Chip cleaning fixture
By designing a cleaning fixture that is compatible with irregularly shaped chips, and using magnetic adsorption connections and raised strip protection, the problem of existing fixtures being unable to adapt to irregularly shaped chips is solved, achieving both effective cleaning and prevention of secondary contamination.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAN YUNZHONG PHOTONICS TECHNOLOGY CO LTD
- Filing Date
- 2025-08-22
- Publication Date
- 2026-06-23
Smart Images

Figure CN224402088U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a cleaning device, specifically a chip cleaning fixture. Background Technology
[0002] In industrial chip back-end processing and packaging, the chip's light-emitting surface often needs to be cleaned to avoid affecting optical transmission. (See also...) Figure 9 The light-emitting surface of the chip is defined as cleaning surface 101.
[0003] Most cleaning fixtures are simply workpieces made into a specific shape, with circular cutouts matching the chip size carved into them for chip cleaning. For example, Chinese utility model patent CN220172096U discloses a chip cleaning fixture that includes a base plate with multiple sets of clamping components spaced longitudinally on it. Each clamping component includes two first clamping plates arranged horizontally parallel to each other on the top of the base plate, each with multiple horizontally spaced first slots on its top. Above the two first clamping plates is a height-adjustable second clamping plate, which is a rectangular frame structure with multiple horizontally spaced second slots on its bottom. The chip is clamped and fixed between the second and first slots, with the chips clamped on adjacent clamping components staggered. The limitation of this patent is that it can only accommodate chips of a specific shape.
[0004] Current chip cleaning fixtures can only accommodate standard chips (such as cuboid chips). However, some irregularly shaped optical chips are not standard cuboids but have sharp corners. When these sharp corners face down during cleaning, they will collide with the bottom of the fixture, damaging the chip's sharp corners. In addition, some chip cleaning fixtures work by clamping the chip. This clamping method inevitably leaves indentations on the chip surface after cleaning, introducing secondary contamination. Therefore, it is necessary to provide a technical means to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to solve the problem that existing chip cleaning fixtures cannot be adapted to irregularly shaped chips and may introduce secondary contamination to the cleaned chips, and to provide a chip cleaning fixture.
[0006] To achieve the above objectives, the technical solution provided by this utility model is as follows:
[0007] A chip cleaning fixture is used to clean the cleaning surface of an irregularly shaped chip, wherein the irregularly shaped chip is rectangular, the cleaning surface is a first inclined surface, and the surface opposite to the cleaning surface is a pointed surface. Its special feature is that:
[0008] It includes a cleaning placement base, m sets of cleaning placement positioning blocks set on the cleaning placement base, chip mounting strips set on each set of cleaning placement positioning blocks, and pressure strips connected to each chip mounting strip; each set of cleaning placement positioning blocks consists of two blocks.
[0009] The cleaning placement base is provided with n cleaning fluid inlet holes;
[0010] The cleaning and placement positioning block includes a positioning block base and a vertical positioning platform disposed at the rear of the upper surface of the positioning block base. A first circular hole is provided on the front end face of the vertical positioning platform, and a first adsorption magnet is installed in the first circular hole. The angle between the upper surface of the positioning block base and the horizontal plane is θ, and the value of θ is the same as the inclination angle of the first inclined plane, θ>0. The front edge of the upper surface of the positioning block base is lower than the height of the middle part. The chip mounting strip is disposed on the upper surface of the positioning block base and located in front of the vertical positioning platform.
[0011] The back end of the chip mounting strip is provided with second circular holes at the positions corresponding to the first circular holes of the two cleaning placement positioning blocks in the group. Each second circular hole is provided with a second adsorption magnet. The front of the chip mounting strip is provided with x chip placement slots for mounting irregularly shaped chips to be cleaned along its length. Each chip placement slot penetrates the upper end face of the chip mounting strip. The second adsorption magnet and the corresponding first adsorption magnet are adsorbed and connected. The lower part of the front of the chip mounting strip is also provided with a protrusion, and the upper outer edge of the protrusion is provided with a second inclined surface adapted to the tip surface.
[0012] The irregularly shaped chip is installed in the chip placement slot, with its cleaning surface parallel to the horizontal plane, its bottom surface attached to the bottom of the chip placement slot, and its pointed surface in contact with the second inclined surface.
