Ultra-thin titanium film and titanium alloy flange vacuum sealing and welding structure

By using a titanium alloy pressure ring and connection mechanism of matching thickness in the welding of an ultra-thin titanium film to a titanium alloy flange, the problems of weld burn-through and sealing in the welding process are solved, achieving stable connection and efficient welding, and reducing costs.

CN224406619UActive Publication Date: 2026-06-26ANHUI XINGHE INTELLIGENT EQUIPMENT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI XINGHE INTELLIGENT EQUIPMENT CO LTD
Filing Date
2025-07-11
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing technologies often result in weld burn-through due to thickness differences when welding extremely thin titanium films and titanium alloys. Furthermore, the mechanical strength of the titanium film decreases after vacuum brazing, making it unable to withstand external pressure and leading to sealing problems.

Method used

By employing a titanium alloy pressure ring and connection mechanism with matching thickness, and through the design of protrusions, springs, and locking blocks, a stable connection between the titanium membrane, titanium alloy flange, and pressure ring is achieved. Combined with argon gas protection, the welding strength and sealing performance are enhanced.

Benefits of technology

It improves the connection stability and sealing performance between the ultra-thin titanium membrane and the titanium alloy flange, shortens the welding cycle, reduces costs, and maintains the mechanical strength of the titanium membrane.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to titanium membrane and titanium alloy flange vacuum sealing welding technical field, especially to a kind of extremely thin titanium membrane and titanium alloy flange vacuum sealing welding structure, including titanium alloy flange, titanium alloy flange side is provided with titanium membrane, titanium alloy flange side away from titanium alloy flange is provided with titanium alloy pressure ring, titanium alloy flange and titanium membrane are connected by connecting mechanism one, titanium membrane and titanium alloy pressure ring are connected by connecting mechanism two, the both ends of titanium membrane are also provided with sealing ring, sealing groove is provided with sealing pad in the inside.The utility model solves titanium membrane and titanium alloy welding sealing, does not reduce the mechanical strength of titanium membrane, simultaneously shortens welding cycle, reduces welding cost, titanium membrane is matched thickness titanium alloy pressure ring in welding process, internal continuous argon protection in welding process, simultaneously by setting connecting mechanism one and connecting mechanism two, effectively improve the stability that titanium membrane is connected with titanium alloy flange and titanium alloy pressure ring respectively, to further enhance the firmness of welding.
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Description

Technical Field

[0001] This utility model relates to the field of vacuum sealing welding technology of titanium film and titanium alloy flange, specifically to a vacuum sealing welding structure of an ultra-thin titanium film and titanium alloy flange. Background Technology

[0002] Normally, welding of titanium metal and its alloys can be achieved using manual argon arc welding, a method capable of producing high-quality welds. However, when welding very thin titanium films—that is, titanium films no more than 0.2 mm thick—to titanium alloys, a more specialized vacuum brazing technique is typically employed.

[0003] When welding extremely thin titanium films to titanium alloys, the significant difference in thickness between the titanium film and the titanium alloy flange can lead to premature melting of the titanium film and burn-through of the weld when using traditional argon arc welding, resulting in an ineffective weld. Vacuum brazing effectively addresses this issue, producing high-quality welds. However, during vacuum brazing, the titanium film undergoes heating to up to 850 degrees Celsius, which significantly reduces its mechanical strength. Consequently, during the subsequent vacuum sealing process, the titanium film may be unable to withstand the external atmospheric pressure, ultimately leading to rupture. Currently, no solution has been proposed to address these technical problems. Utility Model Content

[0004] To address the problems in related technologies, this utility model proposes a vacuum sealing welding structure for an ultra-thin titanium membrane and a titanium alloy flange, overcoming the aforementioned technical issues in existing technologies. The purpose of this utility model is to solve the sealing problem of welding an ultra-thin titanium membrane to a titanium alloy without reducing the mechanical strength of the titanium membrane, while shortening the welding cycle and reducing welding costs. During the welding process, a titanium alloy pressure ring with a matching thickness is used for the titanium membrane, and continuous argon gas protection is provided inside the welding process. At the same time, by setting up connection mechanism one and connection mechanism two, the stability of the connection between the titanium membrane and the titanium alloy flange and the titanium alloy pressure ring is effectively improved, thereby further enhancing the weld's strength.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vacuum-sealed welding structure for an ultra-thin titanium film and a titanium alloy flange, comprising a titanium alloy flange, a titanium film disposed on one side of the titanium alloy flange, and a titanium alloy pressure ring disposed on the side of the titanium film away from the titanium alloy flange. The titanium alloy flange and the titanium film are connected by a first connecting mechanism, and the titanium film and the titanium alloy pressure ring are connected by a second connecting mechanism. The first and second connecting mechanisms include a protrusion, a spring, and a locking block. One end of the protrusion is fixedly connected to the titanium film, and a locking groove is formed at the center of the top of the protrusion. The titanium alloy flange and the titanium alloy pressure ring are both provided with grooves that match the protrusion. The top of the groove is connected to a placement groove. One end of the spring is fixedly connected to the inner wall of the placement groove, and the other end of the spring is fixedly connected to the locking block.

