Industrial hose coiler
By automatically adjusting the guide frame and guide mechanism, combined with laser scanning, the problem of misalignment in hose winding was solved, achieving neatness and stability in hose winding and reducing manual adjustments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO RUBBER SIX RUBBER HOSE CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-06-26
AI Technical Summary
In the prior art, the hose is prone to misalignment when it is wound onto the take-up shaft, resulting in a decrease in neatness and requiring manual adjustment.
The system employs a guide frame and guide mechanism, which are driven by an electric threaded rod to automatically adjust the position of the hose. Combined with a laser scanning mechanism for real-time monitoring and adjustment, this ensures that the hose is neatly wound.
It enables automatic alignment adjustment of the hose during the winding process, reduces manual intervention, improves the alignment and stability of the hose winding, and reduces wear.
Smart Images
Figure CN224411063U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hose manufacturing technology, specifically relating to an industrial hose coiling machine. Background Technology
[0002] Rubber hoses are tubular rubber products used to transport gases, liquids, slurries, or granular materials. During the production of rubber hoses, workers use hose coiling machines to wind up the produced hoses. Patent application number "CN202421398719.0" discloses a cable winding device for cable production, comprising: a winding machine; a drive shaft mounted on the surface of the winding machine; an electric screw connected to the lower end surface of the winding machine; a support rod threaded onto the surface of the electric screw; a mounting frame connected to the top surface of the support rod; a rotating shaft transversely connected to the surface of the mounting frame; a limiting tube transversely connected to the surface of the rotating shaft; a bolt transversely connected to the surface of the limiting tube; a mounting frame transversely connected to the surface of the bolt; a slider slidably connected to the inner wall surface of the limiting tube; and a rubber tube connected to the surface of the slider. This invention uses the limiting tube on the mounting frame mounted on the electric screw to protect the surface of the cable to be wound. Simultaneously, during winding, the electric screw drives the limiting tube to move, thereby ensuring the cable is evenly wound onto the winding shaft, improving the neatness of the winding.
[0003] The aforementioned patent guides the winding cable through a movable limiting tube, ensuring that the cable is evenly wound on the winding spool and maintaining the neatness of the cable wound on the winding spool. However, the aforementioned patent lacks an automatic adjustment mechanism. When the cable becomes misaligned during the winding process on the winding spool, the operator needs to manually adjust the position of the cable, which affects the neatness of the cable after it is wound on the winding spool. Utility Model Content
[0004] This invention provides an industrial hose coiling machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an industrial hose coiling machine, comprising a main body, a winding mechanism, a laser scanning mechanism, and an electric threaded rod, and further comprising a guide frame and a guiding mechanism. The main body is provided with the winding mechanism. Mounting frame one and mounting frame two are respectively provided on both sides of the main body at positions opposite to the winding mechanism. Mounting frame one is mounted on the main body via the electric threaded rod. Mounting block and moving frame are respectively mounted on mounting frame one and mounting frame two via the electric threaded rod. The guide frame is mounted on the mounting block via an electric telescopic rod. Moving block is mounted on the moving frame via the electric threaded rod. Two guide rollers are symmetrically arranged on the moving block. Telescopic rods are provided at both ends of the rotating shaft of the supporting roller, and the telescopic rods are mounted on the top protrusions of the rotating shaft of the guide roller. The supporting roller is rotatably mounted on the moving block. The laser scanning mechanism is provided on the side wall of the moving block facing the winding mechanism.
[0006] Preferably, the inner wall of the guide frame is provided with a soft pad, the side wall of the guide frame is provided with several support rods, and the side wall of the mounting block is provided with a groove that cooperates with the side wall support rods of the guide frame.
[0007] Preferably, an electric bidirectional threaded rod is installed on the top surface of the moving block, two guide rollers are symmetrically arranged on the electric bidirectional threaded rod, and the guide frame is installed on the end face of the electric telescopic rod by screws.
