A battery cable protection assembly

By designing a three-dimensional protective structure and a battery cable protection component with bolted connections, the problems of easily damaged battery cables and messy wiring are solved, achieving stable connection, reducing the risk of failure, and improving maintenance efficiency.

CN224401048UActive Publication Date: 2026-06-23NINGBO YINZHOU HENGTONG VEHICLE PARTS

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO YINZHOU HENGTONG VEHICLE PARTS
Filing Date
2025-07-10
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing battery cable protection methods have limited protection capabilities, cannot effectively resist vibration and mechanical impact, are prone to loosening and displacement, leading to poor contact and short circuit risks, and the messy wiring takes up space, increasing maintenance difficulty and cost.

Method used

A battery cable protection assembly was designed, comprising a protective component, a top ring, and a connecting component. It adopts a three-dimensional protective structure with an outer ring, side rings, and a frame, combined with an L-shaped slot and rounded corner design. The assembly is bolted together to achieve tight fixation and orderly wiring, thereby enhancing stability and safety.

Benefits of technology

It significantly extends the service life of battery cables, ensures stable connection, reduces the risk of failure, improves installation and maintenance efficiency, and enhances space utilization and electrical safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to cable protection assembly technical field, concretely relates to a battery electric wire protection assembly, including protection assembly, top ring and connecting assembly, including two groups of frames in protection assembly, the outer ring fixed in frame one side and set up in the side ring of frame other side, including the locking bolt of locating piece and the plug -in in locating piece in connecting assembly, the top of each group of frames is fixed with locating piece, and the locking bolt is fixedly connected through two groups of locating pieces between, and the top of both sides side ring is fixed with two groups of straight flute ring, and the outer ring and the side ring in the protection assembly are set up and form the three -dimensional protection structure, the circular ring design of outer ring can all -round cable, and the mechanical collision and friction of outside are resisted, and the straight flute mouth structure of side ring is adapted cable to go in and out, prevents the cable and breaks because of excessive wear and tear at the bending, and the L type air gap and the fillet structure in cooperation frame, the service life of battery cable is prolonged significantly, and the stable connection between the battery and the electric equipment is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the technical field of cable protection components, specifically to a battery cable protection component. Background Technology

[0002] In a battery system, battery cables are key components connecting the battery to electrical equipment, and their safety and stability directly affect the normal operation of the equipment.

[0003] Currently, traditional battery cable protection methods are relatively simple, mostly using ordinary insulating sleeves or tape to wrap the cables. This protection method has many drawbacks:

[0004] Firstly, the protective capabilities of insulating sleeves and tapes are limited, making it difficult to withstand the severe vibrations, mechanical collisions, and scratches from sharp objects during vehicle operation. This can easily lead to damage to the cable sheath, resulting in safety hazards such as short circuits and leakage.

[0005] Secondly, ordinary protection measures cannot effectively secure cables. Under complex working conditions, cables are prone to loosening and displacement, resulting in poor contact at connection points and affecting power transmission efficiency.

[0006] Thirdly, traditional cable protection structures are not conducive to cable management, resulting in messy and tangled cables that not only take up space but also increase inspection difficulty and maintenance costs. With the continuous expansion of battery application scenarios, the requirements for battery cable protection are increasing, necessitating a battery cable protection component with a reasonable structure, excellent protective performance, and ease of installation and maintenance to ensure the safe and stable operation of battery systems. Utility Model Content

[0007] Technical problems to be solved

[0008] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a battery cable protection component that can effectively solve the problems in the existing technology.

[0009] Technical solution

[0010] This utility model provides a battery cable protection assembly, including a protection component, a top ring, and a connecting component. The protection component includes two sets of frames, an outer ring fixed to one side of the frame, and a side ring disposed on the other side of the frame. The connecting component includes positioning pieces and locking bolts inserted into the positioning pieces. The top of each set of frames is fixed with a positioning piece, and the two sets of positioning pieces are fixedly connected by locking bolts. The top of the side rings on both sides is fixed with two sets of straight groove rings, and the top of the straight groove rings on both sides of the frame is fixed with a top ring. The straight groove rings and the top rings are fixedly connected by bolts.

[0011] Furthermore, the outer ring is a circular ring structure, and the side ring is half of a straight groove.

[0012] Furthermore, the frame has an L-shaped slot structure, the outer ring is connected to the internal space of the frame, and the side ring is connected to the top of one side of the frame.

[0013] Furthermore, the top ring is a plate structure with a straight groove, and an inner plate is fixed in the middle of the top ring. Insertion holes are provided on both the left and right sides of the inner plate. Slots are provided on the side walls of both the top ring and the straight groove ring, and the two sets of slots are fixedly connected by bolts.

[0014] Furthermore, all corners within the frame are rounded.

[0015] Beneficial effects

[0016] This utility model forms a three-dimensional protective structure by setting an outer ring and side rings in the protective component. The circular design of the outer ring can wrap the cable in all directions to resist external mechanical collisions and friction, while the straight groove structure of the side ring is adapted to the entry and exit of the cable, preventing the cable from breaking due to excessive wear at the bend. Combined with the L-shaped slot and rounded corner structure in the frame, it effectively avoids the cable from contacting sharp edges and corners, significantly extending the service life of the battery cable and ensuring a stable connection between the battery and the electrical equipment. The positioning plate and locking bolt design in the connecting component realizes the firm splicing of the two sets of frames, so that the protective component can fit tightly against the cable and prevent loosening and displacement. The straight groove ring and the top ring are fixed by bolts, which further enhances the overall structural stability and ensures that the battery cable connection remains stable in the environment of vehicle bumps or equipment vibration, preventing power transmission failure caused by poor contact.

