A low-temperature extraction tank for sea cucumber polysaccharide

Abstract

The utility model relates to the technical field of extraction tank, concretely to a kind of sea cucumber polysaccharide low-temperature extraction tank, including extraction tank, low-temperature cavity is equipped between extraction tank inner wall and outer wall, the bottom of extraction tank is equipped with the liquid outlet pipe with valve, the middle part of extraction tank inner wall bottom is equipped with support column, the top of support column is rotatably connected with rotating disc by bearing, the top of rotating disc is placed with centrifugal inner barrel, the outer wall and bottom of centrifugal inner barrel are equipped with filter screen, the middle part of centrifugal inner barrel inner wall bottom is equipped with rotating shaft, the top of rotating shaft is equipped with permanent magnet rotor, the top of extraction tank is equipped with tank cover, the top of tank cover is equipped with the feeding pipe with cover, the middle part of tank cover top is equipped with motor, the output shaft of motor passes through the top of tank cover and coaxially connected with conductor rotor. The sea cucumber polysaccharide low-temperature extraction tank, centrifugal inner barrel can be freely taken out, combined with the design of openable and closable tank cover, it is convenient to clean residual, avoid cross contamination, guarantee the stability of multiple extraction operations.

Description

Technical Field

[0001] This utility model relates to the field of extraction tank technology, specifically a low-temperature extraction tank for sea cucumber polysaccharides. Background Technology

[0002] The low-temperature extraction tank for sea cucumber polysaccharides is a specialized device for extracting polysaccharide components from sea cucumbers. It aims to maximize the preservation of the effective components and nutritional value of sea cucumbers through low-temperature extraction technology. This extraction tank design incorporates modern separation techniques, enabling polysaccharide extraction under low-temperature conditions, reducing the loss of heat-sensitive components while improving extraction efficiency. Sea cucumber polysaccharides have attracted widespread attention due to their various biological activities, such as immunomodulatory, antioxidant, and antitumor properties. Therefore, employing efficient and gentle extraction methods is particularly important.

[0003] Patent CN212633050U discloses a separation device for extracting sea cucumber polysaccharides, including a box body. A mixing chamber is fixedly connected to the top of the inner cavity of the box body. A rotating column is rotatably connected to the top of the inner cavity of the mixing chamber. A fixing block is fixedly connected to the bottom end of the rotating column. Rotating rods are rotatably connected to both sides of the outer surface of the fixing block. Centrifuge racks are fixedly connected to the bottom ends of the two rotating rods. A telescopic rod is fixedly connected to the bottom of the fixing block. A first rotating component is fixedly connected to the bottom end of the telescopic rod. Rotating frames are rotatably connected to both sides of the inner surface of the first rotating component. This invention allows for adjustment of the angle of the centrifuge rack through the cooperation between the rotating column, rotating rods, fixing block, telescopic rod, and rotating frame, thereby adjusting the degree of centrifugation. This increases the degree of centrifugation, preventing excessive polysaccharide components from being extracted incompletely. The operation is also relatively simple.

[0004] Existing sea cucumber polysaccharide extraction technologies primarily rely on centrifuge racks to separate polysaccharide components. While this method can separate polysaccharides from the centrifuge tube, the fixed configuration of the tube limits its effectiveness. Furthermore, the fixed centrifuge tube's inner wall easily traps filter material, preventing complete removal of impurities. The presence of residue negatively impacts subsequent extraction efficiency and purity. To address this issue, we propose a low-temperature sea cucumber polysaccharide extraction tank. By improving the centrifugal extraction structure, we effectively enhance polysaccharide extraction efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a low-temperature extraction tank for sea cucumber polysaccharides to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A low-temperature extraction tank for sea cucumber polysaccharides includes an extraction tank as the main body of the equipment, with a low-temperature chamber inside to maintain a low-temperature extraction environment. The low-temperature chamber is provided between the inner wall and the outer wall of the extraction tank, and the low-temperature extraction environment is maintained by circulating cooling water. The bottom of the extraction tank is provided with a liquid outlet pipe with a valve for discharging the polysaccharide solution after extraction.

