Supporting tool for manufacturing pressure vessel

Abstract

The utility model relates to the technical fields of pressure vessel manufacturing auxiliary tool, especially to a kind of support tool for pressure vessel manufacturing, which can make the support and fixation of pressure vessel shell more convenient, enhance support and fixation effect, make the fixation of pressure vessel shell more reliable, improve practicality;Including base, adjusting mechanism and two groups of support mechanism are set on the base, adjusting motor is fixedly installed at base right end, sink is opened at base top end, two-way threaded rod is rotatably installed on the sink of base, two-way threaded rod right end is fixedly connected with adjusting motor output end, and two groups of slide rails are symmetrically distributed on the front and back sides of two-way threaded rod, two groups of slide grooves are symmetrically opened at the bottom of vertical plate, vertical plate is slidably installed on the sink of base top end by the cooperation of slide groove and slide rail, and vertical plate is screwed on two-way threaded rod, for supporting and fixing pressure vessel shell.

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary tooling for pressure vessel manufacturing, and in particular to a support tooling for pressure vessel manufacturing. Background Technology

[0002] A pressure vessel is a sealed container capable of withstanding pressure. Pressure vessels have extremely wide applications and play an important role in many sectors, including industry, civil use, military industry, and scientific research.

[0003] During the manufacturing of pressure vessels, support fixtures are required to support and fix the shell of the pressure vessel so that the shell can be processed later.

[0004] Existing support fixtures for pressure vessel manufacturing are inconvenient to use for supporting and fixing the pressure vessel shell, and the support and fixing effect is not good. The pressure vessel shell is not firmly fixed, and the practicality is insufficient. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a support fixture for pressure vessel manufacturing that makes it easier to support and fix the pressure vessel shell, enhances the support and fixing effect, makes the pressure vessel shell more secure, and improves its practicality.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a support fixture for manufacturing pressure vessels, comprising a base, on which an adjustment mechanism and two sets of support mechanisms are provided. The adjustment mechanism includes an adjustment motor, which is fixedly installed at the right end of the base. A groove is formed at the top of the base, and a bidirectional threaded rod is rotatably mounted on the base through the groove. The right end of the bidirectional threaded rod is fixedly connected to the output end of the adjustment motor. Two sets of slide rails are fixedly connected to the bottom of the groove, and the left and right ends of the two sets of slide rails are respectively fixedly connected to the left and right ends of the groove. The two sets of slide rails are symmetrically distributed on the front and rear sides of the bidirectional threaded rod. The support mechanism includes a vertical plate, on which two sets of slide grooves are symmetrically formed at the bottom. The vertical plate is slidably mounted on the groove at the top of the base through the cooperation of the slide grooves and slide rails, and the vertical plate is screwed in. A bracket is fixedly connected to the top of the upright plate, which is fitted onto a double-threaded rod. An installation groove is provided on the upright plate, and a dual-axis motor is fixedly installed at the bottom of the installation groove. Worm drive shafts are fixedly connected to the output ends of both sides of the dual-axis motor, with the two sets of worm drive shafts rotating in opposite directions. Support plates are fixedly connected to the front and rear sides of the bottom of the bracket. The worm drive shafts pass through the installation groove and are rotatably mounted on the upright plate and support plates. Two sets of bearing seats are symmetrically fixedly connected to the front and rear sides of the bottom of the bracket. Rotating shafts are rotatably mounted on the two sets of bearing seats on the front and the two sets on the right. Worm wheels are fixedly fitted in the middle of both sets of rotating shafts, and the two sets of worm wheels mesh with the two sets of worm drive shafts respectively. Brackets are fixedly fitted onto both rotating shafts. Clamping cylinders are fixedly installed on the upper outer wall of both sets of brackets, and rubber clamping blocks are fixedly connected to the output ends of both sets of clamping cylinders.

[0008] Preferably, each of the two sets of brackets has two sets of positioning blocks fixedly connected symmetrically to its left and right ends. The bottom of the outer side of the positioning block is inclined, and the top of the positioning block is aligned with the top of the two sides of the bracket.

[0009] Preferably, the top of both sets of supports is fixedly connected with anti-slip rubber pads.

