A guided decap stirring tank
By introducing a guide component into the mixing tank, the problem of the lid swaying when opened is solved, ensuring the stable operation of the mixing mechanism and the purity of the materials, extending the service life of the mixing tank and improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN YINGHE TECH
- Filing Date
- 2025-07-29
- Publication Date
- 2026-06-26
Smart Images

Figure CN224405031U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of production equipment technology, and in particular to a guide-opening mixing tank. Background Technology
[0002] Mixing tanks, a common piece of equipment in the industrial field, play an indispensable role in the production processes of many industries, with applications widely covering important sectors such as chemicals, pharmaceuticals, and food. In the production processes of these industries, mixing tanks undertake crucial tasks such as uniformly mixing and fully reacting various materials, making them a vital link in ensuring product quality and production efficiency.
[0003] Currently, when operators separate the lid of the mixing tank from the tank body—that is, when opening the lid—the lid inevitably swings to a certain extent due to the lack of an effective and stable connection and constraint mechanism between the lid and the tank body. This swinging phenomenon poses a significant potential hazard and is highly likely to cause a series of adverse consequences. The most direct and serious consequence is that the lid's swinging can cause interference or collision between the mixing mechanism and the inner wall of the tank. The mixing mechanism, as the core component of the mixing tank, has a precise structure and requires extremely high operational stability; the inner wall of the tank is also usually specially treated to adapt to different material mixing needs. Once interference or collision occurs, it will first cause direct mechanical damage to the mixing mechanism and the inner wall of the tank. This damage may affect the normal operating accuracy of the mixing mechanism, reduce its service life, and may also damage the integrity of the inner wall of the tank, affecting the overall performance of the mixing tank.
[0004] More seriously, when the mixing mechanism or the inner wall of the tank is impacted, impurities, coatings, and other substances adhering to its surface are very likely to detach. These detached substances can mix into the materials being mixed, thus contaminating them. This material contamination may lead to a decline in product quality.
[0005] Therefore, solving the problem caused by the lid swinging when the mixing tank is opened is of great practical significance.
[0006] The above information is provided as background information only to aid in understanding this disclosure and does not constitute an assertion or admission that any of the above content can be used as prior art relative to this disclosure. Utility Model Content
[0007] This utility model provides a guide-opening mixing tank to solve the problems of interference, collision and material contamination caused by the swinging of the lid when the existing mixing tank is opened.
[0008] To achieve the above objectives, this utility model provides the following technical solution:
[0009] A guide-opening mixing tank includes a tank body, a tank lid, and a guide assembly; wherein,
[0010] The lid is detachably mounted on the top of the barrel body;
[0011] The guiding assembly includes a guide rod, a fixing block, and a guide block;
[0012] The fixing block is disposed on the side of the bucket lid;
[0013] The guide block is disposed on the side of the barrel body;
[0014] One end of the guide rod is fixedly mounted on the fixed block, and the other end is slidably mounted on the guide block;
[0015] Under the guidance of the guide component, the lid can move away from or closer to the barrel body to achieve opening or closing operations.
[0016] Furthermore, in the guide-opening mixing tank, the guide block has a guide hole;
[0017] The guide rod passes through the guide hole;
[0018] The projected area of the guide hole covers the projected area of the guide rod.
[0019] Furthermore, in the guide-opening mixing tank, the fixing block has a fixing hole;
[0020] The guide rod is fixed in the fixing hole by a threaded connection.
[0021] Furthermore, in the guide-opening mixing tank, the number of guide components is three;
[0022] The three guide components are arranged in a triangle and are evenly distributed around the lid and body of the bucket.
[0023] Furthermore, the guide-opening mixing tank also includes a lifting ring;
[0024] The lifting ring is located on the top of the bucket lid and is used to connect with the lifting device to cooperate with the lifting device to realize the lifting and lowering operation of the bucket lid.
[0025] Furthermore, the guide-opening mixing tank also includes a fixing frame;
[0026] The barrel body is mounted on the fixed frame.
[0027] Furthermore, the guide-opening mixing tank also includes a support base;
[0028] The fixed frame is provided with three support seats;
[0029] The three support bases are arranged in a triangle;
[0030] Three support parts are provided on the outer wall of the barrel;
[0031] Each of the support bases is provided with a corresponding support portion for the support portion to be installed and fixed.
