High speed extrusion slapping stirring type centrifugal disc device for processing spicy strips

Abstract

The utility model discloses a high -speed extrusion patting stirring formula centrifugal disc equipment for hot strip processing belongs to hot strip processing equipment technical field, including centrifugal disc, high -speed extrusion patting device, compression spring and passive stirring device. Centrifugal disc is used for conveying material, and high -speed extrusion patting device sets up in the patting work position of centrifugal disc, including servo motor assembly, crank wheel, connecting rod and rubber -coated roller, drives up and down movement through the crank connecting rod mechanism, and the material on centrifugal disc is carried out high -speed extrusion patting, and compression spring sets up between rubber -coated roller and connecting rod, is used for adjusting patting pressure, and passive stirring device sets up in the stirring work position of centrifugal disc, including material turning -over plate, and the material that passes is turned over and is stirred. The utility model discloses to solve the loss of chili seed and chili oil mixture in the automatic packaging of the prior art in hot strip material process, and the product taste is not good and the equipment function single, the problem of low efficiency etc. to improve the quality and production efficiency of hot strip significantly.

Description

Technical Field

[0001] This utility model belongs to the technical field of spicy strip processing equipment, specifically a high-speed extrusion, beating, and stirring centrifugal disc device for processing spicy strips. Background Technology

[0002] Currently, existing mechanisms such as centrifugal discs, differential belt conveyors, and material collection grids in the automated packaging and material handling process of spicy strips have many problems. During operation, these devices easily cause spicy strips to fall off, resulting in the loss of the chili seed and chili oil mixture, severely affecting the final taste of the product. Furthermore, existing equipment typically only has a single function, lacking the ability to extrude and mix materials, failing to effectively enhance the spicy strips' absorption of the chili seed and chili oil mixture, thus limiting product quality improvement. At the same time, these devices also have shortcomings in terms of space utilization, cost control, and ease of operation, making it difficult to meet the modern spicy strip processing industry's demand for efficient, multifunctional, and low-cost equipment. Utility Model Content

[0003] To address the above problems, this utility model provides a high-speed extrusion, beating, and stirring centrifugal disc device for processing spicy strips, which solves the problems of loss of chili seeds and chili oil mixture, poor product taste, and single function and low efficiency in the process of automated packaging and material handling of spicy strips in the prior art, thereby significantly improving the quality and production efficiency of spicy strips.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is: a high-speed extrusion and tapping centrifugal disc device for processing spicy strips, comprising a centrifugal disc, a high-speed extrusion and tapping device, a compression spring, and a passive stirring device. The centrifugal disc is used to convey materials. The high-speed extrusion and tapping device is located at the tapping station of the centrifugal disc and includes a servo motor assembly, a crank wheel, a connecting rod, and rubber-coated rollers. Driven up and down by a crank-connecting rod mechanism, it extrudes and taps the materials on the centrifugal disc at high speed. The compression spring is located between the rubber-coated rollers and the connecting rod to adjust the tapping pressure. The passive stirring device is located at the stirring station of the centrifugal disc and includes a tilting plate to tilt and stir the passing materials.

[0005] The beneficial effects of the above technical solution are as follows: By integrating a high-speed extrusion and beating device and a passive stirring device onto the centrifugal disc, this solution achieves highly efficient material processing during the spicy strip manufacturing process. The high-speed extrusion and beating device effectively increases the adsorption capacity of the chili seed and chili oil mixture on the spicy strip, reducing mixture loss and thus significantly improving the taste and quality of the spicy strip. Simultaneously, the passive stirring device utilizes the centrifugal force of the centrifugal disc to tumble and stir the material, further promoting the re-adhesion of the chili seed and chili oil mixture and improving product uniformity and consistency. The entire equipment has a compact structure, a high degree of functional integration, saves production space and costs, and improves production efficiency.

[0006] As a further improvement to the above solution, the high-speed extrusion and tapping device includes a mounting shaft installed on the edge of the centrifugal disc, an adjustment plate that can be adjusted up and down on the mounting shaft, a mounting frame that can be flipped up and down between the adjustment plates, a servo motor assembly and a guide shaft on the mounting frame, a slide that can move up and down on the guide shaft, the upper end of the slide being connected to a connecting rod, and the lower end being connected to a rubber-coated roller via a compression spring.

[0007] The beneficial effects of the above technical solution are as follows: This solution details the specific structure and adjustability of the high-speed extrusion and tapping device. The mounting shaft, adjusting plate, and mounting bracket allow the servo motor assembly and guide shaft to be adjusted vertically according to production needs, thus adapting to materials of different specifications and thicknesses. The vertical movement of the slide on the guide shaft, combined with the elastic action of the compression spring, enables the rubber-coated rollers to achieve adjustable speed and pressure. This adjustability not only improves the equipment's adaptability to different production conditions but also ensures that ideal extrusion and tapping effects are achieved under various circumstances, further enhancing product stability and quality.