[0010] Preferably, the base has two sets of mounting ears fixedly connected symmetrically at both the front and rear ends.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, according to the length of the pressure vessel shell, the distance between the two sets of supports is adjusted by starting the adjusting motor. By adjusting the distance between the two sets of supports, the supports can be supported at appropriate positions on both sides of the pressure vessel shell. After the distance between the two sets of supports is adjusted, the pressure vessel shell is hoisted and placed on the two sets of supports, which support the shell. Then, by starting the dual-axis motor, the support is rotated to vertical. After the support is rotated to vertical, the rubber clamp is higher than the center of gravity of the pressure vessel shell. Then, by starting the clamping cylinder, the clamping cylinder pushes the rubber... The clamping blocks are positioned at appropriate locations on both sides of the pressure vessel shell, at the front and rear ends. The clamping position of the rubber clamping blocks is higher than the center of gravity, allowing the clamping force to be divided into two components: one horizontally pointing inwards, and the other diagonally downwards towards the center of gravity. This presses the pressure vessel onto the support, supporting and fixing it in place through the cooperation of the rubber clamping blocks and the support. The clamping and fixing of the shell is automatically accomplished through the operation of the adjusting motor, the dual-axis motor, and the clamping cylinder. This makes supporting and fixing the pressure vessel shell more convenient, enhances the support and fixing effect, makes the pressure vessel shell more secure, and improves practicality. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0013] Figure 2 This is an isometric structural diagram of the base and adjustment mechanism in this utility model;

[0014] Figure 3 This is an isometric structural diagram of the support mechanism in this utility model;

[0015] Figure 4 This is a utility model Figure 3 A schematic diagram of the bottom isometric structure;

[0016] Figure 5 This is a utility model Figure 2 A schematic diagram of the isometric cross-sectional structure;

[0017] The following are labels in the attached diagram: 1. Base; 2. Adjusting motor; 3. Two-way threaded rod; 4. Slide rail; 5. Vertical plate; 6. Slide groove; 7. Support; 8. Dual-axis motor; 9. Worm gear drive shaft; 10. Support plate; 11. Shaft seat; 12. Rotating shaft; 13. Worm gear; 14. Bracket; 15. Clamping cylinder; 16. Rubber clamping block; 17. Positioning block; 18. Anti-slip pad; 19. Mounting ear plate. Detailed Implementation

