type tension / compression sensor two.

[0011] Preferably, both the S-type tension / compression sensor one and the S-type tension / compression sensor two have threaded pull rods at their ends away from the screw, and a connecting ring is fixedly provided at the bottom end of the side of the swing arm. Both the elastic pull rope one and the elastic pull rope two are connected between the threaded pull rods and the connecting ring.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) In operation, by setting up a follow-up component consisting of two L-shaped support arms and rods, and a detection component consisting of a support plate, positioning column, swing arm, connecting plate one, S-shaped tension and pressure sensor one, elastic rope one, connecting plate two, S-shaped tension and pressure sensor two and elastic rope two, the health status of the pipe support and hanger can be detected, thereby the health status of the pipe can be detected. By setting up a wireless early warning controller, wireless signal transmission can be realized.

[0014] (2) By setting a circular through hole and universal ball bearings, the mobility of the connection between the swing arm and the rod can be improved, so that the axial thermal expansion and contraction of the pipeline under normal conditions will not affect the swing arm. By setting a strip through hole, the mobility of the connection between the swing arm and the positioning column can be improved, and vertical displacement detection can be realized. By setting a screw, the connection and fixation of S-type tension and compression sensor one and S-type tension and compression sensor two can be realized. By setting a threaded tie rod and a connecting ring, it can be connected with elastic pull rope one and elastic pull rope two. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0016] In the attached diagram:

[0017] Figure 1 This is a schematic diagram of the health status detection and early warning system for pipe supports and hangers of this utility model;

[0018] Figure 2 This is a schematic diagram of the testing mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the follower component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the detection component structure of this utility model;

[0021] Figure 5 This utility model Figure 4 A magnified view of a section at point A in the middle;

[0022] In the diagram: 1. Pipe support body; 2. Detection mechanism; 3. Wireless early warning controller; 4. Support base; 5. Sliding support seat; 6. Sliding pipe clamp; 7. Follow-up component; 8. Detection component; 9. L-shaped support arm; 10. Rod body; 11. Support plate; 12. Positioning column; 13. Swing arm; 14. Connecting plate one; 15. S-shaped tension / compression sensor one; 16. Elastic pull rope one; 17. Connecting plate two; 18. S-shaped tension / compression sensor two; 19. Elastic pull rope two; 20. Circular through hole; 21. Universal ball bearing; 22. Strip through hole; 23. Guide wheel; 24. Screw; 25. Threaded tie rod; 26. Connecting ring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] Depend on Figures 1 to 5This invention discloses a health status detection and early warning system for pipe supports and hangers, comprising a pipe support and hanger body 1, a detection mechanism 2, and a wireless early warning controller 3. The pipe support and hanger body 1 is composed of a support base 4, a sliding support seat 5, and a sliding pipe clamp 6. The sliding support seat 5 is fixedly connected to the top of the support base 4, and the sliding pipe clamp 6 is slidably connected to the top of the sliding support seat 5. The pipe is connected to the sliding pipe clamp 6. The detection mechanism 2 is connected between the support base 4 and the sliding pipe clamp 6. The wireless early warning controller 3 is fixedly connected to one end of the top of the support base 4. The detection mechanism 2 is composed of a follower component 7 and a detection component 8. The follower component 7 is fixedly connected to the sliding pipe clamp 6, and the detection component 8 is connected to the support base 4.

[0025] The pipe is connected to the sliding pipe clamp 6, and the sliding pipe clamp 6 is slidably connected to the sliding support seat 5, which can improve the mobility of the sliding pipe clamp 6 and allow the pipe to have displacement space. When the pipe vibrates or displaces abnormally, it will drive the sliding pipe clamp 6 to move synchronously. The sliding pipe clamp 6 drives the follower component 7 to move. The follower component 7 can be detected by the detection component 8, which can determine the health status of the pipe support and pipe. The wireless early warning controller 3 realizes the wireless transmission of data.

[0026] The follower component 7 consists of two L-shaped support arms 9 and a rod body 10. The L-shaped support arms 9 are fixedly connected to the sliding pipe clamp 6, and the rod body 10 is fixedly connected between the two L-shaped support arms 9.