[0008] As a further improvement to the above solution, the passive stirring device includes a horizontally adjustable mounting base installed on the edge of the centrifugal disc, a mounting rod on the mounting base, a tilting rod with an adjustable vertical position on the mounting rod, and a tilting plate with an axially rotatable adjustment position at the lower end of the tilting rod.

[0009] The beneficial effects of the above technical solution are as follows: Through the multi-dimensional adjustable design of the mounting base, mounting rod, tilting rod, and tilting plate, the passive mixing device can flexibly adapt to different production needs and material characteristics. The horizontally adjustable mounting base can be adjusted laterally according to the distribution of materials on the centrifugal disc, ensuring that the tilting plate covers the key mixing areas. The vertical adjustment of the mounting rod and the axial rotation adjustment of the tilting rod allow the tilting plate to precisely act on the materials, achieving thorough turning and mixing. This high degree of adjustability not only improves the mixing effect but also enhances the equipment's versatility and market competitiveness, meeting the production requirements of spicy snack products of different specifications and shapes.

[0010] As a further improvement to the above scheme, along the direction of material movement in the centrifugal disc, there are two stations: a tapping station and a stirring station; multiple stirring stations are provided.

[0011] The beneficial effects of the above technical solution are as follows: This solution rationally plans the movement path and processing stations of the materials within the centrifugal disc. The sequential arrangement of the patting station and multiple mixing stations allows the materials to first undergo high-speed extrusion and patting treatment, and then gradually pass through multiple mixing stations for thorough tumbling and mixing. This segmented processing flow not only makes the production process smoother and more orderly, but also gradually improves the quality of the materials. The setting of multiple mixing stations further enhances the mixing effect of the materials, ensuring that each piece of spicy strip can evenly absorb the mixture of chili seeds and chili oil, improving the uniformity and consistency of the product, thereby significantly improving the quality of the final product.

[0012] As a further improvement to the above solution, the outer wall of the rubber-coated roller is fitted to the bottom surface of the centrifugal disc.

[0013] The beneficial effects of the above technical solution are as follows: the design of the rubber-coated roller's outer wall fitting snugly against the bottom surface of the centrifugal disc ensures that the rubber-coated roller can fully contact and effectively act on the material during the extrusion and pounding process. This close fit not only improves the effect and efficiency of extrusion and pounding but also reduces the shaking and displacement of the material on the centrifugal disc, ensuring the stability of the production process. At the same time, the choice of rubber material also provides a certain degree of protection for the material, preventing damage to the spicy strips due to excessive friction or collision, further improving the product's integrity and quality.

[0014] The overall beneficial effects of this utility model compared with the prior art are as follows:

[0015] This invention effectively solves the problem of chili seed and chili oil mixture loss during existing automated packaging and material handling processes for spicy strips through innovative high-speed extrusion and passive mixing technology, significantly improving the taste and quality of the spicy strips. The equipment integrates multiple functions into a single centrifugal disc, saving production space, reducing energy consumption and maintenance costs, and improving production efficiency and economic benefits. Furthermore, the adjustable design of each component allows the equipment to flexibly adapt to different production needs and material characteristics, giving it wide applicability and market competitiveness. In addition, the simple and reasonable design makes the equipment easy to operate and maintain, reducing the technical requirements for operators and facilitating its widespread application within the industry, thus promoting technological progress in the spicy strip processing industry. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of a high-speed extrusion and striking device.

[0018] Figure 3 This is a schematic diagram of a passive stirring device.

[0019] In the diagram: 1. High-speed extrusion and beater device; 2. Passive stirring device; 3. Centrifuge disc;

[0020] 11. Servo motor assembly; 12. Crankwheel; 13. Connecting rod; 14. Rubber-coated roller; 15. Compression spring; 16. Guide shaft;

[0021] 17. Slide; 18. Mounting shaft; 19. Adjusting plate; 20. Mounting bracket;

[0022] 21. Mounting base; 22. Mounting rod; 23. Flipping rod; 24. Flipping plate. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution, the present invention will be described in detail below with reference to the embodiments. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0024] like Figures 1-3 The image shows an embodiment of a high-speed extrusion, tapping, and stirring centrifugal disc device for processing spicy strips. The specific structure is as follows:

[0025] (I) Overall Structure of the Equipment

[0026] This embodiment provides a high-speed extrusion and agitation centrifugal disc device for processing spicy strips, mainly composed of a centrifugal disc 3, a high-speed extrusion and agitation device 1, a compression spring 15, and a passive agitation device 2. The centrifugal disc 3, as the core component of the entire device, is responsible for conveying materials from the feed inlet to each processing station. Its disc surface is circular, and baffles are provided at the edges to prevent materials from being thrown out. The high-speed extrusion and agitation device 1 and the passive agitation device 2 are respectively installed at different positions on the bottom edge of the centrifugal disc 3 to achieve continuous processing of the moving materials.

