Double-station winding device for enameled wire

Abstract

The utility model relates to double -position winding processing device technical field, concretely relates to a kind of double -position winding processing device for enameled wire, including workbench, linkage translation clamping jaw and second mesa, workbench upper surface is provided with two symmetrical winding positions, workbench both sides are provided with storage box and second mesa, second mesa is provided with carousel for storing the magnetic ring to be wound, workbench, storage box and second mesa top are equipped with top row frame, linkage translation clamping jaw is slidably connected with top row frame, linkage translation clamping jaw includes servo electric telescopic rod, lifting telescopic rod, No. The utility model replaces multiple mechanical arms by linkage translation clamping jaw, utilizes the synergic effect of servo electric telescopic rod and lifting telescopic rod, realizes the synchronous capture and transfer of No. 1, No. 2 and No. 3 magnetic ring, under the condition of double -position synchronous winding, ensure processing efficiency, simplify equipment structure.

Description

Technical Field

[0001] This utility model relates to the technical field of dual-station winding processing devices, specifically a dual-station winding processing device for enameled wire. Background Technology

[0002] In the field of processing magnetic rings wound from enameled wire, the current mainstream winding devices mostly use multiple independent robotic arms to correspond to different workstations. The individual actions of the robotic arms complete the picking, placing, transferring and winding of magnetic rings. Among them, dual-workstation equipment is usually equipped with at least two robotic arms to achieve synchronous processing. However, the configuration of multiple robotic arms leads to a complex overall structure, which not only increases the manufacturing cost of the equipment, but also increases the difficulty and cost of later maintenance.

[0003] Therefore, a dual-station winding processing device for enameled wire is proposed to solve the problems mentioned above. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a dual-station winding processing device for enameled wire. By replacing multiple robotic arms with a linkage translational gripper, and utilizing the synergistic effect of a servo-electric telescopic rod and a lifting telescopic rod, it achieves synchronous gripping and transfer of magnetic rings at positions one, two, and three. In the case of synchronous winding at two stations, it ensures processing efficiency, simplifies the equipment structure, and solves the problems mentioned in the background technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: it includes a worktable, a linkage translation gripper, and a second table surface. The upper surface of the worktable is provided with two symmetrically arranged winding positions. Storage boxes and a second table surface are respectively provided on both sides of the worktable. The second table surface is provided with a turntable for storing magnetic rings to be wound. A top shelf is provided on the top of the worktable, storage box, and second table surface. The linkage translation gripper is slidably connected to the top shelf.

[0006] The winding position includes a servo motor, a ring slide rail, a mounting plate, a ring rack, a drive gear, and an electrically controlled gripper.

[0007] The linkage translation gripper includes a servo-electric telescopic rod, a lifting telescopic rod, a first bracket, and a second bracket.

[0008] Preferably, the first bracket is slidably connected to the two opposite sides of the top frame, the servo electric telescopic rod is fixedly installed on one side of the top frame, the telescopic end of the servo electric telescopic rod is fixedly connected to the first bracket, the two opposite sides of the first bracket are fixedly connected to the lifting slide groove, the two sides of the second bracket are slidably connected to the lifting slide groove, the top of the first bracket is fixedly installed with a lifting telescopic rod, and the telescopic end of the lifting telescopic rod is fixedly connected to the top of the second bracket.

[0009] Preferably, the annular slide rail and the annular rack are both fixedly connected to the upper surface of the worktable, the bottom of the mounting plate is slidably connected to the annular rack via a slider, the first servo motor is fixedly mounted to the upper surface of the mounting plate, the output shaft of the first servo motor passes through the mounting plate, the output shaft of the first servo motor is fixedly connected to the drive gear, and the drive gear meshes with the annular rack.

[0010] Preferably, a first electrically controlled gripper is fixedly mounted on the upper surface of the mounting plate, and the gripping points of the two first electrically controlled grippers are respectively position one and position two. The center of the annular rack and the annular slide rail are concentric with the gripping position of the first electrically controlled gripper.

[0011] Preferably, a central shaft is fixedly connected to the upper surface of the second platform, the turntable is rotatably connected to the central shaft, multiple magnetic ring rods are uniformly fixedly installed around the central shaft on the upper surface of the turntable, a first gear is fixedly connected to the lower bottom surface of the turntable, a second servo motor is fixedly installed on the lower surface of the second platform, the output shaft of the second servo motor passes through the second platform, and a second gear is fixedly connected to the output shaft of the second servo motor. The second gear meshes with the first gear.