[0027] The L-shaped support arm 9 supports and fixes the rod 10, enabling the rod 10 to move synchronously with the sliding clamp 6;

[0028] The detection assembly 8 consists of a support plate 11, a positioning column 12, a swing arm 13, a connecting plate 14, an S-type tension / compression sensor 15, an elastic pull rope 16, a connecting plate 27, an S-type tension / compression sensor 28, and an elastic pull rope 29. The support plate 11, the connecting plate 14, and the connecting plate 27 are all fixedly connected to the support base 4. The positioning column 12 is fixedly connected to the top of one side of the support plate 11. The swing arm 13 is slidably sleeved on the rod 10 and the positioning column 12. The S-type tension / compression sensor 15 is fixedly connected to one side of the connecting plate 14. The elastic pull rope 16 is connected between the S-type tension / compression sensor 15 and the swing arm 13. The S-type tension / compression sensor 28 is fixedly connected to one side of the connecting plate 27. The elastic pull rope 29 is connected between the S-type tension / compression sensor 28 and the swing arm 13.

[0029] When the rod 10 moves radially, it will cause the swing arm 13 to swing. The positioning post 12 supports and limits the swing arm 13. Since the positioning post 12 is close to the top of the swing arm 13, the swing amplitude at the bottom of the swing arm 13 is greater than that at the top, thus amplifying the displacement signal. When the swing arm 13 swings to one side, it will pull the elastic rope 16 or the elastic rope 19. When the elastic rope 16 or the elastic rope 19 is stretched or contracted, its tension will change. The tension will be fed back to the S-type tension and compression sensor 15 and the S-type tension and compression sensor 28. The tension is detected by the S-type tension and compression sensor 15 and the S-type tension and compression sensor 28. The S-type tension and compression sensor 15 and the S-type tension and compression sensor 28 can be ZFA-200kg / 500kg / 2.5T.

[0030] The swing arm 13 is provided with a circular through hole 20 that matches the rod body 10. Several universal balls 21 are rotatably arranged on the inner side wall of the circular through hole 20. When the pipe undergoes axial thermal expansion and contraction, the sliding pipe clamp 6 and the rod body 10 will undergo axial displacement synchronously. The rod body 10 is movably connected to the circular through hole 20 through the universal balls 21, so that it will not affect the swing arm 13.

[0031] The swing arm 13 has a strip-shaped through hole 22 that matches the positioning post 12. The width of the strip-shaped through hole 22 is 2mm larger than the diameter of the positioning post 12. One end of the support base 4 is rotatably equipped with two guide wheels 23 that match the elastic pull rope 16 and the elastic pull rope 29.

[0032] When the pipe moves upward, the sliding pipe clamp 6 and the rod 10 will move upward synchronously. The positioning column 12 will drive the swing arm 13 to move upward. The swing arm 13 will pull the elastic rope 16 and the elastic rope 2 19 synchronously. At this time, the tension is detected by the S-type tension and pressure sensor 15 and the S-type tension and pressure sensor 2 18, which improves the comprehensiveness of the detection.

[0033] One side of both the connecting plate 14 and the connecting plate 2 is fixedly provided with screws 24 that match the S-type tension and compression sensor 15 and the S-type tension and compression sensor 28, which can support and fix the S-type tension and compression sensor 15 and the S-type tension and compression sensor 28.

[0034] Both the S-type tension / compression sensor 15 and the S-type tension / compression sensor 28 have threaded pull rods 25 at the ends away from the screw 24. A connecting ring 26 is fixedly installed at the bottom of the side of the swing arm 13. Elastic pull rope 16 and elastic pull rope 29 are connected between the threaded pull rod 25 and the connecting ring 26, and can be connected to the elastic pull rope 16 and elastic pull rope 29 through the threaded pull rod 25 and the connecting ring 26.