[0032] Furthermore, a weighing sensor is installed inside the support base 6 in the guide-opening mixing tank.
[0033] Furthermore, in the guide-opening mixing tank, the fixing frame includes a base and a support frame;
[0034] The support frame is mounted on the base;
[0035] The barrel body is mounted on the support frame.
[0036] Furthermore, in the guide-opening mixing tank, the fixing frame also includes traveling wheels;
[0037] The running wheels are located at the bottom of the base.
[0038] Compared with the prior art, the present invention has the following beneficial effects:
[0039] This utility model provides a guide-opening mixing tank. By incorporating a guide component, the tank lid is guided to smoothly rise and fall vertically, effectively preventing interference or collision between the lid and the mixing mechanism or the inner wall of the tank due to swinging during opening or closing. This prevents mechanical damage to the mixing mechanism and the inner wall of the tank, ensuring the normal operating accuracy of the mixing mechanism and the integrity of the inner wall of the tank, thus extending the service life of the mixing tank. Simultaneously, it avoids impurities and coating peeling from collisions from mixing into the materials, ensuring the purity of the materials and improving product quality and production safety.
[0040] This invention has other features and advantages that will be apparent from or will be set forth in detail in the accompanying drawings and the following detailed description, which together serve to explain the particular principles of this invention. Attached Figure Description
[0041] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0042] Figure 1 This is one of the three-dimensional structural schematic diagrams of a guide-opening mixing tank provided in this utility model embodiment;
[0043] Figure 2 This is a schematic diagram (front view) of a guide-opening mixing tank provided in an embodiment of this utility model;
[0044] Figure 3 This is a top view structural diagram of a guide-opening mixing tank provided in an embodiment of the present utility model;
[0045] Figure 4 This is the second (three-dimensional) structural schematic diagram of a guide-opening mixing tank provided in this embodiment of the present utility model;
[0046] Figure 5 This is the third (three-dimensional) structural schematic diagram of a guide-opening mixing tank provided in this utility model embodiment;
[0047] Figure 6 This is a three-dimensional structural diagram of the running wheel provided in this embodiment of the utility model.
[0048] Figure label:
[0049] 1. Barrel body; 2. Barrel lid; 3. Guide assembly; 4. Lifting ring; 5. Fixing bracket; 6. Support base; 7. Support part.
[0050] Guide rod 31, positioning block 32, guide block 33;
[0051] Base 51, support frame 52, running wheels 53;
[0052] Wheel frame 531, wheel axle 532, wheel body 533. Detailed Implementation
[0053] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.
[0054] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0055] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.
[0056] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.
[0057] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.
[0058] Unless otherwise specified, the use of terms such as “comprising,” “including,” “having,” or other similar expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.
[0059] In this application, expressions such as "greater than", "less than", and "exceeding" are understood to exclude the stated number; expressions such as "above", "below", and "within" are understood to include the stated number. Furthermore, in the description of the embodiments of this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times", unless otherwise explicitly specified.
[0060] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0061] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this application pertains, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0062] Please refer to Figure 1-3 This utility model provides a guide-opening mixing tank, including a tank body 1, a tank lid 2, and a guide assembly 3; wherein,
[0063] The lid 2 is detachably mounted on the top of the barrel body 1. This detachable design allows the lid to be opened or closed as needed during actual use to meet different production requirements.
[0064] The guide assembly 3, a key innovative component of this mixing tank, is composed of the following: a guide rod 31, a positioning block 32, and a guide block 33. Specifically, the positioning block 32 is securely mounted on the side of the tank lid 2, providing a fixed support point for the entire guide assembly on the lid; the guide block 33 is correspondingly mounted on the side of the tank body 1, cooperating with the positioning block 32 to jointly construct the basic framework for guidance. The guide rod 31 is vertically oriented, with one end firmly fixed to the positioning block 32 to ensure that it will not loosen or shift during the operation of the mixing tank; the other end slides through the guide block 33. This design allows the guide rod 31 to slide stably under the constraint of the guide block 33.