[0008] Preferably, the top surface of the movable block is arc-shaped, and the support roller is rotatably mounted on the edge of the movable block opposite to the side wall of the winding mechanism.
[0009] Preferably, the sidewall shape of the support roller is an arc with its center located outside the support roller.
[0010] Preferably, the winding mechanism includes an electric rotating rod, a winding drum, a limiting semi-ring, and a mounting groove. The electric rotating rod is mounted on the main body, and the winding drum is slidably mounted on the electric rotating rod. Several mounting grooves are provided on the side wall of the electric rotating rod, and two limiting semi-rings are mounted on the mounting grooves by screws.
[0011] Preferably, a support plate is provided on the bottom surface of the first mounting frame and the second mounting frame.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This invention, by setting up a mounting frame and a mounting block on an electric threaded rod, ensures that the guide frame mounted on the mounting block is always in a position that mates with the bottom end of the winding drum. When the hose becomes misaligned during winding, the misaligned hose enters the guide frame, and the moving guide frame pushes the misaligned hose back to the correct position, ensuring the neatness of the hose and eliminating the need for manual adjustment by the operator. By setting up a moving block on the electric threaded rod, the support roller on the moving block ensures that the part of the hose between the guiding mechanism and the winding mechanism is in a horizontal state, ensuring the working effect of the guide frame. By setting up a laser scanning mechanism, it is convenient for the operator to adjust the position of the guide frame and the guiding mechanism. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the mounting frame two in this utility model;
[0016] Figure 3 This is a schematic diagram of the guiding mechanism in this utility model;
[0017] Figure 4 This is a top view of the movable block in this utility model.
[0018] Figure 5 This is a schematic diagram of the structure of the guide frame and the rubber tube in this utility model.
[0019] Figure 6 This is a schematic diagram of the structure of the limiting semi-ring mounting point in this utility model;
[0020] Figure 7 This is a schematic diagram of the rod portion of the electric rotary rod in this utility model.
[0021] In the diagram: 1. Main body; 11. Mounting frame one; 12. Mounting frame two; 13. Mounting block; 2. Winding mechanism; 21. Electric rotating rod; 22. Winding drum; 23. Limiting semi-ring; 24. Mounting groove; 3. Laser scanning mechanism; 4. Guide frame; 5. Guide mechanism; 51. Moving frame; 52. Moving block; 53. Guide roller; 54. Support roller; 6. Electric threaded rod; 61. Electric bidirectional threaded rod. Detailed Implementation
[0022] Please see Figure 1-7This utility model provides the following technical solution: an industrial hose coiling machine, including a main body 1, a winding mechanism 2, a laser scanning mechanism 3, and an electric threaded rod 6, and also includes a guide frame 4 and a guiding mechanism 5. The main body 1 is provided with the winding mechanism 2. The main body 1 is provided with a mounting frame 11 and a mounting frame 22 on both sides of the winding mechanism 2. The mounting frame 11 is mounted on the main body 1 by the electric threaded rod 6. The mounting frame 11 and the mounting frame 2 are respectively mounted with a mounting block 13 and a moving frame 51 by the electric threaded rod 6. The mounting block 13 is mounted with a guide frame 4 by an electric telescopic rod. The moving frame 51 is mounted with a moving block 52 by the electric threaded rod 6. Two guide rollers 53 are symmetrically arranged on the moving block 52. The two ends of the rotating shaft of the support roller 54 are provided with telescopic rods, which are installed on the top protrusions of the rotating shaft of the guide roller 53. The support roller 54 is rotatably mounted on the moving block 52. The laser scanning mechanism 3 is provided on the side wall of the moving block 52 facing the winding mechanism 2.