[0035] In operation, by setting up a follow-up assembly consisting of two L-shaped support arms and a rod, and a detection assembly consisting of a support plate, a positioning column, a swing arm, a connecting plate 1, an S-shaped tension / compression sensor 1, an elastic rope 1, a connecting plate 2, an S-shaped tension / compression sensor 2, and an elastic rope 2, the health status of pipe supports and hangers can be detected, thereby enabling the detection of the health status of the pipeline. A wireless early warning controller enables wireless signal transmission. The use of circular through holes and universal ball bearings improves the mobility of the connection between the swing arm and the rod, ensuring that axial thermal expansion and contraction of the pipeline under normal conditions does not affect the swing arm. The use of strip-shaped through holes improves the mobility of the connection between the swing arm and the positioning column, enabling vertical displacement detection. A screw rod connects and fixes the S-shaped tension / compression sensor 1 and the S-shaped tension / compression sensor 2. A threaded tie rod and a connecting ring connect the device to the elastic rope 1 and the elastic rope 2.

Claims

1. A health status detection and early warning system for pipe supports and hangers, comprising a pipe support and hanger body (1), a detection mechanism (2), and a wireless early warning controller (3), characterized in that: The pipe support body (1) is composed of a support base (4), a sliding support seat (5) and a sliding pipe clamp (6). The sliding support seat (5) is fixedly connected to the top of the support base (4), and the sliding pipe clamp (6) is slidably connected to the top of the sliding support seat (5). The pipe is connected to the sliding pipe clamp (6). The detection mechanism (2) is connected between the support base (4) and the sliding pipe clamp (6). The wireless early warning controller (3) is fixedly connected to one end of the top of the support base (4). The detection mechanism (2) is composed of a follow-up component (7) and a detection component (8). The follow-up component (7) is fixedly connected to the sliding pipe clamp (6), and the detection component (8) is connected to the support base (4). The follower assembly (7) consists of two L-shaped support arms (9) and a rod (10). The L-shaped support arms (9) are fixedly connected to the sliding pipe clamp (6), and the rod (10) is fixedly connected between the two L-shaped support arms (9). The detection assembly (8) consists of a support plate (11), a positioning column (12), a swing arm (13), a connecting plate (14), an S-shaped tension / compression sensor (15), an elastic pull rope (16), a connecting plate (17), an S-shaped tension / compression sensor (18), and an elastic pull rope (19). The support plate (11), connecting plate (14), and connecting plate (17) are all fixedly connected to the support base (4). The positioning column (12) is fixedly connected to the support plate (11). At the top of the side, the swing arm (13) is slidably sleeved on the rod body (10) and the positioning column (12). The first S-type tension and compression sensor (15) is fixedly connected to one side of the first connecting plate (14). The first elastic pull rope (16) is connected between the first S-type tension and compression sensor (15) and the swing arm (13). The second S-type tension and compression sensor (18) is fixedly connected to one side of the second connecting plate (17). The second elastic pull rope (19) is connected between the second S-type tension and compression sensor (18) and the swing arm (13).

2. The health status detection and early warning system for pipe supports and hangers according to claim 1, characterized in that: The swing arm (13) has a circular through hole (20) that matches the rod body (10), and the inner wall of the circular through hole (20) is provided with a number of universal ball bearings (21).

3. The health status detection and early warning system for pipe supports and hangers according to claim 1, characterized in that: The swing arm (13) has a strip-shaped through hole (22) that matches the positioning post (12). The width of the strip-shaped through hole (22) is 2mm larger than the diameter of the positioning post (12). One end of the support base (4) is rotatably equipped with two guide wheels (23) that match the first elastic pull rope (16) and the second elastic pull rope (19).

4. The health status detection and early warning system for pipe supports and hangers according to claim 1, characterized in that: One side of each of the connecting plate 1 (14) and the connecting plate 2 (17) is fixedly provided with a screw (24) that matches the S-type tension and compression sensor 1 (15) and the S-type tension and compression sensor 2 (18).

5. The health status detection and early warning system for pipe supports and hangers according to claim 4, characterized in that: Both the S-type tension / compression sensor 1 (15) and the S-type tension / compression sensor 2 (18) are provided with threaded pull rods (25) at the ends away from the screw (24). A connecting ring (26) is fixedly provided at the bottom end of the side of the swing arm (13). Elastic pull rope 1 (16) and elastic pull rope 2 (19) are connected between the threaded pull rod (25) and the connecting ring (26).

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