A stainless steel resistor with a crimped terminal

By using a bracket plate and clamping plate assembly with a detachable connection to the support beam in the stainless steel resistor, the problems of mica paper insulation failure and slippage are solved, achieving stable support and insulation protection for the resistor sheet.

CN224400155UActive Publication Date: 2026-06-23河南中科起重电气有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
河南中科起重电气有限公司
Filing Date
2025-07-17
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

During the installation of existing stainless steel resistors, the mica paper insulation is prone to failure and the U-shaped fixing plate may slip off, affecting the support effect and potentially causing short circuits in the resistor elements.

Method used

The system employs symmetrical support plates and clamping plate assemblies, which are detachably and fixedly connected to the support plates via support beams. The clamping plate assembly holds U-shaped mica paper and has support beams on both sides to provide stable support and prevent slippage and insulation failure.

Benefits of technology

It effectively prevents the resistor from shaking and slipping, avoids scratching the mica paper, ensures the stability and insulation of the resistor, and prevents short circuits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of edge fixed stainless steel resistor, including two symmetrical support plates, and several resistance sheets are supported between two support plates by connecting rod, and the outer side of the upper and lower ends of resistance sheet is all equipped with U-shaped mica paper, and the two sides of U-shaped mica paper are all provided with two clamping plate assemblies that are clamped and fixed at the end of resistance sheet, and detachably fixed assembly is equipped with support beam on the side of clamping plate assembly away from resistance sheet, and the two ends of support beam are respectively detachably fixed assembly connection with two support plates;In the utility model, the two sides of the upper and lower ends of resistance sheet are all clamped and fixed by clamping plate assembly, and support beam is provided on the side away from resistance sheet to support the end of clamping plate assembly and resistance sheet, which can prevent resistance sheet from shaking, and resistance sheet is not easy to slip out of clamping plate assembly, ensuring its stability, and avoiding scratching mica paper to cause insulation failure and short circuit.
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Description

Technical Field

[0001] This utility model belongs to the field of resistor technology, specifically relating to a stainless steel resistor with a fixed edge. Background Technology

[0002] In the prior art, Chinese utility model patent document with authorization announcement number CN213211846U discloses a stainless steel resistor with a central slot and upper and lower edge fixing. The resistor sheet has U-shaped mica paper at both ends. The opening end of the upper slot of the resistor sheet is located in the top U-shaped mica paper, and the opening end of the lower slot is located in the bottom mica paper. The U-shaped fixing plate fixes the U-shaped mica paper. This structure can prevent the resistor sheet from shaking.

[0003] However, in the aforementioned prior art, mica paper itself is brittle and has a low coefficient of friction. When installing the U-shaped fixing plate, it is easy to scratch the mica paper, causing insulation failure and short circuit. Furthermore, due to the low coefficient of friction of mica paper, the frictional resistance between the U-shaped fixing plate and the mica paper, and between the mica paper and the resistor sheet is small. Moreover, the U-shaped fixing plate lacks other support structures, which makes it easy for the U-shaped fixing plate to slip off the resistor sheet, affecting the support effect and potentially causing short circuits between the resistor sheets.

[0004] Therefore, there is a need to design a stainless steel resistor with an edge-sealed fixing that can prevent insulation failure during installation and provide stable support for the upper and lower ends of the resistor element, preventing slippage, in order to solve the current technical problems. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the present invention provides a stainless steel resistor with edge-sealed fixing that can avoid insulation failure during installation and provide stable support for the upper and lower ends of the resistor element, making it less prone to slippage.

[0006] The technical solution of this utility model is as follows: a stainless steel resistor with edge fixing includes two symmetrical support plates. Several resistance plates are mounted between the two support plates through a connecting rod. U-shaped mica paper is fitted on the outer sides of both the upper and lower ends of the resistance plates. Two clamping plate assemblies are provided on both sides of the U-shaped mica paper to clamp and fix the ends of the resistance plates. A support beam is detachably fixedly assembled on the side of the clamping plate assembly away from the resistance plates. The two ends of the support beam are detachably fixedly assembled and connected to the two support plates respectively.

[0007] Furthermore, the clamping plate assembly has a clamping strip, and a support strip is vertically fixed on the top side of the clamping strip opposite to the U-shaped mica paper. A second stud corresponding to the support beam is provided on the top of the support strip. The support beam has a support beam body, and a second oblong hole matching the second stud is opened on the support beam body. A second washer nut for detachably fixing the second stud to the support beam body is fitted on the second stud.