[0017] This protection component features a modular design, with each part connected by bolts. Installation is quick and easy, requiring no complex tools or specialized skills. For future maintenance of the battery cables, simply remove the corresponding bolts to open the protection component, making it convenient and fast. This significantly improves the efficiency of battery cable installation and maintenance, reducing labor and time costs. The straight groove design of the top ring and the insertion holes on the inner plate allow for orderly organization and fixation of battery cables, preventing tangled cables and reducing the risk of short circuits caused by intersecting wires. The neat wiring also improves the space utilization of the battery area, making the overall layout of the battery system more rational and enhancing electrical safety. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is an exploded view of the structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the frame and top ring in this utility model.

[0022] The labels in the diagram represent: 1. Protective component; 11. Frame; 12. Outer ring; 13. Side ring; 2. Top ring; 21. Inner plate; 22. Insertion hole; 3. Connecting component; 31. Positioning piece; 32. Locking bolt; 4. Straight groove ring. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0024] The present invention will be further described below with reference to the embodiments.

[0025] Example: A battery cable protection assembly, as shown in the attached document. Figure 1 - Appendix Figure 3 The system includes a protective component 1, a top ring 2, and a connecting component 3. The protective component 1 includes two sets of frames 11, an outer ring 12 fixed to one side of the frame 11, and a side ring 13 located on the other side of the frame 11. The connecting component 3 includes positioning pieces 31 and locking bolts 32 inserted into the positioning pieces 31. Each set of frames 11 has a positioning piece 31 fixed to its top, and the two sets of positioning pieces 31 are fixedly connected by locking bolts 32. Two sets of straight groove rings 4 are fixed to the top of the side rings 13 on both sides, and a top ring 2 is fixed to the top of the straight groove rings 4 on both sides of the frame 11. The straight groove rings 4 and the top rings 2 are fixedly connected by bolts. The outer ring 12 and the side rings 13 in the protective component form a three-dimensional protective structure. The circular design of the outer ring 12 can fully enclose the cable, resisting external mechanical impacts and friction. The straight groove structure of the side rings 13 is adapted to the entry and exit of the cable, preventing the cable from breaking due to excessive wear at bends. This, combined with the L-shaped grooves within the frame 11, further enhances the protective structure. The hollow groove and rounded corner structure effectively prevents cables from contacting sharp edges and corners, significantly extending the service life of battery cables and ensuring a stable connection between the battery and electrical equipment.

[0026] The outer ring 12 is a circular ring structure, and the side ring 13 is half of a straight slot. The frame 11 has an L-shaped slot structure. The outer ring 12 is connected to the internal space of the frame 11, and the side ring 13 is connected to the top of one side of the frame 11. This protection component has a modular design, and the components are connected by bolts. It can be quickly assembled during installation without complicated tools or professional skills. If the battery cable needs to be inspected later, the protection component can be opened by simply removing the corresponding bolts. It is convenient and quick, which greatly improves the efficiency of battery cable installation and maintenance and reduces labor and time costs.

[0027] The top ring 2 is a plate structure with a straight groove, and an inner plate 21 is fixed in the middle of the top ring 2. The inner plate 21 has insertion holes 22 on both the left and right sides. The top ring 2 and the straight groove ring 4 both have slots on their side walls, and the two sets of slots are fixedly connected by bolts. The positioning piece 31 and locking bolt 32 in the connecting component 3 are designed to achieve a firm splicing of the two sets of frames 11, so that the protection component can fit tightly against the cable and avoid loosening and displacement. The straight groove ring 4 is fixed to the top ring 2 by bolts, which further enhances the overall structural stability and ensures that the battery cable connection remains stable under the conditions of vehicle bumps or equipment vibration, preventing power transmission failure caused by poor contact.

[0028] The corners within the frame 11 are all rounded; the straight groove design of the top ring 2 and the design of the insertion holes 22 on the inner plate 21 can organize and fix the battery cables in an orderly manner, avoiding messy tangles and reducing the risk of short circuits caused by wire crossing; the neat wiring can also improve the space utilization of the battery area, making the overall layout of the battery system more reasonable and enhancing electrical safety.

[0029] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A battery cable protection assembly, characterized in that, The system includes a protective component (1), a top ring (2), and a connecting component (3). The protective component (1) includes two sets of frames (11), an outer ring (12) fixed to one side of the frame (11), and a side ring (13) set on the other side of the frame (11). The connecting component (3) includes a positioning piece (31) and a locking bolt (32) inserted in the positioning piece (31). The top of each set of frames (11) is fixed with a positioning piece (31). The two sets of positioning pieces (31) are fixedly connected by locking bolts (32). The top of the side rings (13) on both sides is fixed with two sets of straight groove rings (4). The top of the straight groove rings (4) on both sides of the frame (11) is fixed with a top ring (2). The straight groove rings (4) and the top rings (2) are fixedly connected by bolts.

2. The battery cable protection assembly according to claim 1, characterized in that, The outer ring (12) is a circular ring structure, and the side ring (13) is half of a straight groove.

3. A battery cable protection assembly according to claim 1, characterized in that, The frame (11) has an L-shaped slot structure inside, the outer ring (12) is connected to the internal space of the frame (11), and the side ring (13) is connected to the top of one side of the frame (11).

4. A battery cable protection assembly according to claim 1, characterized in that, The top ring (2) is a plate structure with a straight groove, and an inner plate (21) is fixed in the middle of the top ring (2). Insertion holes (22) are provided on both the left and right sides of the inner plate (21). Slots are provided on the side walls of the top ring (2) and the straight groove ring (4), and the two sets of slots are fixedly connected by bolts.

5. A battery cable protection assembly according to claim 4, characterized in that, All corners within the frame (11) are rounded.