[0065] Guided by the guide component 3, the lid 2 can move smoothly and orderly in the vertical direction. When the lid 2 moves upward, it can gradually move away from the barrel body 1, thereby realizing the opening operation, which is convenient for adding materials into the barrel body 1 or performing other related operations; when the lid 2 moves downward, it can gradually move closer to the barrel body 1, and finally realize the closing operation, providing a relatively closed environment for the stirring of materials in the barrel body 1.
[0066] This embodiment offers several significant advantages through the inclusion of the guide component 3. During the opening or closing process, the guide component 3 guides the lid 2 to move smoothly up and down vertically, effectively preventing the lid 2 from swaying due to a lack of effective restraint. If the lid 2 sways, it is highly likely to interfere with or collide with the stirring mechanism or the inner wall of the tank 1. Such interference or collision can lead to a series of serious consequences, such as mechanical damage to the stirring mechanism and the inner wall of the tank 1, affecting the normal operating accuracy of the stirring mechanism and reducing its efficiency and service life; it can also damage the integrity of the inner wall of the tank 1, potentially affecting the stirring effect on the materials. This embodiment successfully prevents these adverse situations, ensuring that the stirring mechanism maintains high-precision operation at all times, and that the inner wall of the tank 1 maintains good integrity and stability over a long period, thereby extending the overall service life of the mixing tank.
[0067] Furthermore, collisions between the lid 2 and the stirring mechanism or the inner wall of the barrel 1 are avoided, thus preventing impurities and coatings from peeling off and mixing into the materials due to collisions. In industries with extremely high requirements for material purity, such as fine chemicals, food processing, and pharmaceutical manufacturing, the purity of materials directly affects product quality and safety. The stirring barrel in this embodiment effectively ensures the purity of materials, improves the overall quality of the product, and also enhances safety during the production process. It reduces the risks of product quality problems and safety accidents that may be caused by material contamination.
[0068] In one embodiment of this invention, the guide block 33 is further designed. Specifically, a guide hole is provided on the guide block 33, which plays a crucial guiding and constraining role in the entire guide structure.
[0069] The guide rod 31 is installed through the guide hole, and the two work together to form a stable and reliable guiding system. From a geometric projection perspective, in the vertical direction, the projected area of the guide hole completely covers the projected area of the guide rod 31. This design feature intuitively indicates that the diameter of the guide hole is larger than the diameter of the guide rod 31.
[0070] From a functional perspective, designing the guide hole diameter to be larger than the guide rod 31 has significant advantages and is necessary. In actual operation, the lid 2 needs to be opened and closed, requiring the guide rod 31 to slide back and forth within the guide hole. If the guide hole diameter is too small, too close to the diameter of the guide rod 31, significant friction will be generated during sliding, potentially leading to jamming or stuck-out phenomena, severely affecting the smoothness and stability of the lid 2's opening and closing operations.
[0071] By appropriately increasing the diameter of the guide hole, a suitable gap is left between the guide rod 31 and the inner wall of the guide hole. This gap provides ample space for the sliding of the guide rod 31, effectively reducing the frictional resistance between them and ensuring that the guide rod 31 can slide smoothly and without obstruction within the guide hole. As a result, under the guidance of the guide assembly 3, the lid 2 can move up and down more smoothly and precisely in the vertical direction, avoiding the problem of lid 2 swaying that may be caused by poor guidance. This effectively prevents the lid 2 from interfering with or colliding with the stirring mechanism or the inner wall of the barrel 1, providing a strong guarantee for the normal operation of the mixing barrel and the safe mixing of materials.
[0072] In one embodiment of this invention, the connection structure between the positioning block 32 and the guide rod 31 is further designed. Specifically, a fixing hole is specially provided on the positioning block 32. The location, size, and shape of this fixing hole are calculated and designed to ensure a stable and reliable connection with the guide rod 31.
[0073] The guide rod 31 is securely fixed to the fixing hole on the positioning block 32 using a threaded connection. During the connection process, the guide rod 31 has a pre-machined external thread that matches the internal thread of the fixing hole. By rotating the guide rod 31, its external thread engages with the internal thread in the fixing hole, thus achieving a tight connection. This threaded connection method not only provides sufficient connection strength to ensure that the guide rod 31 will not loosen or fall off during the operation of the mixing tank, but also has high connection accuracy, ensuring that the relative position between the guide rod 31 and the positioning block 32 is accurate.