[0008] A support column is provided in the middle of the bottom of the inner wall of the extraction tank to provide a support base for the rotating disk. The top of the support column is rotatably connected to the rotating disk through a bearing, which carries the centrifuge inner barrel and allows it to rotate freely. The centrifuge inner barrel is placed on top of the rotating disk to contain the material to be extracted and to separate the polysaccharide components by centrifugal force. The outer wall and bottom of the centrifuge inner barrel are equipped with filter screens to allow the polysaccharide solution to pass through and block solid impurities. A rotating shaft is provided in the middle of the bottom of the inner wall of the centrifuge inner barrel. A permanent magnet rotor is provided at the top of the rotating shaft, which drives the centrifuge inner barrel to rotate through electromagnetic induction with the conductor rotor.

[0009] The extraction tank is equipped with a lid on top, and a rubber gasket is provided at the bottom and outer edge of the lid to ensure a tight seal. The lid is equipped with a feeding pipe with a cover for feeding raw materials into the centrifuge inner barrel. The output end of the feeding pipe faces the inside of the centrifuge inner barrel. A motor is located in the middle of the top of the lid to provide rotational driving force. It is connected to an external power supply and has an independent control system. The output shaft of the motor passes through the top of the lid and is coaxially connected to a conductor rotor, which drives the permanent magnet rotor to rotate through electromagnetic induction.

[0010] Preferably, the extraction tank has a low-temperature water inlet pipe at the bottom and near the outer edge that communicates with the low-temperature chamber to input low-temperature cooling water to maintain the low-temperature environment inside the tank. The extraction tank has a heat exchange water outlet pipe at the outer wall and near the top that communicates with the low-temperature chamber to discharge the heated cooling water to form a circulation system. Both the low-temperature water inlet pipe and the heat exchange water outlet pipe are equipped with solenoid valves to automatically adjust the cooling water flow rate through a controller.

[0011] Preferably, the inner wall of the extraction tank is equipped with a temperature sensor to monitor the temperature inside the tank in real time and feed it back to the controller. The outer wall of the extraction tank is equipped with a controller. The temperature sensor and two solenoid valves are electrically connected to the controller through wires. The controller controls the opening and closing of the solenoid valves according to the temperature data to achieve automatic temperature regulation.

[0012] Preferably, the inner wall of the extraction tank is provided with an annular fixing plate near the top, which fixes the positioning wheels to stabilize the rotation of the centrifugal inner barrel. The top of the annular fixing plate and near the inner edge are rotatably connected to a plurality of positioning wheels arranged in a circular array. The outer wall of the positioning wheels contacts the outer wall of the centrifugal inner barrel to reduce friction when the centrifugal inner barrel rotates and to assist in positioning.

[0013] Preferably, the top of the can lid is provided with two handles arranged symmetrically on the left and right sides, which facilitates opening and closing the can lid, thereby making it convenient for staff to take out the centrifuge inner barrel and clean it.

[0014] Preferably, the top of the outer wall of the extraction tank is provided with four first positioning protrusions arranged in a circular array, which cooperate with the second positioning protrusions to achieve precise positioning of the tank lid, and the top of the first positioning protrusions is provided with a positioning post.

[0015] Preferably, the outer wall of the can lid is provided with four second positioning protrusions arranged in a circular array. The bottom of the second positioning protrusions is provided with positioning holes for the positioning pin to pass through, so as to achieve precise alignment between the can lid and the extraction can through the positioning pin.

[0016] Preferably, the conductor rotor is located directly above the permanent magnet rotor, and the conductor rotor and the permanent magnet rotor are 0.2-1.7mm apart. The centrifugal inner barrel is driven to rotate by non-contact electromagnetic induction, thus avoiding mechanical wear.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This low-temperature extraction tank for sea cucumber polysaccharides maintains a stable low-temperature extraction environment through the combination of a low-temperature chamber and a circulating cooling system, effectively reducing the loss of heat-sensitive components in sea cucumber polysaccharides and ensuring the integrity of their biological activity.