[0013] The pressure strip is disposed on the front side of each chip mounting strip to prevent irregularly shaped chips from falling off. Each pressure strip has a fourth circular hole at both ends, and each chip mounting strip has a third circular hole at the corresponding position of the fourth circular hole at both ends. A third magnetic magnet is disposed in each fourth and third circular hole. The pressure strip and the corresponding chip mounting strip are connected by adsorption through the third magnetic magnet. The volume of the enclosing cavity formed between each chip placement slot and the pressure strip is larger than the volume of the irregularly shaped chip. Where m, n, and x are all integers greater than or equal to 1.
[0014] Furthermore, the front side of the chip mounting strip is provided with an operating groove along the length direction, and the operating groove is connected to each of the chip placement slots.
[0015] Furthermore, each of the pressure strips is provided with handles at both ends.
[0016] Furthermore, a handle for picking up and placing is provided in the middle of the cleaning placement base, and the height of the handle is greater than the liquid level of the cleaning solution during cleaning.
[0017] Furthermore, each of the two third circular holes of the chip mounting strip is provided with a first positioning hole on its inner side, and each of the pressure strips is provided with a second positioning hole at the position corresponding to the first positioning hole; positioning pins are inserted into the first positioning hole and the second positioning hole for positioning between the chip mounting strip and the corresponding pressure strip.
[0018] Furthermore, m = 6, and the shape of the cleaning placement base is rectangular;
[0019] Three of the cleaning placement positioning blocks are located on the cleaning placement base near one of its short sides, and the other three sets of cleaning placement positioning blocks are located on the cleaning placement base near the other short side. The handle is set in the reserved part in the middle of the cleaning placement base.
[0020] Furthermore, n=4, and each cleaning fluid inlet hole is square in shape, with two cleaning fluid inlet holes located on the cleaning placement base near one of its short sides, and the other two cleaning fluid inlet holes located on the cleaning placement base near the other short side.
[0021] Furthermore, x = 20.
[0022] Furthermore, each of the cleaning placement positioning blocks is detachably connected to the cleaning placement base by screws.
[0023] Compared with the prior art, the beneficial effects of this utility model are:
[0024] 1. The chip cleaning fixture provided by this utility model has each cleaning placement positioning block fixedly connected to the cleaning placement base, and a third adsorption magnet is used to realize the quick-release and quick-installation function between the chip mounting strip and the pressure strip. The combination of the first adsorption magnet and the second adsorption magnet realizes the quick-release and quick-installation between the cleaning placement positioning block and the chip mounting strip. It is easy to operate, highly reliable, and highly practical.
[0025] 2. The chip cleaning fixture provided by this utility model has a protruding strip on the chip mounting strip for limiting the irregularly shaped chip to be cleaned. At the same time, the chip mounting strip and the pressure strip are both at an angle θ with the horizontal direction, where θ>0. The value of θ is equal to the tilt angle of the chip cleaning surface. This setting allows the irregularly shaped chip to slide downward under the action of gravity when it is in a vertical state, so that all the chip cleaning surfaces are almost at the same height and are in a horizontal state. Meanwhile, the chip tip surface is in contact with the protruding strip, which facilitates cleaning and also protects the chip tip from damage.
[0026] 3. The chip cleaning fixture provided by this utility model has a four-sided enclosed cavity formed between the chip placement slot and the pressure bar that is larger than the size of the irregular chip, giving the irregular chip a certain amount of room to move within the cavity. During ultrasonic cleaning, a certain amount of vibration is generated, which is conducive to quick and thorough cleaning. At the same time, it avoids the pressure marks caused by direct clamping of the irregular chip on each side, which would otherwise require secondary cleaning, thus solving the problem of secondary chip contamination caused by the fixture.
[0027] 4. The chip cleaning fixture provided by this utility model is equipped with a handle, and the height of the handle is greater than the liquid level of the cleaning solution during cleaning, which makes it easy for operators to pick up and put down the chip without touching the cleaning solution.
[0028] 5. The chip cleaning fixture provided by this utility model has handles on both sides of each pressure bar, making it easy for operators to pick up and put down.
[0029] 6. The chip cleaning fixture provided by this utility model uses positioning pins to position the chip mounting strip and the pressure strip to prevent the pressure strip from being misaligned during placement.