[0023] The main body 1 is equipped with controllers for various electrically powered components of the control device. These controllers are common and mature structures, requiring no detailed description in the instruction manual. The winding mechanism 2 is used to wind the hose, and the guiding mechanism 5 serves as a guide. During the winding process, the guiding mechanism 5 adjusts the position of the hose to ensure it is neatly wound around the winding mechanism 2, preventing crossing or knotting. The guide frame 4 pushes the hose wound on the winding mechanism 2. As the winding mechanism 2 winds the hose, the guide frame 4 moves according to the hose's position. The guide frame 4 is U-shaped; when misalignment occurs during winding, the hose moves into the inner part of the guide frame 4. At this point, the moving guide frame 4 will push the hose, causing it to move to the appropriate position, ensuring that the hose does not become misaligned during winding. The guide mechanism 5 and the mounting block 13 are mounted on the electric threaded rod 6. When the electric threaded rod 6 is activated, the guide mechanism 5 and the mounting block 13 move along the electric threaded rod 6 under the action of the thread, realizing the adjustment of the position of the guide mechanism 5 and the guide frame 4. The moving frame 51 is mounted on the mounting frame 12 via the electric threaded rod 6. The top surface of the mounting frame 12 has a protrusion, and the side wall of the moving frame 51 has a groove that matches the protrusion on the top surface of the mounting frame 12. The protrusion on the top surface of the mounting frame 12 serves as a limit, ensuring that the moving frame 51 is not dragged by the electric threaded rod 6 during movement. The rotating mechanism ensures the stability of the moving frame 51 during movement. Support rods penetrating the moving frame 51 and mounting block 13 are provided on the mounting frame 2 12 and mounting block 13, acting as limiters to ensure stability during movement. The hose is positioned between the two guide rollers 53. During hose movement, the guide rollers 53 are rotated by the hose, reducing wear on the hose. The support roller 54 acts as a limiter, ensuring the hose does not detach from the moving block 52. The moving frame 51 acts as a guide, adjusting the position of the hose wound on the winding mechanism 2. The moving block 52 is mounted on the moving frame 51 via an electric threaded rod 6. The position of the moving block 52 can be adjusted by the electric threaded rod 6. During the movement of the moving block 52, the hose contacts the support roller 54. The support roller 54 keeps the portion of the hose between the guide mechanism 5 and the winding mechanism 2 parallel to the horizontal plane. During normal winding of the hose, the horizontal position of the hose ensures that it will not contact the guide frame 4. If the hose fails to wind properly, it moves into the interior of the guide frame 4, ensuring the working effect of the guide frame 4. Both the moving block 52 and the guide roller 53 are equipped with support rollers 54 to ensure the working effect of the support rollers 54. The laser scanning mechanism 3 is used to scan the hose wound on the winding mechanism 2, monitor the hose position in real time, and feed back to the control system.To facilitate quick movement of the movable block 52 to the appropriate position by staff, the laser scanning mechanism 3 is a common and mature structure, and does not require detailed description in the instruction manual.
[0024] Specifically, the inner wall of the guide frame 4 is provided with a soft pad, the side wall of the guide frame 4 is provided with several support rods, and the side wall of the mounting block 13 is provided with a groove that cooperates with the side wall support rods of the guide frame 4.
[0025] The soft pad on the inner wall of the guide frame 4 reduces the damage to the hose during the process of being pushed by the guide frame 4. The side wall support rod of the guide frame 4 and the groove that cooperate with it play a limiting role, ensuring the stability of the guide frame 4 during the use of the device.
[0026] Specifically, an electric bidirectional threaded rod 61 is installed on the top surface of the moving block 52, and two guide rollers 53 are symmetrically arranged on the electric bidirectional threaded rod 61. The guide frame 4 is installed on the end face of the electric telescopic rod by screws.
