Poly modified ethylene resin melting device
By expanding the stirring area and designing a retractable cleaning tube, the problems of uneven heating and difficult cleaning in the polymodified ethylene resin melting device were solved, achieving uniform heating and rapid cleaning, thus improving the practicality and efficiency of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIN JIANG HE YI GUAN YE YOU XIAN GONG SI
- Filing Date
- 2025-10-10
- Publication Date
- 2026-06-26
AI Technical Summary
Existing polymodified ethylene resin melting devices suffer from uneven heating during stirring and are difficult to clean, resulting in low practicality and efficiency.
A polymodified ethylene resin melting device with a cleaning mechanism was designed. By expanding the stirring area and using a retractable cleaning tube for rapid cleaning, and by combining electromagnetic and centrifugal force to control the state transition of the cleaning tube, the inner wall of the hot melt tank can be effectively cleaned and heated evenly.
This improved the heating uniformity and cleaning efficiency of the poly(modified ethylene) resin, enhancing the practicality and ease of use of the equipment.
Smart Images

Figure CN224408131U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of resin melt processing, and more specifically, to a polymodified ethylene resin melt processing device. Background Technology
[0002] Resin melting refers to the physical process by which solid resin materials (usually thermoplastic resins or uncured thermosetting resins) absorb heat under heating conditions, intensify molecular chain movement, overcome intermolecular forces, and transform from an ordered solid state (crystalline or glassy state) into a disordered, flowable viscous liquid state (melt). Among them, polymodified ethylene resin melting refers to the process by which materials formed after physical or chemical modification of polyethylene (PE) resin transform from a solid state to a flowable molten state under heating conditions.
[0003] In existing technologies, when melting polymodified ethylene resin, a melting device with heating and stirring functions is used to stir the material, and then the material is extruded using a screw. However, after stirring, the existing melting device often results in uneven heating due to the single stirring position, and residual material will stick to the inner wall of the melting chamber after processing. Due to space constraints, cleaning is also more difficult, reducing the overall practicality of the melting device. Utility Model Content
[0004] 1. Technical problems to be solved
[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a polymodified ethylene resin melting device. It can expand the overall stirring area of the raw material through a cleaning device, thereby improving the overall heating uniformity of the raw material and increasing the melting efficiency. Secondly, it can also utilize a retractable cleaning tube set inside the stirring roller to achieve rapid cleaning in the empty state of the hot melt tank, thus improving the practicality and ease of use of the device.
[0006] 2. Technical Solution
[0007] To solve the above problems, the present invention adopts the following technical solution.
[0008] A polymodified ethylene resin melting device includes a can lid adapted to a hot melt tank, a motor fixedly mounted on the surface of the can lid, and a pulley fixedly sleeved on the output shaft of the motor. It also includes...
[0009] A rotating shaft is installed inside the hot melt tank. A mounting cone is fixedly installed at the bottom of the rotating shaft. Several stirring rollers are fixedly installed on the outer wall of the mounting cone. The top of the rotating shaft is connected to each other through a belt and a pulley. A connecting pipe is fixedly installed inside the rotating shaft. Several infusion tubes are fixedly connected to the surface of the connecting pipe.
[0010] A cleaning device, comprising a synchronizing ring fixedly mounted on the surface of a rotating shaft, wherein a plurality of connecting rods are fixedly mounted on the outer wall of the synchronizing ring.
[0011] Furthermore, an accumulation platform is integrally formed at the bottom of the hot melt tank, a discharge valve is fixedly connected to the bottom of the hot melt tank, an inclined bar is fixedly connected to the outer end of the connecting rod, and a scraper is fixedly installed at the bottom end of the inclined bar.
[0012] Furthermore, the bottom surface of the scraper is attached to the top surface of the accumulation platform, and the outer surface of the inclined strip is attached to the inner wall of the hot melt tank.
[0013] Furthermore, a feed valve is fixedly connected to the top of the can lid, and a pump body is also fixedly connected to the top of the can lid. One end of the pump body is connected to the pump body via a water pipe and a connecting pipe.
[0014] Furthermore, a connecting column is fixedly connected to the bottom end of the mounting cone, and a spiral rod is fixedly connected to the bottom end of the connecting column. The spiral rod is rotatably installed inside the discharge valve.
[0015] Furthermore, the stirring roller has a resistor coil fixedly connected and wound inside, a spray pipe movably sleeved in the middle of the stirring roller, a magnetic ring fixedly installed on the outer wall of the spray pipe, and an electromagnetic plate that is magnetically attracted to the magnetic ring fixedly installed inside the stirring roller.
[0016] Furthermore, the injection tube and the infusion tube are interconnected, and an injection head is integrally formed at the outer end of the injection tube, with injection holes formed on the surface of the injection head.