[0012] Preferably, a bottom support is fixedly connected to the bottom of the second platform, a first electric telescopic rod is fixedly connected to the bottom support, a sliding plate is fixedly connected to the telescopic end of the first electric telescopic rod, the sliding plate is slidably connected to the bottom support, a second electric telescopic rod is fixedly installed on the sliding plate, and a lifting block is fixedly connected to the telescopic end of the second electric telescopic rod.

[0013] Preferably, a first proximity sensor is fixedly installed at the top of the central shaft, a second proximity sensor is fixedly installed at the bottom of the central shaft, the magnetic ring sleeve is used to fit the magnetic ring, and the magnetic ring position directly opposite the first proximity sensor is the third position.

[0014] Compared with the prior art, this utility model provides a dual-station winding processing device for enameled wire, which has the following advantages:

[0015] 1. By replacing multiple robotic arms with a linkage translation gripper, and utilizing the synergistic effect of the servo electric telescopic rod and the lifting telescopic rod, the synchronous gripping and transfer of magnetic rings at positions one, two, and three are achieved. In the case of synchronous winding at two workstations, processing efficiency is guaranteed and the equipment structure is simplified.

[0016] 2. By using multiple magnetic ring sleeves in conjunction with a turntable driven by a second servo motor and detection by first and second proximity sensors, continuous feeding of magnetic rings is achieved, reducing the frequency of manual replenishment and improving production continuity. Attached Figure Description

[0017] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0018] Figure 1 An isometric structural schematic diagram of the dual-station winding processing device for enameled wire of this utility model;

[0019] Figure 2 A schematic diagram of the winding position structure provided for the dual-station winding processing device for enameled wire of this utility model;

[0020] Figure 3 A schematic diagram of the structure of the No. 2 table provided by the dual-station winding processing device for enameled wire of this utility model;

[0021] Figure 4 A schematic diagram showing the positions of the first and second proximity sensors provided for the dual-station winding processing device for enameled wire of this utility model.

[0022] Figure 5 This is a schematic diagram of the turntable bottom structure provided for the dual-station winding processing device for enameled wire of this utility model.

[0023] In the diagram: 1. Workbench; 2. Linkage translation gripper; 3. Second table surface; 4. Winding position; 5. Storage box; 6. Turntable; 7. Top frame; 8. Lifting slide rail; 9. Position 1; 10. Position 2; 11. Central shaft; 12. Magnetic ring sleeve; 13. Gear 1; 14. Servo motor 2; 15. Gear 2; 16. Bottom support; 17. Electric telescopic rod 1; 18. Sliding plate; 19. Electric telescopic rod 2 20. Lifting block; 21. Proximity sensor 1; 22. Proximity sensor 2; 23. Position 3; 24. Electrically controlled gripper 2; 201. Servo-driven electric telescopic rod; 202. Lifting telescopic rod; 203. Support 1; 204. Support 2; 401. Servo motor 1; 402. Circular slide rail; 403. Mounting plate; 404. Circular rack; 405. Drive gear; 406. Electrically controlled gripper 1. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example:

[0026] Please see Figure 1 - Figure 5 This embodiment of a dual-station winding processing device for enameled wire includes a worktable 1, a linkage translation gripper 2, and a second table 3. The upper surface of the worktable 1 is provided with two symmetrically arranged winding positions 4. Storage boxes 5 and the second table 3 are respectively provided on both sides of the worktable 1. The second table 3 is provided with a turntable 6 for storing magnetic rings to be wound. The top of the worktable 1, storage boxes 5, and the second table 3 is provided with a top frame 7. The linkage translation gripper 2 is slidably connected to the top frame 7. The winding position 4 includes a first servo motor 401, an annular slide rail 402, a mounting plate 403, an annular rack 404, a drive gear 405, and a first electrically controlled gripper 406. The linkage translation gripper 2 includes a servo electric telescopic rod 201, a lifting telescopic rod 202, a first bracket 203, and a second bracket 204.