[0030] 7. The chip cleaning fixture provided by this utility model has an operating groove horizontally provided on the front side of the chip mounting strip. The operating groove is connected to each of the chip placement slots. This is to prevent irregularly shaped chips from getting stuck in the chip placement slots and not being able to be removed. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the structure of an embodiment of the chip cleaning fixture of this utility model;
[0032] Figure 2 This is a schematic diagram of the cleaning placement base in an embodiment of the chip cleaning fixture of this utility model;
[0033] Figure 3 This is a schematic diagram of the cleaning and placement positioning block in an embodiment of the chip cleaning fixture of this utility model;
[0034] Figure 4 This is a schematic diagram of the front structure of the chip mounting strip in an embodiment of the chip cleaning fixture of this utility model;
[0035] Figure 5 for Figure 4 The left view;
[0036] Figure 6 for Figure 4 Rear view;
[0037] Figure 7 This is a schematic diagram of the pressure bar structure in an embodiment of the chip cleaning fixture of this utility model;
[0038] Figure 8 for Figure 7A bottom view;
[0039] Figure 9 This is a side view of the chip;
[0040] Figure 10 This is a side view of an embodiment of the chip cleaning fixture of this utility model;
[0041] Figure 11 for Figure 10 Enlarged view of point A.
[0042] Explanation of reference numerals in the attached figures:
[0043] 1-Cleaning placement base, 11-Screw mounting hole, 12-Cleaning fluid inlet hole; 2-Cleaning placement positioning block, 21-First circular hole, 22-Vertical positioning platform; 3-Chip mounting strip, 31-Second circular hole, 32-Third circular hole, 33-First positioning hole, 34-Chip placement slot, 35-Protruding strip; 4-Pressure strip, 41-Second positioning hole, 42-Handle, 43-Fourth circular hole; 5-Handling rod, 6-First magnetic magnet, 7-Second magnetic magnet, 8-Third magnetic magnet, 9-Positioning pin, 10-Irregularly shaped chip, 101-Cleaning surface, 102-Tip surface, 20-Cleaning fluid, 30-UV light. Detailed Implementation
[0044] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0045] First, the structure of the irregularly shaped chip 10 will be introduced. (See [link / reference]). Figure 9 The irregular chip 10 is rectangular, its cleaning surface 101 is the first inclined surface, and the surface opposite to the cleaning surface 101 is the pointed surface 102.
[0046] A chip cleaning fixture, see Figures 1 to 8 It is used to clean the cleaning surface 101 of the irregular chip 10, including a rectangular cleaning placement base 1, six sets of cleaning placement positioning blocks 2 set on the cleaning placement base 1, chip mounting strips 3 set on each set of cleaning placement positioning blocks 2, and pressure strips 4 connected to each chip mounting strip 3; the number of each set of cleaning placement positioning blocks 2 is two; three sets of cleaning placement positioning blocks 2 are located on the cleaning placement base 1 near one of its short sides, and the other three sets of cleaning placement positioning blocks 2 are located on the cleaning placement base 1 near the other short side; the handle 5 is set in the reserved part in the middle of the cleaning placement base 1.
[0047] The cleaning base 1 is provided with four cleaning fluid inlet holes 12. Each cleaning fluid inlet hole 12 is square in shape. Two of the cleaning fluid inlet holes 12 are located on the cleaning base 1 near one of its short sides, and the other two cleaning fluid inlet holes 12 are located on the cleaning base 1 near the other short side.
[0048] The cleaning placement positioning block 2 includes a positioning block base and a vertical positioning platform 22 located at the rear of the upper surface of the positioning block base. The vertical positioning platform 22 is provided with a first circular hole 21, and a first adsorption magnet 6 is installed in the first circular hole 21. The angle between the upper surface of the positioning block base and the horizontal plane is θ, where θ>0, and the front edge of the upper surface of the positioning block base is lower than the height of the middle part. The chip mounting strip 3 is located on the upper surface of the positioning block base and is located at the front of the vertical positioning platform 22. Each cleaning placement positioning block 2 is detachably connected by screws through the screw mounting holes 11 provided on the cleaning placement base 1.