[0017] 3. Beneficial Effects
[0018] Compared with existing technologies, the advantages of this utility model are:
[0019] (1) This solution utilizes the cleaning device to coordinate with the rotation of the rotating shaft. While the stirring roller rotates and stirs the inside of the hot melt tank, it can expand the stirring area of the raw materials inside the hot melt tank along the inner wall of the hot melt tank and the upper and lower parts of the mounting cone, thereby improving the hot melting efficiency of the raw materials and further ensuring uniform heating.
[0020] (2) This solution utilizes the internal electromagnetic and centrifugal forces of the stirring roller to control the extension and retraction of the cleaning tube, thereby achieving two states: stirring raw materials and cleaning idling. Combined with the cleaning device, it can quickly clean the inside of the hot melt tank, improving the overall practicality and ease of use of the device. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall internal cross-sectional structure of the hot melt tank in this utility model;
[0022] Figure 2 This is a schematic diagram of the cleaning device structure in this utility model;
[0023] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the mounting cone in this utility model;
[0024] Figure 4 This is a schematic diagram of the internal cross-sectional structure of the stirring roller in this utility model.
[0025] Explanation of the labels in the diagram:
[0026] 1. Hot melt tank; 2. Tank lid; 3. Motor; 4. Pulley; 5. Shaft; 6. Mounting cone; 7. Stirring roller; 8. Cleaning device; 9. Discharge valve; 10. Pump body; 11. Connecting pipe; 12. Infusion pipe; 13. Spray pipe; 14. Magnetic ring; 15. Spray head; 16. Spray hole; 17. Electromagnetic plate; 101. Accumulation platform; 201. Feed valve; 801. Synchronizing ring; 802. Connecting rod; 803. Inclined bar; 804. Scraper bar; 601. Connecting column; 602. Spiral rod; 701. Resistance coil. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0030] Example:
[0031] Please see Figure 1-4 A polymodified ethylene resin melting device includes a can lid 2 adapted to a hot melt tank 1, a motor 3 fixedly mounted on the surface of the can lid 2, and a pulley 4 fixedly sleeved on the output shaft of the motor 3. The device also includes...
[0032] A rotating shaft 5 is installed inside the hot melt tank 1. An installation cone 6 is fixedly installed at the bottom end of the rotating shaft 5. Several stirring rollers 7 are fixedly installed on the outer wall of the installation cone 6. The top of the rotating shaft 5 is connected to each other through a belt and a pulley 4. A connecting pipe 11 is fixedly installed inside the rotating shaft 5. Several infusion pipes 12 are fixedly connected to the surface of the connecting pipe 11.
[0033] The cleaning device 8 includes a synchronization ring 801 fixedly installed on the surface of the rotating shaft 5, and a plurality of connecting rods 802 are fixedly installed on the outer wall of the synchronization ring 801.
[0034] It should be noted that the discharge valve 9 and the motor 3 in this application are both existing mature technologies, so the specific internal structure of the two will not be described in detail.
[0035] An accumulation platform 101 is integrally formed at the bottom of the hot melt tank 1. A discharge valve 9 is fixedly connected to the bottom of the hot melt tank 1. An inclined bar 803 is fixedly connected to the outer end of the connecting rod 802. A scraper 804 is fixedly installed at the bottom end of the inclined bar 803. The bottom surface of the scraper 804 is attached to the top surface of the accumulation platform 101. The outer surface of the inclined bar 803 is attached to the inner wall of the hot melt tank 1.
[0036] Specifically, the inclined structure of the accumulation platform 101 allows the wastewater during cleaning and the material during melting to fall towards the center under the influence of gravity. Then, the inclined setting of the scraper 804 and the inclined bar 803 can generate a centripetal force, which accelerates the speed of fluid falling while rotating, thus improving the overall practicality of the device. Furthermore, the connecting rod 802 can stir the area above the mounting cone 6, expanding the stirring area. Finally, the threaded progression of the screw rod 602 can ensure that the material is discharged evenly.
[0037] The top of the tank cover 2 is fixedly connected to the feed valve 201. The top of the tank cover 2 is also fixedly connected to the pump body 10. One end of the pump body 10 is connected to the water pipe and the connecting pipe 11. The bottom end of the mounting cone 6 is fixedly connected to the connecting column 601. The bottom end of the connecting column 601 is fixedly connected to the spiral rod 602. The spiral rod 602 is rotatably installed inside the discharge valve 9. The inside of the stirring roller 7 is fixedly connected to the winding and distributed resistance coil 701. The middle of the stirring roller 7 is movably sleeved with the spray pipe 13. The outer wall of the spray pipe 13 is fixedly installed with the magnetic ring 14. The inside of the stirring roller 7 is fixedly installed with the electromagnetic plate 17 that is magnetically attracted to the magnetic ring 14. The spray pipe 13 and the infusion pipe 12 are connected to each other. The outer end of the spray pipe 13 is integrally formed with a spray head 15. The surface of the spray head 15 is provided with spray holes 16.