[0027] (II) High-speed extrusion and striking device 1

[0028] The high-speed extrusion and tapping device 1 is one of the key components of this equipment, installed at the tapping station of the centrifugal disc 3. This device mainly consists of a servo motor assembly 11, a crank wheel 12, a connecting rod 13, rubber-coated rollers 14, a compression spring 15, a guide shaft 16, a slide 17, a mounting shaft 18, an adjusting plate 19, and a mounting frame 20. The servo motor assembly 11 serves as the power source and is connected to a planetary gear reducer. The servo motor assembly 11 converts the rotational motion into the linear up-and-down motion of the rubber-coated rollers 14 via the crank wheel 12 and connecting rod 13, thereby achieving high-speed extrusion and tapping of the material. The rubber-coated rollers 14 are made of flexible material, and their outer walls are tightly fitted to the bottom surface of the centrifugal disc 3, ensuring full contact with the material during tapping while avoiding damage. The compression spring 15 is installed between the rubber-coated rollers 14 and the connecting rod 13. By adjusting the spring compression, the tapping pressure of the rubber-coated rollers 14 on the material can be controlled to adapt to materials with different characteristics. The guide shaft 16, slide 17, mounting shaft 18, adjusting plate 19, and mounting bracket 20 are used to support and adjust the position and angle of the entire beating device, so that it can be flexibly adjusted according to production needs.

[0029] (III) Passive stirring device 2

[0030] The passive stirring device 2 is installed at the stirring position of the centrifugal disc 3 and mainly consists of a mounting base 21, a mounting rod 22, a turning rod 23, and a turning plate 24. The mounting base 21 is fixed to the edge of the centrifugal disc 3, and its position can be adjusted horizontally to adapt to centrifugal discs 3 of different diameters and material distribution. The mounting rod 22 is vertically installed on the mounting base 21, and its height is adjustable. One end of the turning rod 23 is connected to the mounting rod 22, and the other end is equipped with the turning plate 24. The position of the turning plate 24 can be adjusted by rotating the turning rod 23 in the axial direction, thereby controlling the stirring range and intensity of the material. When the centrifugal disc 3 rotates, the material passes through the turning plate 24 under the action of centrifugal force. The turning plate 24 passively turns and stirs the material, allowing the chili seeds and chili oil mixture to re-adhere evenly to the surface of the spicy strips.

[0031] (IV) Working Principle and Process

[0032] During operation, the spicy strip material is first added to the centrifugal disc 3 through the feed inlet. Driven by a motor, the centrifugal disc 3 rotates at high speed, and the material is thrown towards the edge of the disc under centrifugal force. When the material reaches the patting station, the high-speed extrusion and patting device 1 begins operation. The servo motor assembly 11 drives the crank wheel 12 to rotate, and the crank wheel 12 drives the rubber-coated roller 14 to move up and down at high speed via the connecting rod 13, strongly extruding and patting the material. This process effectively breaks down the surface tension of the material, allowing the chili seeds and chili oil mixture to adhere better to the spicy strip. After extrusion and patting, the material continues to rotate with the centrifugal disc 3 and enters the mixing station. At the mixing station, the turning plate 24 of the passive mixing device 2 turns and mixes the material, further promoting the uniform distribution of the chili seeds and chili oil mixture on the surface of the spicy strip. To ensure the mixing effect, this equipment is equipped with multiple passive mixing devices 2 at the mixing station. The angle and position of the turning plate 24 of each device are carefully designed to perform multi-directional mixing of the material. After multiple mixing processes, the chili seeds and chili oil mixture on the surface of the material are more firmly adsorbed, and the taste and quality of the spicy strips are significantly improved.