[0049] The chip mounting strip 3 has two second circular holes 31 at its two ends on the back side, corresponding to the first circular holes 21 of the two cleaning placement positioning blocks 2 in the set. Each second circular hole 31 contains a second adsorption magnet 7. The chip mounting strip 3 has twenty chip placement slots 34 vertically arranged on its front side for mounting irregularly shaped chips 10 to be cleaned. Each chip placement slot 34 penetrates the upper end face of the chip mounting strip 3. The second adsorption magnet 7 and the corresponding first adsorption magnet 6 are adsorbed and connected. The lower part of the front side of the chip mounting strip 3 also has a protrusion 35. The upper outer edge of the protrusion 35 has a second inclined surface that matches the tip surface 102, which is used to contact the tip surface 102 of the irregularly shaped chip 10 and protect the tip surface 102 of the irregularly shaped chip 10.
[0050] The irregularly shaped chip 10 is installed in the chip placement slot 34, with its cleaning surface 101 parallel to the horizontal plane, its bottom surface attached to the bottom of the chip placement slot 34, and its pointed surface 102 in contact with the second inclined surface.
[0051] The pressure strip 4 is set on the front of each chip mounting strip 3 to prevent the irregular chip 10 from falling off. Each pressure strip 4 has a fourth circular hole 43 at both ends. Each chip mounting strip 3 has a third circular hole 32 at the corresponding position of the fourth circular hole 43 at both ends. Each fourth circular hole 43 and third circular hole 32 has a third adsorption magnet 8. The pressure strip 4 and the corresponding chip mounting strip 3 are adsorbed and connected by the third adsorption magnet 8. The volume of the enclosing cavity formed between each chip placement slot 34 and the pressure strip 4 is slightly larger than the volume of the irregular chip 10. Where m, n and x are all integers greater than or equal to 1.
[0052] For ease of operation, each pressure strip 4 is equipped with handles 42 at both ends. A lifting rod 5 for handling is located in the middle of the cleaning placement base 1, and the height of the lifting rod 5 is greater than the liquid level during cleaning. Each chip mounting strip 3 has a first positioning hole 33 inside its two third circular holes 32, and each pressure strip 4 has a second positioning hole 41 corresponding to the first positioning hole 33. Positioning pins 9 pass through the first positioning holes 33 and the second positioning holes 41 for positioning the chip mounting strip 3 with the corresponding pressure strip 4. An operating groove is provided along the length of the front of the chip mounting strip, and the operating groove is connected to each of the chip placement slots to prevent irregularly shaped chips 10 from getting stuck in the chip placement slot 34 and being unable to be removed.
[0053] The following describes the cleaning method for the irregularly shaped chip 10, including the following steps:
[0054] Step 1: Prepare the irregularly shaped chip 10 to be cleaned;
[0055] Step 2: Place the chip mounting strip 3 horizontally, and place several irregularly shaped chips 10 to be cleaned into the chip placement slot 34 set in the chip mounting strip 3 in sequence. Then, position the pressure strip 4 by the positioning pin 9, and then lock it by the third adsorption magnet 8. After that, move the chip mounting strip 3 and the pressure strip 4 as a whole to the vertical positioning platform 22 set in the cleaning placement positioning block 2, and lock them together by the first adsorption magnet 6 and the second adsorption magnet 7.
[0056] Step 3, see Figure 10 and Figure 11 The chip cleaning fixture is lifted into the cleaning solution 20 by the handle 5, and the ultrasonic cleaning is performed for the first preset time. Then the UV light 30 is turned on for the second preset time.
[0057] Step 4: After cleaning, remove the chip cleaning fixture from the cleaning solution 20, remove the chip mounting strip 3 and the pressure strip 4 as a whole, then place the chip mounting strip 3 and the pressure strip 4 horizontally, remove the pressure strip 4, and take out each cleaned irregular chip 10 in turn to complete the process.