[0027] The electric bidirectional threaded rod 61 has two symmetrical threads, and two guide rollers 53 are respectively set on the two threads of the electric bidirectional threaded rod 61. When the electric bidirectional threaded rod 61 rotates, the guide rollers 53 move synchronously in opposite directions under the action of the threads. The moving guide rollers 53 make the guiding mechanism 5 suitable for hoses of different sizes. The support roller 54 is installed on the top protrusion of the rotating shaft of the guide roller 53 through a telescopic rod. During the movement of the guide roller 53, the telescopic rod is extended or shortened by the guide roller 53 to ensure that the movement of the guide roller 53 is not hindered.
[0028] Specifically, the top surface of the movable block 52 is arc-shaped, and a support roller 54 is rotatably installed on the edge of the side wall of the movable block 52 facing away from the winding mechanism 2.
[0029] When the device supports the hose via the support roller 54 on the moving block 52, the top surface shape of the moving block 52 reduces the height of the top edge of the moving block 52, thus reducing the contact time between the hose and the edge of the moving block 52 during the lifting and lowering process. When the hose contacts the edge of the moving block 52, it also contacts the support roller 54 on the edge of the moving block 52. During the movement of the hose, the support roller 54 is rotated, and the rotating support roller 54 reduces the wear on the hose during the movement.
[0030] Specifically, the sidewall shape of the support roller 54 is an arc with its center located outside the support roller 54.
[0031] The arc-shaped sidewall of the support roller 54 serves as a limit, reducing the shaking of the hose during movement, ensuring the stability of the hose during movement, and preventing misalignment of the hose when it is wrapped around the winding mechanism 2 due to the shaking of the hose.
[0032] Specifically, the winding mechanism 2 includes an electric rotating rod 21, a winding drum 22, a limiting semi-ring 23, and a mounting groove 24. The electric rotating rod 21 is mounted on the main body 1, and the winding drum 22 is slidably mounted on the electric rotating rod 21. Several mounting grooves 24 are provided on the side wall of the electric rotating rod 21, and two limiting semi-rings 23 are mounted on the mounting grooves 24 by screws.
[0033] The take-up drum 22 is used for winding the hose. The electric rotating rod 21 provides power for the rotation of the take-up drum 22. The take-up drum 22 is slidably mounted on the electric rotating rod 21. Several protrusions are provided on the side wall of the electric rotating rod 21. The inner wall of the take-up drum 22 is provided with grooves that cooperate with the protrusions on the side wall of the electric rotating rod 21. The cooperation between the protrusions on the side wall of the electric rotating rod 21 and the corresponding grooves plays a limiting role, ensuring that the electric rotating rod 21 can smoothly rotate the take-up drum 22 during the rotation process. The mounting groove 24 is used to install the limiting half-ring 23. The limiting half-ring 23 installed on the mounting groove 24 plays a role in fixing the take-up drum 22, ensuring the stability of the take-up drum 22 during the use of the device. Multiple mounting grooves 24 are provided on the side wall of the electric rotating rod 21, so that the limiting half-ring 23 can fix take-up drums 22 of different widths. Two limiting half-rings 23 are installed together by screws, which makes it easy for the operator to disassemble the limiting half-ring 23.
[0034] Specifically, support plates are provided on the bottom surfaces of mounting frame 11 and mounting frame 22.
[0035] The support plates installed on mounting frames 11 and 12 serve to support mounting frames 11 and 12, ensuring their stability during the use of the device.