[0033] (v) Adjustability Design

[0034] All components of this equipment are highly adjustable to adapt to different production needs. The mounting shaft 18, adjusting plate 19, and mounting bracket 20 in the high-speed extrusion and tapping device 1 allow the servo motor assembly 11 and guide shaft 16 to be adjusted vertically according to material thickness and production requirements. The vertical movement of the slide 17 on the guide shaft 16, combined with the elasticity of the compression spring 15, allows for adjustment of the tapping speed and pressure of the rubber-coated roller 14, thus achieving precise adaptation to different material characteristics. The mounting base 21, mounting rod 22, tilting rod 23, and tilting plate 24 of the passive stirring device 2 also employ a multi-dimensional adjustable design. Horizontal adjustment of the mounting base 21 allows the tilting plate 24 to cover different material areas on the centrifugal disc 3. Height adjustment of the mounting rod 22 and axial rotation adjustment of the tilting rod 23 can change the angle and force of the tilting plate 24 to meet different stirring effect requirements.

[0035] (vi) Equipment advantages

[0036] Compared to traditional spicy snack processing equipment, this equipment has significant advantages. Firstly, by combining high-speed extrusion and passive mixing, it effectively solves the problem of chili seed and chili oil mixture loss during existing automated packaging and material handling processes, significantly improving the taste and quality of the spicy snacks. Secondly, the equipment integrates multiple functions into a single centrifugal disc 3, resulting in a compact structure that saves production space, reduces energy consumption and maintenance costs, and improves production efficiency and economic benefits. Furthermore, the adjustable design of each component allows the equipment to flexibly adapt to spicy snack products of different specifications and shapes, giving it wide applicability and market competitiveness. Finally, the simple and rational design makes the equipment easy to operate and maintain, reducing the technical requirements for operators, facilitating its widespread application within the industry, and driving technological progress in the spicy snack processing industry.

[0037] It should be noted that, in this document, the terms "comprising," "including," and any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Specific examples have been used in this document to illustrate the principles and implementation methods of the present invention. These examples are merely for the purpose of helping to understand the method and core ideas of the present invention. The above descriptions are only preferred embodiments of the present invention. It should be pointed out that, due to the limitations of written expression and the objective existence of infinite specific structures, those skilled in the art can make several improvements, modifications, or variations without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner. These improvements, modifications, variations, or combinations, or the direct application of the concept and technical solution of the present invention to other situations without modification, should all be considered within the scope of protection of the present invention.

Claims

1. A high speed extrusion slapping whisking centrifugal disc apparatus for processing of spicy strips, characterized in that, include: Centrifugal disc (3) is used for conveying materials; A high-speed extrusion and tapping device (1), located at the tapping station of the centrifugal disc (3), includes: Servo motor assembly (11) for providing striking power; The crank wheel (12) is connected to the servo motor assembly (11); Connecting rod (13), one end of which is connected to crank wheel (12); The rubber-coated roller (14) is connected to the other end of the connecting rod (13) and is driven to move up and down through the crank connecting rod (13) mechanism to squeeze and beat the material on the centrifugal disc (3) at high speed. A compression spring (15) is located between the rubber-coated roller (14) and the connecting rod (13) to adjust the striking pressure; A passive stirring device (2) is set at the stirring station of the centrifugal disc (3), including a turning plate (24) set at the material passage position of the centrifugal disc (3) to turn and stir the material passing through.

2. The high speed extrusion slapping agitating centrifugal disc apparatus for processing of spicy bar according to claim 1, characterized in that, The high-speed extrusion and beating device (1) includes a mounting shaft (18) installed on the edge of the centrifugal disc (3), an adjustment plate (19) with adjustable position is provided on the mounting shaft (18), a mounting frame (20) with adjustable position is provided between the adjustment plates (19), a servo motor assembly (11) and a guide shaft (16) are provided on the mounting frame (20); a slide (17) with movable position is provided on the guide shaft (16); the upper end of the slide (17) is connected to the connecting rod (13), and the lower end is connected to a rubber-coated roller (14) through a compression spring (15).

3. The high speed extrusion slapping agitating centrifugal disc apparatus for processing of spicy bar according to claim 1, characterized in that, The passive stirring device (2) includes a mounting base (21) installed on the edge of the centrifugal disc (3) with a horizontally adjustable position. The mounting base (21) is provided with a mounting rod (22), and the mounting rod (22) is provided with a tilting rod (23) with an adjustable position. The lower end of the tilting rod (23) is provided with a tilting plate (24) with an axially adjustable position.

4. The high speed extrusion slapping agitating centrifugal disc apparatus for processing of spicy bar according to claim 1, characterized in that, Along the direction of material movement within the centrifugal disc (3), there are two stations: a tapping station and a stirring station; multiple stirring stations are provided.

5. The high-speed extrusion, beating, and stirring centrifugal disc equipment for processing spicy strips according to claim 1, characterized in that, The outer wall of the rubber-coated roller (14) is in contact with the bottom surface of the centrifugal disc (3).

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