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope. Example

[0019] Please see Figures 1-5 This utility model discloses a support fixture for manufacturing pressure vessels, comprising a base 1, on which an adjustment mechanism and two sets of support mechanisms are provided. The adjustment mechanism includes an adjustment motor 2, which is fixedly installed on the right end of the base 1. A groove is formed at the top of the base 1, and a bidirectional threaded rod 3 is rotatably installed on the base 1 through the groove. The right end of the bidirectional threaded rod 3 is fixedly connected to the output end of the adjustment motor 2. Two sets of slide rails 4 are fixedly connected to the bottom of the groove, and the left and right ends of the two sets of slide rails 4 are respectively fixedly connected to the left and right ends of the groove. The two sets of slide rails 4 are symmetrically distributed on the front and rear sides of the bidirectional threaded rod 3. The support mechanism includes a vertical plate 5, on which two sets of slide grooves 6 are symmetrically formed at the bottom. The vertical plate 5 cooperates with the slide rails 4 through the slide grooves 6. The vertical plate 5 is slidably mounted on the groove at the top of the base 1, and screwed onto the double-threaded rod 3. A support 7 is fixedly connected to the top of the vertical plate 5. An installation groove is provided on the vertical plate 5, and a dual-axis motor 8 is fixedly mounted at the bottom of the installation groove. Worm gear drive shafts 9 are fixedly connected to both output ends of the dual-axis motor 8, with the two sets of worm gear drive shafts 9 rotating in opposite directions. Support plates 10 are fixedly connected to both the front and rear sides of the bottom of the support 7. The worm gear drive shafts 9 pass through the installation groove and are rotatably mounted on the vertical plate 5 and the support plates 10. Two sets of bearing seats 11 are symmetrically fixedly connected to both the front and rear sides of the bottom of the support 7. Rotating shafts 12 are rotatably mounted on the two sets of bearing seats 11 on the front and the two sets on the right. Worm gears 13 are fixedly sleeved in the middle of the two sets of rotating shafts 12. Each set of worm gear drive shafts 9 meshes with a bracket 14 fixedly sleeved on each set of rotating shafts 12. Clamping cylinders 15 are fixedly installed on the upper outer wall of each set of brackets 14, and rubber clamping blocks 16 are fixedly connected to the output ends of each set of clamping cylinders 15. In use, the distance between the two sets of support seats 7 is adjusted by starting the adjusting motor 2 according to the length of the pressure vessel shell. This adjustment ensures the support seats 7 are positioned appropriately on both sides of the pressure vessel shell. After the distance between the two sets of support seats 7 is adjusted, the pressure vessel shell is hoisted and placed onto the two sets of support seats 7, which support the shell. Then, the dual-shaft motor 8 is started, causing the bracket 14 to rotate to a vertical position. Once the bracket 14 is vertical, the rubber clamping blocks 16 are higher than the pressure vessel shell. The pressure vessel shell's center of gravity is adjusted, and then the clamping cylinder 15 is activated, causing the clamping cylinder 15 to push the rubber clamping block 16 to clamp at appropriate positions on both sides of the pressure vessel shell's front and rear ends. The clamping position of the rubber clamping block 16 is higher than the center of gravity, so that the clamping force of the rubber clamping block 16 can be divided into two components: one horizontally pointing inward, and the other obliquely downward pointing towards the center of gravity. This presses the pressure vessel onto the support 7, so that the pressure vessel is supported and fixed in place by the cooperation of the rubber clamping block 16 and the support 7. The clamping and fixing of the shell is automatically completed by adjusting the operation of the motor 2, the dual-axis motor 8, and the clamping cylinder 15, which makes it easier to support and fix the pressure vessel shell, enhances the support and fixing effect, makes the pressure vessel shell more secure, and improves practicality.

[0020] Two sets of positioning blocks 17 are fixedly connected symmetrically to the left and right ends of the two sets of support bases 7. The bottom of the outer side of the positioning block 17 is inclined, and the top of the positioning block 17 is aligned with the top of the two sides of the support base 7. By setting the positioning block 17, when the dual-axis motor 8 drives the bracket 14 to rotate, when the bracket 14 rotates to the vertical position, the inner side of the bracket 14 just abuts against the inclined surface under the positioning block 17. Thus, the rotation of the bracket 14 is limited by the positioning block 17 to ensure that the bracket 14 can smoothly rotate to the vertical position.

[0021] Both sets of support bases 7 have anti-slip rubber pads 18 fixedly connected to their top ends. By setting anti-slip rubber pads 18, when the pressure vessel shell is placed on the support base 7, the shell is more securely fixed when the shell is clamped by the rubber clamp 16, preventing the shell from slipping on the support base 7. It also plays a role in anti-collision buffering, preventing the shell from colliding with the support base 7 when it is placed.

[0022] The base 1 is fixedly connected with two sets of mounting ear plates 19 symmetrically at both the front and rear ends; by setting the mounting ear plates 19, the base 1 can be easily fixed with bolts, making it convenient to fix the base 1 on the ground or other platforms.

[0023] This utility model discloses a support fixture for manufacturing pressure vessels. In operation, the support 14 is initially in the open outer position. Based on the length of the pressure vessel shell, the adjusting motor 2 is activated, driving the bidirectional threaded rod 3 to rotate. This causes the bidirectional threaded rod 3 to drive the vertical plate 5 to slide along the slide rail 4, which in turn moves the support 7, thus adjusting the distance between the two sets of support 7. By adjusting the distance between the two sets of support 7, the support 7 can be positioned appropriately on both sides of the pressure vessel shell. After the distance between the two sets of support 7 is adjusted, the pressure vessel shell is hoisted and placed onto the two sets of support 7, which support the shell. Then, the dual-axis motor 8 is activated, driving the worm gear transmission shaft... 9 rotates, and the worm gear drive shaft 9 drives the rotating shaft 12 to rotate through meshing with the worm wheel 13. The rotating shaft 12 causes the bracket 14 to rotate inward and turn to vertical. After the bracket 14 is turned to vertical, the rubber clamp 16 is higher than the center of gravity of the pressure vessel shell. Then, by activating the clamping cylinder 15, the clamping cylinder 15 pushes the rubber clamp 16 to clamp at appropriate positions on both sides of the front and rear ends of the pressure vessel shell. The clamping position of the rubber clamp 16 is higher than the center of gravity, so that the clamping force of the rubber clamp 16 can be divided into two components, one horizontally pointing inward and the other obliquely downward pointing towards the center of gravity. This presses the pressure vessel onto the support 7, so that the pressure vessel is supported and fixed by the cooperation of the rubber clamp 16 and the support 7, thus completing the clamping and fixing of the shell.