[0036] The working principle and usage process of this utility model are as follows: Start the electric bidirectional threaded rod 61. The two guide rollers 53 move synchronously in opposite directions under the action of the thread. When the distance between the guide rollers 53 is the same as the size of the hose, stop the electric bidirectional threaded rod 61. Adjust the positions of the guide frame 4 and the guide mechanism 5 using the electric threaded rod 6 installed on the moving frame 51 and the main body 1. Move the support roller 54 and the guide frame 4 to a position that matches the bottom end of the take-up drum 22. Control the extension of the electric telescopic rod. Move the guide frame 4 to a position that matches the take-up mechanism 2. Pass one end of the hose through the space between the guide roller 53 and the support roller 54 and fix it on the take-up drum 22. Start the electric rotating rod 21. The take-up drum 22, driven by the electric rotating rod 21, winds up the hose. As the take-up drum 22 rotates, start the electric... (The sentence is incomplete and requires further context to translate accurately.) The threaded rod 6 and the guide mechanism 5 reciprocate along the electric threaded rod 6 on the mounting frame 11. The reciprocating guide mechanism 5 moves the hose horizontally, adjusting the winding position of the hose. During the winding process of the take-up drum 22, the electric threaded rod 6 installed on the mounting frame 11 is activated, and the guide frame 4 and the guide mechanism 5 move synchronously. When the hose crosses, the hose enters the guide frame 4. As the guide frame 4 moves, the misaligned hose is pushed into the correct position. As the take-up drum 22 winds the hose, the electric threaded rod 6 installed on the moving frame 51 and the main body 1 is activated. The moving block 52 and the guide frame 4 move vertically. The moving block 52 ensures that the part of the hose between the take-up mechanism 2 and the guide mechanism 5 is in a horizontal state, and the moving guide frame 4 ensures the working effect of the guide frame 4.
[0037] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An industrial hose coiling machine, comprising a main body (1), a winding mechanism (2), a laser scanning mechanism (3), and an electric threading rod (6), characterized in that: It also includes a guide frame (4) and a guide mechanism (5). The main body (1) is provided with the winding mechanism (2). The main body (1) is provided with a mounting frame one (11) and a mounting frame two (12) on both sides of the winding mechanism (2). The mounting frame one (11) is mounted on the main body (1) by the electric threaded rod (6). The mounting frame one (11) and the mounting frame two (12) are respectively mounted with a mounting block (13) and a moving frame (51) by the electric threaded rod (6). The mounting block (13) is powered by an electric threaded rod (6). The telescopic rod is equipped with the guide frame (4), and the movable frame (51) is equipped with a movable block (52) via the electric threaded rod (6). Two guide rollers (53) are symmetrically arranged on the movable block (52). The two ends of the rotating shaft of the support roller (54) are provided with telescopic rods, which are installed on the top protrusion of the rotating shaft of the guide roller (53). The support roller (54) is rotatably mounted on the movable block (52), and the laser scanning mechanism (3) is provided on the side wall of the movable block (52) facing the winding mechanism (2).
2. The industrial hose coiling machine according to claim 1, characterized in that: The inner wall of the guide frame (4) is provided with a soft pad, and the side wall of the guide frame (4) is provided with several support rods. The side wall of the mounting block (13) is provided with a groove that cooperates with the side wall support rods of the guide frame (4).
3. The industrial hose coiling machine according to claim 1, characterized in that: An electric bidirectional threaded rod (61) is installed on the top surface of the moving block (52), and two guide rollers (53) are symmetrically arranged on the electric bidirectional threaded rod (61). The guide frame (4) is installed on the end face of the electric telescopic rod by screws.
4. An industrial hose coiling machine according to claim 1, characterized in that: The top surface of the movable block (52) is arc-shaped, and the support roller (54) is rotatably mounted on the edge of the side wall of the movable block 52 facing away from the winding mechanism (2).
5. An industrial hose coiling machine according to claim 1, characterized in that: The sidewall of the support roller (54) is an arc with its center located outside the support roller (54).
6. An industrial hose coiling machine according to claim 1, characterized in that: The winding mechanism (2) includes an electric rotating rod (21), a winding drum (22), a limiting half ring (23), and a mounting groove (24). The electric rotating rod (21) is mounted on the main body (1), and the winding drum (22) is slidably mounted on the electric rotating rod (21). Several mounting grooves (24) are provided on the side wall of the electric rotating rod (21), and two limiting half rings (23) are mounted on the mounting grooves (24) by screws.
7. An industrial hose coiling machine according to claim 1, characterized in that: Support plates are provided on the bottom surfaces of the first mounting frame (11) and the second mounting frame (12).