[0027] In the above structure, the workbench 1 serves as the basic supporting structure of the entire device, providing a stable operating platform for winding processing. The two symmetrically arranged winding positions 4 can realize synchronous winding at two stations, improving processing efficiency. The storage box 5 is used to store the wound magnetic rings. The second table 3 provides the installation base for the magnetic ring feeding mechanism. The top frame 7 provides support and guidance for the sliding of the linkage translation gripper 2. The linkage translation gripper 2 and the top frame 7 are slidably connected to ensure that the gripper can move stably in the horizontal direction, realizing the transfer of magnetic rings between different stations.

[0028] In winding position 4, the annular slide rail 402 and the annular rack 404 are both fixedly connected to the upper surface of the worktable 1. The annular slide rail 402 cooperates with the slider at the bottom of the mounting plate 403 to ensure the smooth rotation of the mounting plate 403. The bottom of the mounting plate 403 is slidably connected to the annular rack 404 through the slider. The first servo motor 401 is fixedly installed on the upper surface of the mounting plate 403. The output shaft of the first servo motor 401 passes through the mounting plate 403. The output shaft of the first servo motor 401 is fixedly connected to the drive gear 405. The drive gear 405 meshes with the annular rack 404. The annular rack 404 meshes with the drive gear 405. Driven by 401, the mounting plate 403 and the first electrically controlled gripper 406 on it are rotated precisely to adjust the winding angle of the magnetic ring. The first electrically controlled gripper 406 is fixedly installed on the upper surface of the mounting plate 403. The clamping points of the two first electrically controlled grippers 406 are position 9 and position 10 respectively. The center of the ring rack 404 and the ring slide rail 402 is concentric with the clamping position of the first electrically controlled gripper 406. The first electrically controlled gripper 406 is used to firmly clamp the magnetic ring and ensure that the position of the magnetic ring is stable during the winding process. The workbench 1 is also equipped with a wire management, wire cutting and wire hooking device, which is the same as the existing equipment.

[0029] In the linkage translation gripper 2, the first bracket 203 is slidably connected to the two opposite sides of the top frame 7, providing stable support for the horizontal movement of the gripper. The servo electric telescopic rod 201 is fixedly installed on one side of the top frame 7, and the telescopic end of the servo electric telescopic rod 201 is fixedly connected to the first bracket 203. The servo electric telescopic rod 201 is responsible for driving the gripper to move horizontally. The two opposite sides of the first bracket 203 are fixedly connected to the lifting slide groove 8. The two sides of the second bracket 204 are slidably connected to the lifting slide groove 8. The lifting slide groove 8 provides guidance for the lifting of the second bracket 204, ensuring a smooth lifting process. The top of the first bracket 203 is fixedly installed with a lifting telescopic rod 202, and the telescopic end of the lifting telescopic rod 202 is fixed to the top of the second bracket 204. The connection is made so that the lifting telescopic rod 202 controls the lifting of the gripper. Three second-level electrically controlled grippers 24 are fixedly installed at the bottom of the second bracket 204. The second-level electrically controlled grippers 24 are equidistantly arranged. Position 1 (9), position 2 (10), and position 3 (23) are on the same plane. The three second-level electrically controlled grippers 24 are vertically aligned with positions 1 (9), 2 (10), and 3 (23), respectively. The second-level electrically controlled grippers 24 are used to grasp and transfer magnetic rings. Their position setting ensures that they can accurately correspond to each workstation. By grasping and transferring magnetic rings through the second-level electrically controlled grippers 24, the equipment structure is simplified while ensuring processing efficiency. The synchronous grasping and transfer of magnetic rings at positions 1 (9), 2 (10), and 3 (23) are realized. The electrically controlled grippers are common devices used to grasp magnetic rings in magnetic winding equipment.