[0074] It is important to note that threaded connections offer several significant advantages over traditional welding methods. While welding provides a permanent connection between components, subsequent repairs, replacements, or adjustments to the guide rod 31 or positioning block 32 become extremely difficult, often requiring damage to the welded area. This not only increases maintenance costs and time but can also cause secondary damage to the components. Threaded connections, on the other hand, are easy to disassemble. When maintenance, inspection, or replacement of the guide rod 31 or positioning block 32 is required, simply use the appropriate tools and follow the prescribed procedures to rotate the guide rod 31, easily removing it from the fixing hole without any destructive treatment. This ease of disassembly greatly improves the maintainability of the mixing tank, reduces maintenance difficulty and costs, and facilitates routine maintenance and upgrades.
[0075] Furthermore, the threaded connection method offers excellent interchangeability. Standardized guide rods 31 and positioning blocks 32 can be pre-machined during production, and as long as their thread specifications match, they can be freely combined and replaced. This helps improve production efficiency and ensures the consistency and stability of product quality.
[0076] Therefore, in this embodiment, the guide rod 31 is fixed in the fixing hole of the positioning block 32 by means of threaded connection, which can provide a strong guarantee for the long-term stable operation of the mixing tank.
[0077] Please refer to this again. Figure 1-3 In one embodiment of this invention, the number and layout of the guide components 3 were designed. Specifically, the number of guide components 3 was determined to be three.
[0078] These three guide components 3 are not randomly arranged, but rather in a triangular layout, evenly distributed around the lid 2 and the body 1. From a geometric perspective, triangles have high stability, and this layout fully utilizes this characteristic to provide stable and reliable guiding support for the movement of the lid 2 relative to the body 1.
[0079] In actual operation, when the lid 2 is opened or closed, it needs to move smoothly vertically. Three evenly distributed triangular guide components 3 can apply constraint and guiding force to the lid 2 from different directions. Each guide component 3 precisely controls the movement trajectory of the lid 2 in a certain direction through the cooperation between its internal guide rod 31, positioning block 32, and guide block 33. The three components cooperate and complement each other to form an organic whole, ensuring that the lid 2 will not deviate, shake, or tilt during the entire lifting and lowering process.
[0080] This evenly distributed layout also ensures that the guiding force on the lid 2 is evenly distributed, avoiding structural deformation or damage caused by excessive local stress. Furthermore, since all three guiding components 3 function simultaneously, even if one component 3 experiences a slight malfunction or deviation during operation, the other two components 3 can still guarantee the basic movement accuracy of the lid 2, thereby improving the reliability and stability of the entire mixing tank's opening and closing operation.
[0081] Furthermore, the three guide components 3, evenly distributed around the lid 2 and body 1, have a more rational spatial layout, making full use of the space around the body 1 and lid 2 without interfering with or affecting other components inside the mixing tank. This design not only optimizes the overall structure of the mixing tank but also improves the compactness and integration of the equipment, enabling the mixing tank to operate more efficiently and stably within a limited space.
[0082] Therefore, the design of three guide components 3 arranged in a triangle and evenly distributed around the lid 2 and body 1 in this embodiment can provide strong protection for the normal operation and service life of the mixing tank.
[0083] Please refer to this again. Figure 1-3 In one embodiment of this invention, the mixing tank is further equipped with a key component called a lifting ring 4.
[0084] The lifting ring 4 is securely mounted on the top of the lid 2. Its design aims to reliably connect with various lifting devices. In actual production operations, when opening or closing the mixing tank is required, especially when the lid 2 is large and heavy, making manual operation extremely inconvenient and posing safety hazards, the lifting ring 4 plays a crucial role. By connecting the lifting ring 4 to the hook or other connecting parts of the lifting device (such as a crane, electric hoist, etc.), the lifting device can apply precise pulling or lifting forces, thereby smoothly and stably achieving the lifting and lowering operation of the lid 2.
[0085] From a structural design perspective, the lifting ring 4 is typically made of high-strength, wear-resistant materials to ensure that it will not break or deform when bearing the weight of the bucket lid 2 and the dynamic loads during lifting, thus guaranteeing the safety of the operation. Simultaneously, the connection between the lifting ring 4 and the bucket lid 2 is also designed, generally employing robust and reliable methods such as welding or bolting to ensure a tight connection and prevent loosening or detachment during lifting.