[0024] The support fixture for manufacturing pressure vessels of this utility model has common mechanical installation, connection and setting methods. As long as it can achieve its beneficial effect, it can be implemented. The adjusting motor 2, dual-axis motor 8 and clamping cylinder 15 of the support fixture for manufacturing pressure vessels of this utility model are purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual.

[0025] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A support fixture for manufacturing pressure vessels, characterized in that, Includes a base (1), on which an adjustment mechanism and two sets of support mechanisms are provided; The adjustment mechanism includes an adjustment motor (2), which is fixedly installed on the right end of the base (1). A groove is provided at the top of the base (1). A bidirectional threaded rod (3) is rotatably installed on the base (1) through the groove. The right end of the bidirectional threaded rod (3) is fixedly connected to the output end of the adjustment motor (2). Two sets of slide rails (4) are fixedly connected to the bottom of the groove. The left and right ends of the two sets of slide rails (4) are fixedly connected to the left and right ends of the groove, respectively. The two sets of slide rails (4) are symmetrically distributed on the front and rear sides of the bidirectional threaded rod (3). The support mechanism includes a vertical plate (5), and two sets of sliding grooves (6) are symmetrically provided at the bottom end of the vertical plate (5). The vertical plate (5) is slidably installed on the sink groove at the top of the base (1) through the cooperation of the sliding groove (6) and the sliding rail (4). The vertical plate (5) is screwed onto the bidirectional threaded rod (3) for supporting and fixing the pressure vessel shell.

2. The support fixture for manufacturing a pressure vessel as described in claim 1, characterized in that, The top of the upright plate (5) is fixedly connected to a support (7). An installation groove is provided on the upright plate (5). A dual-axis motor (8) is fixedly installed at the bottom of the installation groove. Worm drive shafts (9) are fixedly connected to the output ends on both sides of the dual-axis motor (8). The two sets of worm drive shafts (9) rotate in opposite directions. Support plates (10) are fixedly connected to the front and rear sides of the bottom of the support (7). The worm drive shafts (9) pass through the installation groove and are rotatably installed on the upright plate (5) and the support plates (10). The front and rear sides of the bottom of the support (7) are fixedly connected symmetrically on the left and right sides. There are two sets of bearing seats (11). The two sets of bearing seats (11) on the front side and the two sets of bearing seats (11) on the right side are rotatably mounted with shafts (12). The two sets of shafts (12) are fixedly fitted with worm gears (13). The two sets of worm gears (13) mesh with the two sets of worm drive shafts (9) respectively. The two sets of shafts (12) are fixedly fitted with brackets (14). The upper side of the outer wall of the two sets of brackets (14) is fixedly installed with clamping cylinders (15). The output end of the two sets of clamping cylinders (15) is fixedly connected with rubber clamps (16).

3. The support fixture for manufacturing a pressure vessel as described in claim 2, characterized in that, Two sets of positioning blocks (17) are fixedly connected symmetrically at both ends of the two sets of support seats (7). The bottom of the outer side of the positioning block (17) is inclined, and the top of the positioning block (17) is aligned with the top of both sides of the support seat (7).

4. The support fixture for manufacturing a pressure vessel as described in claim 3, characterized in that, The top of each of the two sets of support brackets (7) is fixedly connected with an anti-slip rubber pad (18).

5. The support fixture for manufacturing a pressure vessel as described in claim 4, characterized in that, The base (1) has two sets of mounting ear plates (19) fixedly connected symmetrically at both the front and rear ends.

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