[0019] 2. This low-temperature extraction tank for sea cucumber polysaccharides uses an electromagnetic induction drive method with a permanent magnet rotor and a conductor rotor to achieve contactless rotation of the centrifugal inner barrel, avoiding frictional losses caused by traditional mechanical transmission, extending the service life of the equipment, and reducing maintenance costs.

[0020] 3. The low-temperature extraction tank for sea cucumber polysaccharides is equipped with filters on the outer wall and bottom of the centrifuge inner barrel. Combined with adjustable centrifugal force, the polysaccharide solution passes through the filter quickly, while solid impurities are effectively blocked, reducing residues adhering to the inner wall and improving extraction purity and subsequent operation efficiency.

[0021] 4. The low-temperature extraction tank for sea cucumber polysaccharides features a removable centrifuge inner barrel and an openable lid, facilitating the cleaning of residues, preventing cross-contamination, and ensuring the stability of multiple extraction operations. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the overall exploded structure of this utility model;

[0025] Figure 4 This is a cross-sectional structural diagram of the extraction tank in this utility model;

[0026] Figure 5 This is a first-view structural diagram of the centrifuge inner barrel in this utility model;

[0027] Figure 6 This is a schematic diagram of the centrifuge inner barrel structure from a second perspective in this utility model;

[0028] Figure 7 This is a schematic diagram of the can lid structure in this utility model;

[0029] In the diagram: 100, extraction tank; 101, low-temperature chamber; 110, annular fixing plate; 120, positioning wheel; 130, first positioning protrusion; 131, positioning column; 140, liquid outlet pipe; 200, low-temperature water inlet pipe; 300, hot water outlet pipe; 400, temperature sensor; 500, controller; 600, support column; 610, rotating disk; 700, centrifuge inner tank; 710, rotating shaft; 720, permanent magnet rotor; 730, filter screen; 800, tank lid; 810, feeding pipe; 820, handle; 830, second positioning protrusion; 831, positioning hole; 900, motor; 910, conductor rotor. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0032] Please see Figures 1-7 This utility model provides a technical solution:

[0033] A low-temperature extraction tank for sea cucumber polysaccharides includes an extraction tank 100 as the main body of the equipment, with a low-temperature chamber 101 inside to maintain a low-temperature extraction environment. The low-temperature chamber 101 is provided between the inner wall and the outer wall of the extraction tank 100. The low-temperature extraction environment is maintained by circulating cooling water. The bottom of the extraction tank 100 is provided with a liquid outlet pipe 140 with a valve for discharging the polysaccharide solution after extraction.

[0034] A support column 600 is provided in the middle of the bottom of the inner wall of the extraction tank 100 to provide a support base for the rotating disk 610. The top of the support column 600 is rotatably connected to the rotating disk 610 through a bearing, which supports the centrifugal inner barrel 700 and allows it to rotate freely. The centrifugal inner barrel 700 is placed on the top of the rotating disk 610 to contain the material to be extracted and to separate the polysaccharide components by centrifugal force. The outer wall and bottom of the centrifugal inner barrel 700 are provided with filter screens 730 to allow the polysaccharide solution to pass through and block solid impurities. A rotating shaft 710 is provided in the middle of the bottom of the inner wall of the centrifugal inner barrel 700. The top of the rotating shaft 710 is provided with a permanent magnet rotor 720, which drives the centrifugal inner barrel 700 to rotate through electromagnetic induction with the conductor rotor 910.

[0035] The extraction tank 100 is equipped with a tank cover 800 at the top. The bottom of the tank cover 800 and the outer edge are equipped with a rubber gasket to ensure sealing. The top of the tank cover 800 is equipped with a covered feeding pipe 810 for feeding raw materials into the centrifugal inner barrel 700. The output end of the feeding pipe 810 faces the inside of the centrifugal inner barrel 700. The middle of the top of the tank cover 800 is equipped with a motor 900, which provides rotational driving force. It operates with an external power supply and an independent control system. The output shaft of the motor 900 passes through the top of the tank cover 800 and is coaxially connected to a conductor rotor 910, which drives the permanent magnet rotor 720 to rotate through electromagnetic induction.