[0086] It is clear that the number of lifting rings 4 is not fixed, but can be flexibly adjusted according to actual needs. For example, as shown in the figure, there are four lifting rings 4. Setting four lifting rings 4 has several advantages. Firstly, the four lifting rings 4 can distribute the weight of the lid 2 more evenly, making the force on the lid 2 more balanced during lifting and avoiding deformation or damage to the lid 2 due to excessive localized force. Secondly, after the four lifting rings 4 are connected to the lifting device, they can form a more stable lifting structure, improving the stability of the lid 2 during lifting and lowering, reducing swaying and swinging, and further enhancing the safety and precision of the operation.
[0087] Of course, in practical applications, if the lid 2 is small in size and light in weight, the number of lifting rings 4 can be reduced appropriately; for example, two lifting rings 4 can meet the lifting requirements. This flexible design allows the mixing tank to adapt to different production environments of different scales and working conditions, exhibiting wide applicability and good versatility.
[0088] Please refer to Figure 4 In one embodiment of this invention, the mixing tank is further equipped with a fixing frame 5, an important structural component.
[0089] The design of the fixing frame 5 fully considers the size and weight of the barrel 1, as well as the various external forces that the mixing barrel will bear during actual operation. Structurally, the fixing frame 5 is usually made of high-strength and high-rigidity materials, such as high-quality steel, to ensure that it has sufficient load-bearing capacity and stability, and can withstand the weight of the barrel 1 and its internal materials, as well as the vibration and impact forces generated during the mixing process for a long time.
[0090] The barrel body 1 is mounted on the fixing frame 5. During installation, the barrel body 1 and the fixing frame 5 are fixed together using various connection methods to ensure a firm and reliable connection that will not loosen during operation.
[0091] Mounting the drum body 1 on the fixed frame 5 offers several significant advantages. First, the fixed frame 5 provides a stable working platform for the drum body 1, effectively reducing shaking and displacement caused by vibration during mixing, thus ensuring the overall stability of the mixing drum. This is crucial for improving mixing quality, as the stability of the drum body 1 ensures that the relative position between the mixing mechanism and the materials remains constant, resulting in a more uniform and thorough mixing process, thereby improving the mixing effect and product quality.
[0092] Secondly, the presence of the fixing frame 5 facilitates the installation and adjustment of the mixing tank. On the production site, the fixing frame 5 can be pre-installed in a suitable position, and then the tank body 1 can be installed onto the fixing frame 5. This not only simplifies the installation process and improves installation efficiency, but also makes it easy to adjust the level and verticality of the mixing tank, ensuring that the mixing tank is in the best working condition.
[0093] In addition, the mounting frame 5 provides a foundation for other auxiliary equipment of the mixing tank, such as motors and transmission devices, allowing the entire mixing system to be integrated into a unified framework for easy management and maintenance. At the same time, the design of the mounting frame 5 also takes into account factors such as heat dissipation and ventilation, creating favorable environmental conditions for the normal operation of the mixing tank.
[0094] In summary, by setting up the fixing frame 5 and placing the barrel body 1 on it in this embodiment, the stability, reliability and maintainability of the mixing barrel can be significantly improved, making it possible to apply the mixing barrel in various industrial production processes.
[0095] Please refer to this again. Figure 1-4 and in conjunction with references Figure 5 In one embodiment of this invention, the mixing tank further incorporates a support base 6 as a key structural component to further optimize the overall stability and installation reliability of the mixing tank.
[0096] Specifically, three support bases 6 are carefully installed on the mounting frame 5. These three support bases 6 are not randomly arranged, but rather in a triangular configuration. From an engineering mechanics perspective, triangles have high stability, and this arrangement fully utilizes this characteristic of triangles to provide a stable supporting foundation for the entire mixing tank system. Each support base 6 is carefully designed and manufactured to possess sufficient strength and rigidity to withstand various loads generated by the tank body 1 and its internal materials during the mixing process, including gravity, vibration, and impact forces.
[0097] Meanwhile, three support parts 7 are correspondingly provided on the outer wall of the barrel body 1. The position and size of these three support parts 7 match the three support seats 6 on the fixing frame 5, ensuring that each support seat 6 can be set with one support part 7. The support parts 7 are usually made of the same material as the barrel body 1 or a compatible high-strength material to ensure the connection strength and stability between them and the barrel body 1. The support parts 7 may be provided with mounting holes, positioning structures, etc., to ensure reliable connection and fixation with the support seats 6.