[0006] Preferably, sealing rings are provided at both ends of the titanium membrane, and sealing grooves matching the sealing rings are provided on the opposite sides of the titanium alloy flange and the titanium alloy pressure ring.

[0007] Preferably, a sealing gasket is provided inside the sealing groove.

[0008] Preferably, the bottom end of the card block is inclined at an angle of 10° to 40°.

[0009] Preferably, the side of the bump away from the titanium film is inclined, with an inclination angle of 10° to 40°.

[0010] Preferably, both the first connecting mechanism and the second connecting mechanism are provided with several sets.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] (1) This utility model is a vacuum sealing welding structure for an ultra-thin titanium film and a titanium alloy flange. By setting a first connection mechanism and a second connection mechanism, the stability of the connection between the titanium film and the titanium alloy flange or titanium alloy pressure ring can be improved. When it is necessary to connect the titanium film to the titanium alloy flange or titanium alloy pressure ring, the protrusion is inserted into the groove, and the locking block moves upward under the action of the spring. When the locking block and the locking groove on the protrusion are at the same horizontal line, the locking block is inserted into the locking groove, and the connection can be realized. This effectively improves the stability of the connection between the titanium film and the titanium alloy flange and the titanium alloy pressure ring, thereby further enhancing the strength of the welding.

[0013] (2) This utility model is a vacuum sealing welding structure of an ultra-thin titanium film and a titanium alloy flange. By setting a titanium alloy flange, a titanium film and a titanium alloy pressure ring, the sealing performance of the ultra-thin titanium film and the titanium alloy welding is solved without reducing the mechanical strength of the titanium film. At the same time, the welding cycle is shortened and the welding cost is reduced. The titanium film adopts a titanium alloy pressure ring with matching thickness during the welding process, and the internal argon gas is continuously protected during the welding process. Attached Figure Description

[0014] Figure 1 This is a cross-sectional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the overall structure of this utility model.

[0016] In the attached diagram, the following are the reference numerals: 1. Titanium alloy flange; 2. Titanium diaphragm; 3. Titanium alloy pressure ring; 4. Protrusion; 5. Spring; 6. Locking block; 7. Locking groove; 8. Placement groove; 9. Sealing ring; 10. Sealing gasket. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0018] Example

[0019] Please see Figure 1-2 This invention proposes a technical solution for a vacuum-sealed welding structure of an ultra-thin titanium membrane and a titanium alloy flange: The structure includes a titanium alloy flange 1, specifically, the titanium alloy flange 1 has high strength and low density, good corrosion resistance and wear resistance, and good weldability, ensuring sealing and stability; a titanium membrane 2 is provided on one side of the titanium alloy flange 1, specifically, the titanium membrane 2 is a high-performance high-tech material with excellent corrosion resistance, high strength, and good biocompatibility; a titanium alloy pressure ring 3 is provided on the side of the titanium membrane 2 away from the titanium alloy flange 1; the titanium alloy flange 1 and the titanium membrane 2 are connected by a connecting mechanism, and the titanium membrane 2 and the titanium alloy pressure ring 3 are connected by... The connecting mechanism is divided into two parts: connecting mechanism one and connecting mechanism two, which include a protrusion 4, a spring 5, and a locking block 6. One end of the protrusion 4 is fixedly connected to the titanium film 2. A locking groove 7 is provided at the center of the top of the protrusion 4. The titanium alloy flange 1 and the titanium alloy pressure ring 3 are both provided with grooves that match the protrusion 4. The top of the groove is connected to a placement groove 8. One end of the spring 5 is fixedly connected to the inner wall of the placement groove 8, and the other end of the spring 5 is fixedly connected to the locking block 6. Specifically, when it is necessary to connect the titanium film to the titanium alloy flange 1 or the titanium alloy pressure ring 3, the protrusion 4 is inserted into the groove, and the locking block 6 moves upward under the action of the spring 5. When the locking block 6 and the locking groove on the protrusion 4 are at the same horizontal line, the locking block 6 is inserted into the locking groove, and the connection is achieved.