[0008] Furthermore, a connecting plate is vertically fixed at both ends of the support beam body on the side away from the resistor sheet. A first waist-shaped hole is provided on the connecting plate. A first stud corresponding to the first waist-shaped hole is provided on one side of the bracket plate. A first washer nut for detachably fixing the first stud to the connecting plate is mounted on the first stud.

[0009] Furthermore, reinforcing plates are vertically arranged on both sides of the side of the support beam body facing away from the resistor sheet, and the two ends of the reinforcing plates are vertically fixedly connected to the corresponding connecting plates.

[0010] Furthermore, the length of the long side of the clamping strip is 3-8 cm shorter than the length of the long side of the U-shaped mica paper; the length of the wide side of the clamping strip is 1-3 cm shorter than the length of the wide side of the U-shaped mica paper.

[0011] Furthermore, a buffer film is fixedly provided on the side of the clamping strip near the U-shaped mica paper.

[0012] Furthermore, the buffer film is a rubber film adhered to the clamping strip, and the thickness of the buffer film is 0.5~1mm.

[0013] The beneficial effects of this utility model are:

[0014] (1) In this utility model, both sides of the upper and lower ends of the resistor sheet are clamped and fixed by the clamping plate assembly. At the same time, a support beam is provided on the side away from the resistor sheet to support the clamping plate assembly and the end of the resistor sheet, which can prevent the resistor sheet from shaking. Meanwhile, the resistor sheet is not easy to slip out of the clamping plate assembly, thus ensuring its stability.

[0015] (2) After the clamping plate assembly is clamped on both sides of the U-shaped mica paper, it is assembled on the support beam for fixation. Compared with the set connection method in the prior art, it avoids scratching the mica paper and causing insulation failure and short circuit. Attached Figure Description

[0016] Figure 1 This is one of the structural schematic diagrams of the stainless steel resistor with edge fixing in this utility model.

[0017] Figure 2This is the second schematic diagram of the stainless steel resistor with edge fixing in this utility model.

[0018] Figure 3 for Figure 2 A magnified view of a portion of point A in the middle. Detailed Implementation

[0019] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The descriptions of the exemplary embodiments are merely illustrative and are not intended to limit the present invention or its application or use in any way. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present invention thorough and complete, and to fully express the scope of the present invention to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, the composition of materials, numerical expressions, and values ​​set forth in these embodiments should be interpreted as merely exemplary and not as limiting.

[0020] The terms "first," "second," and similar words used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. Words such as "including" or "comprising" mean that the element preceding the word encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well. Terms such as "upper," "lower," "left," and "right" are only used to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0021] like Figures 1 to 3 As shown, a stainless steel resistor with edge-fixed design is disclosed, comprising two symmetrical support plates 1. A plurality of resistive sheets 2 are mounted between the two support plates 1 via a connecting rod 6. U-shaped mica paper 3 is fitted onto the outer sides of both the upper and lower ends of the resistive sheets 2. Two clamping plate assemblies 4 are provided on both sides of the U-shaped mica paper 3 to clamp and fix it to the ends of the resistive sheets 2. A support beam 5 is detachably fixedly mounted on the side of the clamping plate assembly 4 away from the resistive sheets 2. The two ends of the support beam 5 are detachably fixedly connected to the two support plates 1 respectively. In this embodiment, both sides of the upper and lower ends of the resistive sheets 2 are clamped and fixed by the clamping plate assembly 4. At the same time, the support beam 5 is provided on the side away from the resistive sheets 2 to support the clamping plate assembly 4 and the ends of the resistive sheets 2, which can prevent the resistive sheets from shaking and prevent the resistive sheets 2 from slipping out of the clamping plate assembly 4, thus ensuring its stability. After the clamping plate assembly 4 clamps the two sides of the U-shaped mica paper 3, it is fixed on the support beam. Compared with the set connection method in the prior art, this avoids scratching the mica paper and causing insulation failure and short circuit.

[0022] In some embodiments, the clamping plate assembly 4 has a clamping strip 41, and a support strip 42 is vertically fixedly disposed on the side of the top of the clamping strip 41 opposite to the U-shaped mica paper 3. The top of the support strip 42 is provided with a second stud 43 corresponding to the support beam 51. The support beam 5 has a support beam body 51, and a second waist-shaped hole 57 matching the second stud 43 is opened on the support beam body 51. A second washer nut 44 for detachably fixing the second stud 43 to the support beam body 51 is installed on the second stud 43. In this embodiment, after the clamping strip 41 is clamped on both sides of the U-shaped mica paper 3, the second stud 43 at its top is inserted into the second waist-shaped hole 57 on the corresponding support beam body 51. Then, the second washer nut 44 is installed and locked on the outside of the second stud 43 above the support beam body 51, so that the clamping plate assembly 4 on both sides of the U-shaped mica paper 3 is fixedly clamped on both sides.