[0038] Specifically, the winding installation of the resistor coil 701 ensures uniform heating of the stirring roller 7, guaranteeing heat transfer during stirring. Secondly, the electromagnetic plate 17 ensures stable connection between the magnetic ring 14 and the stirring roller 7 when energized, preventing dislocation. When de-energized, the magnetic force between them disappears, and the magnetic ring 14 is thrown out by centrifugal force as the stirring roller 7 revolves, causing the spray head 15 and spray hole 16 to extend from the inside of the stirring roller 7. As the stirring roller 7 rotates, the cleaning liquid is sprayed onto the inner wall of the hot melt tank 1. It should be noted that the starting of the resistor coil 701 and the electromagnetic plate 17 in this application is an electrically controlled start. This starting method is prior art and can be accomplished by existing controllers and other existing components. Therefore, this application will not elaborate on this prior art.
[0039] The working principle of this utility model is as follows: First, the material enters the interior of the hot melt tank 1 through the feed valve 201. Then, the resistance coil 701 is activated to heat the stirring roller 7. Next, the motor 3 is started to drive the pulley 4 to rotate, which in turn causes the rotating shaft 5 to rotate. The rotating shaft 5 drives all the stirring rollers 7 to rotate through the mounting cone 6, thus hot-melting and stirring the material. At this time, the rotating shaft 5 also drives the synchronous ring 801 to rotate, the connecting rod 802 to stir, and the inclined bar 803 and scraper 804 scrape and rotate along the inner wall of the hot melt tank 1 and the top surface of the accumulation platform 101, respectively. Finally, the material passes through the... The material enters the surface of the screw rod 602 through the middle of the accumulation platform 101 and exits through the discharge valve 9. When the inside of the hot melt tank 1 needs to be cleaned, the electromagnetic plate 17 is de-energized, and the magnetic ring 14 loses its magnetic force. The stirring roller 7 continues to rotate with the rotation of the mounting cone 6. The magnetic ring 14 and the spray pipe 13 have centrifugal force. The spray head 15 and the spray hole 16 are thrown out of the end of the stirring roller 7. Then the cleaning liquid is introduced into the inside of the connecting pipe 11 through the pump body 10, and finally enters the inside of the spray pipe 13 from the inside of the delivery pipe 12. It is then sprayed out from the spray hole 16 and acts on the inside of the hot melt tank 1.
[0040] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.
Claims
1. A polymodified ethylene resin melting device, comprising a can lid (2) adapted to a hot melt tank (1), a motor (3) fixedly mounted on the surface of the can lid (2), wherein the output shaft of the motor (3) is fixedly sleeved with a pulley (4), characterized in that: It also includes a rotating shaft (5) installed inside the hot melt tank (1), with a mounting cone (6) fixedly installed at the bottom end of the rotating shaft (5), and several stirring rollers (7) fixedly installed on the outer wall of the mounting cone (6). The top of the rotating shaft (5) is connected to each other by a belt and a pulley (4). A connecting pipe (11) is fixedly installed inside the rotating shaft (5), and several infusion pipes (12) are fixedly connected to the surface of the connecting pipe (11). A cleaning device (8) includes a synchronization ring (801) fixedly installed on the surface of the rotating shaft (5), and several connecting rods (802) fixedly installed on the outer wall of the synchronization ring (801). An accumulation platform (101) is integrally formed at the bottom of the hot melt tank (1). A discharge valve (9) is fixedly connected to the bottom of the hot melt tank (1). An inclined strip (803) is fixedly connected to the outer end of the connecting rod (802). A scraper (804) is fixedly installed at the bottom end of the inclined strip (803). The bottom surface of the scraper (804) is attached to the top surface of the accumulation platform (101), and the outer surface of the inclined strip (803) is attached to the inner wall of the hot melt tank (1). The top of the can lid (2) is fixedly connected to the feed valve (201), and the top of the can lid (2) is also fixedly connected to the pump body (10). One end of the pump body (10) is connected to the pump body (10) through a water pipe and a connecting pipe (11). The bottom end of the mounting cone (6) is fixedly connected to the connecting column (601), and the bottom end of the connecting column (601) is fixedly connected to the screw rod (602). The screw rod (602) is rotatably installed inside the discharge valve (9).
2. The polymodified ethylene resin melting device according to claim 1, characterized in that: The stirring roller (7) has a resistor coil (701) fixedly connected inside and wound around it. The middle part of the stirring roller (7) is movably sleeved with a spray pipe (13). A magnetic ring (14) is fixedly installed on the outer wall of the spray pipe (13). An electromagnetic plate (17) that is magnetically attracted to the magnetic ring (14) is fixedly installed inside the stirring roller (7).
3. The polymodified ethylene resin melting device according to claim 2, characterized in that: The injection tube (13) and the infusion tube (12) are connected to each other. The outer end of the injection tube (13) is integrally formed with an injection head (15), and the surface of the injection head (15) is provided with injection holes (16).