Claims
1. A chip cleaning fixture for cleaning the cleaning surface (101) of an irregularly shaped chip (10), wherein the irregularly shaped chip (10) is rectangular, the cleaning surface (101) is a first inclined surface, and the surface opposite to the cleaning surface (101) is a pointed surface (102), characterized in that: It includes a cleaning placement base (1), m sets of cleaning placement positioning blocks (2) set on the cleaning placement base (1), chip mounting strips (3) set on each set of cleaning placement positioning blocks (2), and pressure strips (4) connected to each chip mounting strip (3); the number of each set of cleaning placement positioning blocks (2) is two; The cleaning placement base (1) is provided with n cleaning fluid inlet holes (12); The cleaning and placement positioning block (2) includes a positioning block base and a vertical positioning platform (22) located at the rear of the upper surface of the positioning block base. A first circular hole (21) is provided on the front end face of the vertical positioning platform (22), and a first adsorption magnet (6) is installed in the first circular hole (21). The angle between the upper surface of the positioning block base and the horizontal plane is θ, and the value of θ is the same as the inclination angle of the first inclined plane, θ>0. The front edge of the upper surface of the positioning block base is lower than the height of the middle part. The chip mounting strip (3) is located on the upper surface of the positioning block base and in front of the vertical positioning platform (22). The chip mounting strip (3) has two second circular holes (31) at the two ends of the back side corresponding to the first circular holes (21) of the two cleaning placement positioning blocks (2) in a set. Each second circular hole (31) is provided with a second adsorption magnet (7). The chip mounting strip (3) has x chip placement slots (34) for installing irregularly shaped chips (10) to be cleaned arranged sequentially along its length direction on the front side. Each chip placement slot (34) penetrates the upper end face of the chip mounting strip (3). The second adsorption magnet (7) and the corresponding first adsorption magnet (6) are adsorbed and connected. The lower part of the front side of the chip mounting strip (3) is also provided with a protrusion (35). The upper outer edge of the protrusion (35) is provided with a second inclined surface that matches the tip surface (102). The irregular chip (10) is installed in the chip placement slot (34), with its cleaning surface (101) parallel to the horizontal plane, its bottom surface attached to the bottom of the chip placement slot (34), and its tip surface (102) in contact with the second inclined surface. The pressure strip (4) is set on the front of each chip mounting strip (3) to prevent the irregular chip (10) from falling off. Each pressure strip (4) has a fourth circular hole (43) at both ends. Each chip mounting strip (3) has a third circular hole (32) at the corresponding position of the fourth circular hole (43) at both ends. Each fourth circular hole (43) and third circular hole (32) has a third adsorption magnet (8). The pressure strip (4) and the corresponding chip mounting strip (3) are adsorbed and connected by the third adsorption magnet (8). The volume of the enclosing cavity formed between each chip placement slot (34) and the pressure strip (4) is greater than the volume of the irregular chip (10). Where m, n and x are all integers greater than or equal to 1.
2. The chip cleaning fixture according to claim 1, characterized in that: The chip mounting strip (3) has an operating groove along its length on its front side, and the operating groove is connected to each of the chip placement slots (34).
3. The chip cleaning fixture according to claim 2, characterized in that: Each of the pressure strips (4) is provided with handles (42) at both ends.
4. The chip cleaning fixture according to claim 3, characterized in that: The cleaning placement base (1) is provided with a handle (5) for picking up and putting down, and the height of the handle (5) is greater than the height of the cleaning liquid during cleaning.
5. The chip cleaning fixture according to claim 4, characterized in that: Each of the chip mounting strips (3) has a first positioning hole (33) inside the two third circular holes (32), and each of the pressure strips (4) has a second positioning hole (41) at the position corresponding to the first positioning hole (33); the positioning pin (9) passes through the first positioning hole (33) and the second positioning hole (41) for positioning between the chip mounting strip (3) and the corresponding pressure strip (4).
6. The chip cleaning fixture according to claim 5, characterized in that: Where m = 6, the shape of the cleaning placement base (1) is rectangular; Three of the cleaning placement positioning blocks (2) are located on the cleaning placement base (1) near one of its short sides, and the other three of the cleaning placement positioning blocks (2) are located on the cleaning placement base (1) near the other short side. The handle (5) is set in the reserved part in the middle of the cleaning placement base (1).
7. The chip cleaning fixture according to claim 6, characterized in that: The n=4, and each cleaning fluid inlet hole (12) is square in shape. Two cleaning fluid inlet holes (12) are located on the cleaning placement base (1) near one of its short sides, and the other two cleaning fluid inlet holes (12) are located on the cleaning placement base (1) near the other short side.
8. The chip cleaning fixture according to claim 7, characterized in that: The x = 20.
9. The chip cleaning fixture according to claim 8, characterized in that: Each of the cleaning placement positioning blocks (2) is detachably connected to the cleaning placement base (1) by screws.