[0030] In terms of feeding and auxiliary gripping, a central shaft 11 is fixedly connected to the upper surface of the second platform 3. The turntable 6 is rotatably connected to the central shaft 11, which provides rotational support for the turntable 6. Multiple magnetic ring sleeves 12 are evenly fixedly installed around the central shaft 11 on the upper surface of the turntable 6. The magnetic ring sleeves 12 are used to hold magnetic rings and can store multiple magnetic rings. A first gear 13 is fixedly connected to the bottom surface of the turntable 6. A second servo motor 14 is fixedly installed on the lower surface of the second platform 3. The output shaft of the second servo motor 14 passes through the second platform 3 and is fixedly connected to a second gear 15. The second gear 15 meshes with the first gear 13. The second servo motor 14 drives the turntable 6 to rotate through gear transmission, realizing the rotation of the magnetic ring sleeves 12. Position switching: A first proximity sensor 21 is fixedly installed at the top of the central shaft 11, and a second proximity sensor 22 is fixedly installed at the bottom of the central shaft 11. The magnetic ring sleeve 12 is used to sleeve the magnetic ring. The proximity sensors are magnetic proximity sensors. When an external magnet approaches, the circuit in the magnetic proximity sensor is turned on and thus triggered. Magnetic proximity sensors are common devices used to determine the approach of magnetic objects. The magnetic ring position directly opposite the first proximity sensor 21 is position 3 23. The first proximity sensor 21 is used to detect whether there is a magnetic ring at position 3 23 (the top of the magnetic ring sleeve 12 directly opposite the second electronically controlled gripper 24). The second proximity sensor 22 is used to detect whether there is a magnetic ring at the bottom of the magnetic ring sleeve 12. The detection information controls the turntable 6 to rotate and replenish materials.

[0031] The bottom of the second table 3 is fixedly connected to a bottom bracket 16, which provides an installation base for the material feeding auxiliary structure. The bottom bracket 16 is fixedly connected to a first electric telescopic rod 17. The telescopic end of the first electric telescopic rod 17 is fixedly connected to a sliding plate 18, which is slidably connected to the bottom bracket 16. The sliding plate 18 is fixedly installed with a second electric telescopic rod 19, and the telescopic end of the second electric telescopic rod 19 is fixedly connected to a lifting block 20. The first electric telescopic rod 17 pushes the sliding plate 18 to slide, causing the second electric telescopic rod 19 and the lifting block 20 to move closer to or away from the magnetic ring sleeve rod 12. The lifting block 20 is used to lift the magnetic ring, making it easier for the second electrically controlled gripper 24 to grasp it. This realizes continuous material feeding of the magnetic ring, reduces the frequency of manual material replenishment, and improves production continuity.

[0032] Two symmetrically arranged winding positions 4 operate synchronously, with the rotation speed and angle controlled by servo motor 401. When the magnetic ring of position 2 10 is bent on one side, the magnetic ring of position 1 9 is bent on the other side, causing the servo motors 401 on both sides to rotate inward synchronously to the opposite side. At this time, the unwound side of the magnetic ring of position 2 10 is facing position 1 9. Then, the lifting telescopic rod 202 drives the second bracket 204 to descend. When the lifting telescopic rod 202 is in the low position, multiple second-level electrically controlled grippers 24 simultaneously grip position 9 and position 2. The magnetic rings at positions 10 and 23 are clamped together. Then, the lifting telescopic rod 202 drives the second bracket 204 to rise. Then, the servo electric telescopic rod 201 drives the first bracket 203 to move horizontally, placing the wound magnetic ring into the storage box 5. At the same time, the magnetic ring with one side wound is placed into position 9, and the empty magnetic ring is placed into position 10. The magnetic ring moves from position 23 to position 10 and then to position 9. The magnetic ring is not wound at position 23, is wound on one side at position 10, and is wound on the other side at position 9.

[0033] The working principle of the above embodiment is as follows: the servo electric telescopic rod 201 drives the first bracket 203 to slide on the top frame 7, and the lifting telescopic rod 202 drives the second bracket 204 to rise and fall along the lifting slide 8, so that the three second electric control grippers 24 respectively grab the magnetic rings at positions 3, 23, 20, and 19, and realize the transfer of magnetic rings through translation. In the winding position 4, the first servo motor 401 drives the drive gear 405 to rotate, so that the mounting plate 403 rotates along the annular slide rail 402 and the annular rack 404. On the first table 3, the second servo motor 14 drives the turntable 6 to rotate through gear transmission. Combined with the detection of the first and second proximity sensors 22, continuous material feeding is achieved. The lifting block 20 lifts the magnetic ring under the action of the first electric telescopic rod 17 and the second electric telescopic rod 19 for easy gripping. In use, the magnetic ring is first put on the magnetic ring sleeve rod 12. After the device is started, the linkage translation gripper 2 works together to realize the transfer of the magnetic ring between each station. The winding position 4 winds the wire synchronously. The completed magnetic ring is sent into the storage box 5. New magnetic rings are constantly replenished to realize continuous processing.

[0034] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.

[0035] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to".