[0036] In this embodiment, a low-temperature water inlet pipe 200 connected to a low-temperature chamber 101 is provided at the bottom of the extraction tank 100 near the outer edge to input low-temperature cooling water to maintain the low-temperature environment inside the tank. A heat exchange water outlet pipe 300 connected to a low-temperature chamber 101 is provided on the outer wall of the extraction tank 100 near the top to discharge the heated cooling water to form a circulation system. Both the low-temperature water inlet pipe 200 and the heat exchange water outlet pipe 300 are equipped with solenoid valves, and the cooling water flow rate is automatically adjusted by the controller 500.

[0037] Specifically, the inner wall of the extraction tank 100 is equipped with a temperature sensor 400, which monitors the temperature inside the tank in real time and feeds it back to the controller 500. The outer wall of the extraction tank 100 is equipped with a controller 500. The temperature sensor 400 and two solenoid valves are electrically connected to the controller 500 through wires. The controller 500 controls the opening and closing of the solenoid valves according to the temperature data to achieve automatic temperature regulation.

[0038] Furthermore, an annular fixing plate 110 is provided on the inner wall of the extraction tank 100 near the top, and a positioning wheel 120 is fixed to stabilize the rotation of the centrifugal inner barrel 700. Multiple positioning wheels 120 arranged in a ring array are rotatably connected to the top of the annular fixing plate 110 near the inner edge. The outer wall of the positioning wheel 120 contacts the outer wall of the centrifugal inner barrel 700 to reduce friction when the centrifugal inner barrel 700 rotates and to assist in positioning.

[0039] Furthermore, the top of the lid 800 is provided with two symmetrically arranged handles 820, which facilitates opening and closing of the lid 800, thereby making it convenient for staff to remove the centrifuge inner drum 700 and clean it.

[0040] Furthermore, the top of the outer wall of the extraction tank 100 is provided with four first positioning protrusions 130 arranged in a circular array, which cooperate with the second positioning protrusions 830 to achieve precise positioning of the tank lid 800. The top of the first positioning protrusions 130 is provided with positioning posts 131.

[0041] Furthermore, the outer wall of the can lid 800 is provided with four second positioning protrusions 830 arranged in a circular array. The bottom of the second positioning protrusions 830 is provided with positioning holes 831 for the positioning post 131 to pass through, so that the can lid 800 and the extraction can 100 can be accurately aligned through the positioning post 131.

[0042] Furthermore, the conductor rotor 910 is located directly above the permanent magnet rotor 720, and the conductor rotor 910 and the permanent magnet rotor 720 are 0.2-1.7mm apart. The centrifugal inner barrel 700 is driven to rotate by non-contact electromagnetic induction, thus avoiding mechanical wear.