[0098] During actual installation, when the barrel body 1 is placed on the fixed frame 5, each support 7 can be accurately installed and fixed on the corresponding support seat 6. This one-to-one installation method not only ensures that the barrel body 1 is installed in the fixed frame 5 accurately, but also ensures that the load borne by the barrel body 1 is evenly distributed on the three support seats 6, avoiding structural deformation or damage caused by excessive local stress.
[0099] Through the coordinated action of the three support bases 6 and the three support parts 7, the mixing tank can maintain a high degree of stability during operation. Even under high-speed mixing or under large external forces, the tank body 1 will not experience significant shaking or displacement, thus ensuring the relative positional stability between the mixing mechanism and the material, improving mixing quality and production efficiency.
[0100] Furthermore, this support structure design facilitates the installation, commissioning, and maintenance of the mixing tank. During installation, operators can easily place the tank body 1 on the mounting frame 5 and precisely position and secure it via the connection between the support part 7 and the support base 6. During commissioning and maintenance, the support base 6 and support part 7 can be easily inspected, adjusted, and replaced to ensure the mixing tank is always in optimal working condition.
[0101] In one embodiment of this invention, a weighing sensor is specifically installed inside the support base 6. The introduction of the weighing sensor endows the mixing tank with intelligent weight monitoring capabilities. During the mixing process, the weighing sensor can accurately and in real time sense changes in the total weight of the tank body 1 and the materials inside, converting this weight data into readable electrical signals and transmitting them to the corresponding control system. Through the analysis and processing of this weight data, operators can promptly grasp key information such as the amount of material input and material loss during the mixing process, providing strong data support for precise control of the mixing process. This helps improve the quality and efficiency of the mixing operation and also provides an important basis for the refined management of the production process.
[0102] By placing the weighing sensor inside the support base 6, it does not take up too much extra space, which ensures the compactness and stability of the overall structure, and facilitates installation, maintenance and replacement, thereby reducing the operating cost and maintenance difficulty of the equipment.
[0103] In addition, this design has good versatility and adaptability, and can be widely used in various equipment and scenarios in different industries and fields, providing solutions for various applications that require weight measurement functions.
[0104] Please refer to this again. Figure 5 In one embodiment of this invention, the structure of the fixing frame 5 has been further designed. The fixing frame 5 mainly consists of two key parts: a base 51 and a support frame 52.
[0105] The base 51, as the foundation of the entire mounting frame 5, plays a crucial supporting and stabilizing role. It is typically made of robust and durable materials, such as high-strength steel, to ensure it can withstand the overall weight of the mixing tank and its internal materials, as well as the various dynamic loads generated during mixing. The shape and dimensions of the base 51 are designed to provide sufficient contact area, ensuring the mounting frame 5 remains stable during placement and is not prone to wobbling or tilting.
[0106] The support frame 52 is securely mounted on the base 51, and is connected to the base 51 by a reliable method, such as welding or bolting, to form a whole. The structural design of the support frame 52 fully considers the shape and size of the barrel 1, providing precise support and positioning for the barrel 1. The barrel 1 is mounted on the support frame 52, and the connection between the two is tight and stable, ensuring that the barrel 1 will not shift or loosen during the mixing process, thereby guaranteeing the normal operation of the mixing barrel and the mixing quality.
[0107] Next, please combine again Figure 4-5 In another embodiment of this invention, the mounting frame 5 is further equipped with casters 53. The casters 53 are mounted on the bottom of the base 51, a design that greatly facilitates the movement and handling of the mixing drum. In production sites, due to equipment layout adjustments, maintenance, or transportation needs, it is often necessary to move the mixing drum to different locations. Traditional fixed mixing drums require the use of large lifting equipment or multiple people to move, which is not only cumbersome and inefficient but also poses certain safety hazards. The casters 53 allow the mixing drum to be easily moved on the ground; operators only need to apply a small amount of force to push the mixing drum to the designated location, greatly improving work efficiency and reducing labor intensity.