[0020] Please see Figure 2 As shown, furthermore, sealing rings 9 are provided at both ends of the titanium membrane 2, and sealing grooves matching the sealing rings 9 are provided on the opposite sides of the titanium alloy flange 1 and the titanium alloy pressure ring 3.

[0021] In this embodiment, the sealing ring 9 is inserted into the sealing groove, which effectively improves the overall sealing performance.

[0022] Please see Figure 2 As shown, a sealing gasket 10 is further provided inside the sealing groove.

[0023] In this embodiment, the sealing gasket 10 is made of rubber material to further improve the sealing effect.

[0024] Please see Figure 1 As shown, the bottom end of the card block 6 is inclined at an angle of 10° to 40°.

[0025] In this embodiment, it is convenient to insert the card block 6 into the card slot.

[0026] Please see Figure 1 As shown, furthermore, the side of the protrusion 4 away from the titanium film 2 is inclined, with an inclination angle of 10° to 40°.

[0027] In this embodiment, it is convenient for the protrusion 4 to be inserted into the groove.

[0028] Please see Figure 1 As shown, both the first and second connecting mechanisms are further provided with several sets.

[0029] The working principle of this utility model:

[0030] This utility model, by setting up a first connection mechanism and a second connection mechanism, facilitates and improves the stability of the connection between the titanium diaphragm and the titanium alloy flange 1 or the titanium alloy pressure ring 3. When it is necessary to connect the titanium diaphragm to the titanium alloy flange 1 or the titanium alloy pressure ring 3, the protrusion 4 is inserted into the groove, and the locking block 6 moves upward under the action of the spring 5. When the locking block 6 and the locking groove on the protrusion 4 are at the same horizontal line, the locking block 6 is inserted into the locking groove, and the connection can be realized. This effectively improves the stability of the connection between the titanium diaphragm and the titanium alloy flange and the titanium alloy pressure ring respectively, thereby further enhancing the strength of the welding.

[0031] By setting up a titanium alloy flange 1, a titanium membrane 2, and a titanium alloy pressure ring 3, the sealing performance of the ultra-thin titanium membrane welded to the titanium alloy is solved without reducing the mechanical strength of the titanium membrane. At the same time, the welding cycle is shortened and the welding cost is reduced. During the welding process, a titanium alloy pressure ring with matching thickness is used for the titanium membrane, and argon gas is continuously protected inside during the welding process.

[0032] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vacuum-sealed welding structure for an ultra-thin titanium film and a titanium alloy flange, characterized in that, The system includes a titanium alloy flange (1), a titanium film (2) on one side of the titanium alloy flange (1), a titanium alloy pressure ring (3) on the side of the titanium film (2) away from the titanium alloy flange (1), the titanium alloy flange (1) and the titanium film (2) are connected by a first connecting mechanism, and the titanium film (2) and the titanium alloy pressure ring (3) are connected by a second connecting mechanism. The first connecting mechanism and the second connecting mechanism include a protrusion (4), a spring (5) and a locking block (6). One end of the protrusion (4) is fixedly connected to the titanium film (2), and a locking groove (7) is opened at the center of the top of the protrusion (4). The titanium alloy flange (1) and the titanium alloy pressure ring (3) are both provided with grooves that match the protrusion (4). The top of the groove is connected to a placement groove (8). One end of the spring (5) is fixedly connected to the inner wall of the placement groove (8), and the other end of the spring (5) is fixedly connected to the locking block (6).

2. The vacuum sealing welding structure of an ultra-thin titanium film and a titanium alloy flange according to claim 1, characterized in that: The titanium film (2) is also provided with sealing rings (9) at both ends, and the titanium alloy flange (1) and the titanium alloy pressure ring (3) are provided with sealing grooves that match the sealing rings (9) on opposite sides.

3. The vacuum sealing welding structure of an ultra-thin titanium film and a titanium alloy flange according to claim 2, characterized in that: A sealing gasket (10) is provided inside the sealing groove.

4. The vacuum sealing welding structure of an ultra-thin titanium film and a titanium alloy flange according to claim 1, characterized in that: The bottom end of the card block (6) is inclined, with an angle of 10° to 40°.

5. The vacuum sealing welding structure of an ultra-thin titanium film and a titanium alloy flange according to claim 1, characterized in that: The protrusion (4) is inclined on the side away from the titanium film (2) with an inclination angle of 10° to 40°.

6. The vacuum sealing welding structure of an ultra-thin titanium film and a titanium alloy flange according to claim 1, characterized in that: Both the first and second connecting mechanisms are provided with several sets.