[0043] In this embodiment, when using the low-temperature extraction tank for sea cucumber polysaccharides, the operator first puts the sea cucumber raw material to be extracted and the materials required for the reaction into the centrifuge inner tank 700 through the feeding pipe 810. After starting the motor 900, the motor 900 drives the conductor rotor 910 to rotate, which drives the permanent magnet rotor 720 and the rotating shaft 710 to rotate synchronously through non-contact electromagnetic induction, so that the centrifuge inner tank 700 rotates on the rotating disk 610. During centrifugation, the polysaccharide solution enters the extraction tank 100 through the filter screen 730 on the outer wall and bottom of the centrifuge inner tank 700, while solid impurities are blocked in the centrifuge inner tank 700. At the same time, the low-temperature water input pipe 200 feeds water into the low-temperature tank. Cooling water is input into chamber 101, and the heated cooling water is discharged through hot water outlet pipe 300, forming a circulating cooling system. Temperature sensor 400 monitors the temperature inside extraction tank 100 in real time and feeds the data back to controller 500. Controller 500 automatically adjusts the opening of the solenoid valves on low-temperature water input pipe 200 and hot water outlet pipe 300 to maintain a low-temperature environment. After centrifugation, the valve of outlet pipe 140 is opened to discharge the polysaccharide solution. The tank cover 800 is opened again through handle 820 and the centrifuge inner barrel 700 is taken out for cleaning. Positioning wheel 120 ensures the stability of centrifuge inner barrel 700 during rotation, ultimately achieving efficient low-temperature extraction of sea cucumber polysaccharides.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A low-temperature extraction tank for sea cucumber polysaccharides, comprising an extraction tank (100), a low-temperature cavity (101) being arranged between the inner wall and the outer wall of the extraction tank (100), characterized in that: The extraction tank (100) has a liquid outlet pipe (140) with a valve at its bottom. A support column (600) is located in the middle of the bottom of the inner wall of the extraction tank (100). A rotating disk (610) is rotatably connected to the top of the support column (600) via a bearing. A centrifugal inner tank (700) is placed on top of the rotating disk (610). A filter screen (730) is provided on both the outer wall and bottom of the centrifugal inner tank (700). A rotating shaft (710) is located in the middle of the bottom of the inner wall of the centrifugal inner tank (700). The top of the rotating shaft (710) is provided with a permanent magnet rotor (720), the top of the extraction tank (100) is provided with a tank cover (800), the top of the tank cover (800) is provided with a feeding pipe (810) with a cover, the output end of the feeding pipe (810) faces the inside of the centrifugal inner tank (700), the middle of the top of the tank cover (800) is provided with a motor (900), the output shaft of the motor (900) passes through the top of the tank cover (800) and is coaxially connected to a conductor rotor (910).

2. The sea cucumber polysaccharide low-temperature extraction tank of claim 1, characterized in that: The extraction tank (100) has a low-temperature water inlet pipe (200) connected to the low-temperature chamber (101) at the bottom and near the outer edge. The extraction tank (100) has a hot water outlet pipe (300) connected to the low-temperature chamber (101) at the outer wall and near the top. Both the low-temperature water inlet pipe (200) and the hot water outlet pipe (300) are equipped with solenoid valves.

3. The sea cucumber polysaccharide low-temperature extraction tank of claim 2, characterized in that: The inner wall of the extraction tank (100) is provided with a temperature sensor (400), and the outer wall of the extraction tank (100) is provided with a controller (500). The temperature sensor (400) and two solenoid valves are electrically connected to the controller (500) through wires.

4. The sea cucumber polysaccharide low-temperature extraction tank of claim 1, characterized in that: An annular fixing plate (110) is provided on the inner wall of the extraction tank (100) near the top. A plurality of positioning wheels (120) arranged in an annular array are rotatably connected to the top of the annular fixing plate (110) near the inner edge. The outer wall of the positioning wheel (120) is in contact with the outer wall of the centrifuge inner barrel (700).

5. The sea cucumber polysaccharide low-temperature extraction tank of claim 1, characterized in that: The top of the can lid (800) is provided with two handles (820) arranged symmetrically on the left and right.

6. The sea cucumber polysaccharide low-temperature extraction tank of claim 1, characterized in that: The top of the outer wall of the extraction tank (100) is provided with four first positioning protrusions (130) arranged in a circular array, and the top of the first positioning protrusions (130) is provided with positioning posts (131).

7. The sea cucumber polysaccharide low-temperature extraction tank of claim 6, characterized in that: The outer wall of the can lid (800) is provided with four second positioning protrusions (830) arranged in a circular array, and the bottom of the second positioning protrusions (830) is provided with positioning holes (831) for the positioning pin (131) to pass through.

8. The low-temperature extraction tank for sea cucumber polysaccharides according to claim 1, characterized in that: The conductor rotor (910) is located directly above the permanent magnet rotor (720), and the conductor rotor (910) and the permanent magnet rotor (720) are 0.2-1.7mm apart.

Images