[0108] Please refer to Figure 6 In one embodiment of this invention, the specific structure of the running wheel 53 is described in detail. The running wheel 53 consists of three main components: a wheel frame 531, a wheel axle 532, and a wheel body 533. The wheel frame 531 serves as the supporting structure for the running wheel 53 and is fixed to the bottom of the base 51 by welding or bolting, ensuring a firm and reliable connection between the running wheel 53 and the fixed frame 5. The wheel axle 532 is rotatably mounted on the wheel frame 531, providing the axis for the rotation of the wheel body 533. The wheel body 533 is mounted on the wheel axle 532 and is typically made of wear-resistant, high-strength materials, such as rubber or polyurethane, to reduce frictional resistance with the ground and improve smooth movement.
[0109] In addition, to ensure the mixing tank remains stable after being moved to the designated position and will not move due to accidental collisions or external forces, a braking device is specially installed on the axle 532. This braking device can be an electromagnetic brake or a mechanical brake. An electromagnetic brake achieves braking through electromagnetic principles, offering advantages such as fast response and precise braking, and can lock the traveling wheel 53 in a short time, ensuring the stability of the mixing tank. A mechanical brake achieves braking through mechanical structures, such as the friction between brake pads and the wheel body, and features a simple structure and high reliability, making it suitable for various working environments. Operators can select the appropriate braking device according to actual needs to meet the requirements of different scenarios.
[0110] Although this application frequently uses terms such as "bucket body" and "bucket lid," the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.
[0111] Finally, it should be noted that although the above embodiments have been described in the text and drawings of this application, this should not limit the scope of patent protection of this application. Any technical solutions that are based on the essential concept of this application and utilize the content described in the text and drawings of this application, resulting in equivalent structural or procedural substitutions or modifications, as well as the direct or indirect application of the technical solutions of the above embodiments to other related technical fields, are all included within the scope of patent protection of this application.
Claims
1. A guide-opening mixing tank, characterized in that, Includes a barrel body (1), a barrel lid (2), and a guide assembly (3); among which, The lid (2) is detachably disposed on the top of the barrel body (1); The guide assembly (3) includes a guide rod (31), a positioning block (32), and a guide block (33); The positioning block (32) is disposed on the side of the bucket lid (2); The guide block (33) is disposed on the side of the barrel body (1); One end of the guide rod (31) is fixedly disposed on the positioning block (32), and the other end is slidably disposed on the guide block (33); Under the guidance of the guide component (3), the lid (2) can move away from or close to the barrel body (1) to realize the opening or closing operation.
2. The guide-opening mixing tank according to claim 1, characterized in that, The guide block (33) has a guide hole; The guide rod (31) passes through the guide hole; The projected area of the guide hole covers the projected area of the guide rod (31).
3. The guide-opening mixing tank according to claim 1, characterized in that, The positioning block (32) has a fixing hole; The guide rod (31) is fixed in the fixing hole by a threaded connection.
4. The guide-opening mixing tank according to claim 1, characterized in that, The number of the guide components (3) is three; The three guide components (3) are arranged in a triangle and are evenly distributed around the lid (2) and the body (1).
5. The guide-opening mixing tank according to claim 1, characterized in that, It also includes the hanging rings (4); The lifting ring (4) is located on the top of the bucket lid (2) and is used to connect with the lifting device to cooperate with the lifting device to realize the lifting operation of the bucket lid (2).
6. The guide-opening mixing tank according to claim 1, characterized in that, It also includes a mounting bracket (5); The barrel body (1) is mounted on the fixed frame (5).
7. The guide-opening mixing tank according to claim 6, characterized in that, It also includes a support base (6); The fixed frame (5) is provided with three support seats (6); The three support bases (6) are arranged in a triangle; Three support parts (7) are provided on the outer wall of the barrel body (1); Each of the support bases (6) is provided with a support part (7) for the support part (7) to be installed and fixed.
8. The guide-opening mixing tank according to claim 7, characterized in that, A weighing sensor is installed inside the support base (6).
9. The guide-opening mixing tank according to claim 6, characterized in that, The fixing frame (5) includes a base (51) and a support frame (52); The support frame (52) is mounted on the base (51); The barrel body (1) is mounted on the support frame (52).
10. The guide-opening mixing tank according to claim 9, characterized in that, The mounting frame (5) also includes running wheels (53); The running wheels (53) are located at the bottom of the base (51).