[0023] In some embodiments, a connecting plate 53 is vertically fixed at both ends of the support beam body 51 on the side away from the resistor sheet 2. The connecting plate 53 has a first waist-shaped hole 54. A first stud 55 corresponding to the first waist-shaped hole 54 is provided on one side of the bracket plate 1. A first washer nut 56 for detachably fixing the first stud 55 to the connecting plate 53 is installed on the first stud 55. During installation, the first stud 55 passes through the connecting plate 53 through the first waist-shaped hole 54. The first washer nut 56 is installed and locked on the first stud 55 to fix the end of the support beam 5 to the bracket plate 1. The first waist-shaped hole 53 can facilitate the up and down fine adjustment of the position of the support beam 5.

[0024] In some embodiments, reinforcing plates 52 are vertically arranged on both sides of the side of the support beam body 51 facing away from the resistor sheet 2, and the two ends of the reinforcing plates 52 are vertically fixedly connected to the corresponding connecting plates 53; the reinforcing plates 52 can improve the bending resistance of the support beam 5 and provide stable support for the resistor sheet 2; specifically, both the reinforcing plates 52 and the connecting plates 53 are formed by bending 90°, and the ends of the reinforcing plates 52 are welded and fixed to the connecting plates 53.

[0025] In some embodiments, the length of the long side of the clamping strip 41 is 3-8 cm shorter than the length of the long side of the U-shaped mica paper 3; the length of the wide side of the clamping strip 41 is 1-3 cm shorter than the length of the wide side of the U-shaped mica paper 3; through the above structure, a certain space is reserved between the clamping strip 41 and the U-shaped mica paper 3 to avoid short circuits; preferably, the length of the long side of the clamping strip 41 is 5 cm shorter than the length of the long side of the U-shaped mica paper 3; the length of the wide side of the clamping strip 41 is 2 cm shorter than the length of the wide side of the U-shaped mica paper 3.

[0026] In some embodiments, a buffer film is fixedly provided on the side of the clamping strip 41 near the U-shaped mica paper 3; specifically, the buffer film is a rubber film adhered to the clamping strip 41, and the thickness of the buffer film is 0.5~1mm.

[0027] The various embodiments of this utility model have now been described in detail. To avoid obscuring the concept of this utility model, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.

[0028] The embodiments described above only illustrate some implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A stainless steel resistor with edge-fixed mounting, comprising two symmetrical support plates, wherein a plurality of resistive elements are mounted between the two support plates via a connecting rod, characterized in that: The resistor sheet has U-shaped mica paper fitted on both its upper and lower outer sides. Two clamping plate assemblies are provided on both sides of the U-shaped mica paper to clamp and fix it to the end of the resistor sheet. A support beam is detachably fixedly mounted on the side of the clamping plate assembly opposite to the resistor sheet. The two ends of the support beam are detachably fixedly connected to two bracket plates. The clamping plate assembly has a clamping strip, and a support strip is vertically fixedly mounted on the top of the clamping strip opposite to the U-shaped mica paper. A second stud corresponding to the support beam is provided on the top of the support strip. The support beam has a support beam body, and a second oblong hole matching the second stud is opened on the support beam body. A second washer nut is fitted on the second stud for detachable and fixed assembly between it and the support beam body.

2. The stainless steel resistor with edge-sealing fixation according to claim 1, characterized in that: A connecting plate is vertically fixed at both ends of the support beam body on the side away from the resistor sheet. A first waist-shaped hole is opened on the connecting plate. A first stud corresponding to the first waist-shaped hole is provided on one side of the bracket plate. A first washer nut for detachably fixing the first stud to the connecting plate is mounted on the first stud.

3. The stainless steel resistor with edge-sealing fixation according to claim 2, characterized in that: On the side of the support beam body facing away from the resistor sheet, there are vertically arranged reinforcing plates on both sides, and the two ends of the reinforcing plates are vertically fixedly connected to the corresponding connecting plates.

4. The stainless steel resistor with edge-sealing fixation according to claim 1, characterized in that: The length of the long side of the clamping strip is 3-8 cm shorter than the length of the long side of the U-shaped mica paper; the length of the wide side of the clamping strip is 1-3 cm shorter than the length of the wide side of the U-shaped mica paper.

5. The stainless steel resistor with edge-sealing fixation according to claim 1, characterized in that: A buffer film is fixedly provided on the side of the clamping strip near the U-shaped mica paper.

6. The stainless steel resistor with edge-sealing fixation according to claim 5, characterized in that: The buffer film is a rubber film adhered to the clamping strip, and the thickness of the buffer film is 0.5~1mm.