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dual-station winding processing device for enameled wire, characterized in that: The device includes a workbench (1), a linkage translation gripper (2), and a second table (3). The upper surface of the workbench (1) is provided with two symmetrically arranged winding positions (4). Storage boxes (5) and the second table (3) are respectively provided on both sides of the workbench (1). The second table (3) is provided with a turntable (6) for storing magnetic rings to be wound. The top of the workbench (1), storage box (5), and second table (3) is provided with a top rack (7). The linkage translation gripper (2) is slidably connected to the top rack (7). The winding position (4) includes a servo motor (401), an annular slide rail (402), a mounting plate (403), an annular rack (404), a drive gear (405), and an electrically controlled gripper (406). The linkage translation gripper (2) includes a servo electric telescopic rod (201), a lifting telescopic rod (202), a first bracket (203), and a second bracket (204).

2. The dual-station winding processing device for enameled wire according to claim 1, characterized in that: The first bracket (203) is slidably connected to the two opposite sides of the top frame (7). The servo electric telescopic rod (201) is fixedly installed on one side of the top frame (7). The telescopic end of the servo electric telescopic rod (201) is fixedly connected to the first bracket (203). The two opposite sides of the first bracket (203) are fixedly connected to the lifting slide groove (8). The two sides of the second bracket (204) are slidably connected to the lifting slide groove (8). The top of the first bracket (203) is fixedly installed with a lifting telescopic rod (202). The telescopic end of the lifting telescopic rod (202) is fixedly connected to the top of the second bracket (204).

3. The dual-station winding processing device for enameled wire according to claim 1, characterized in that: The annular slide rail (402) and the annular rack (404) are both fixedly connected to the upper surface of the worktable (1). The bottom of the mounting plate (403) is slidably connected to the annular rack (404) via a slider. The first servo motor (401) is fixedly installed on the upper surface of the mounting plate (403). The output shaft of the first servo motor (401) passes through the mounting plate (403). The output shaft of the first servo motor (401) is fixedly connected to the drive gear (405). The drive gear (405) meshes with the annular rack (404).

4. The dual-station winding processing device for enameled wire according to claim 3, characterized in that: The mounting plate (403) has a first electrically controlled gripper (406) fixedly mounted on its upper surface. The gripping points of the two first electrically controlled grippers (406) are position 1 (9) and position 2 (10) respectively. The center of the ring rack (404) and the ring slide rail (402) is concentric with the gripping position of the first electrically controlled gripper (406).

5. The dual-station winding processing device for enameled wire according to claim 4, characterized in that: The upper surface of the second platform (3) is fixedly connected to a central shaft (11). The turntable (6) is rotatably connected to the central shaft (11). Multiple magnetic ring rods (12) are evenly fixedly installed around the central shaft (11) on the upper surface of the turntable (6). A first gear (13) is fixedly connected to the bottom surface of the turntable (6). A second servo motor (14) is fixedly installed on the lower surface of the second platform (3). The output shaft of the second servo motor (14) passes through the second platform (3). A second gear (15) is fixedly connected to the output shaft of the second servo motor (14). The second gear (15) meshes with the first gear (13).

6. The dual-station winding processing device for enameled wire according to claim 1, characterized in that: The bottom of the second platform (3) is fixedly connected to a bottom bracket (16), and the bottom bracket (16) is fixedly connected to a first electric telescopic rod (17). The telescopic end of the first electric telescopic rod (17) is fixedly connected to a sliding plate (18). The sliding plate (18) is slidably connected to the bottom bracket (16). The second electric telescopic rod (19) is fixedly installed on the sliding plate (18). The telescopic end of the second electric telescopic rod (19) is fixedly connected to a lifting block (20).

7. A dual-station winding processing device for enameled wire according to claim 5, characterized in that: A first proximity sensor (21) is fixedly installed at the top of the central shaft (11), a second proximity sensor (22) is fixedly installed at the bottom of the central shaft (11), the magnetic ring sleeve rod (12) is used to sleeve the magnetic ring, and the magnetic ring position directly opposite the first proximity sensor (21) is the third position (23).

8. A dual-station winding processing device for enameled wire according to claim 7, characterized in that: The bottom of the second bracket (204) is fixedly equipped with three second electrically controlled grippers (24). The second electrically controlled grippers (24) are equidistantly arranged. The first position (9), the second position (10) and the third position (23) are on the same plane. The three second electrically controlled grippers (24) are vertically facing the first position (9), the second position (10) and the third position (23) respectively.

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