Four-side shrinkage magnetic control sputtering energy-saving base film

By using a three-layer composite structure design of a four-sided shrinkable magnetron sputtering energy-saving base film, the problems of insufficient barrier performance and high energy consumption of traditional magnetron sputtering base films are solved, achieving high mechanical strength, stable optical performance and long-lasting heat insulation effect.

CN224411889UActive Publication Date: 2026-06-26JIANGSU SHUANGXING COLOR PLASTIC NEW MATERIALS

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SHUANGXING COLOR PLASTIC NEW MATERIALS
Filing Date
2025-05-22
Publication Date
2026-06-26

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Abstract

The utility model provides a kind of four sides shrinkage magnetic control sputtering energy-saving base film, including first composite layer structure, second composite layer structure, third composite layer structure, wherein first composite layer structure and second composite layer structure between being provided with first barrier layer, the second composite layer structure and third composite layer structure between being provided with second barrier layer, wherein first composite layer structure, second composite layer structure and third composite layer structure all include niobium oxide layer, zinc-aluminium oxide layer and silver alloy layer. The utility model is optimized by three-layer composite structure design and barrier layer.
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Description

Technical Field

[0001] This utility model relates to the field of thin film technology, specifically to a four-sided shrinkage magnetron sputtering energy-saving base film. Background Technology

[0002] Traditional magnetron sputtered base films generally suffer from insufficient barrier properties, low mechanical strength, and high energy consumption. While multilayer composite structures can improve performance in existing technologies, poor interlayer bonding and uneven thickness distribution lead to unstable optical performance. Furthermore, nanoscale films are insufficient for the demands of millimeter-scale industrial applications. Therefore, there is an urgent need for a base film that combines high barrier properties, millimeter-scale thickness, and energy-saving characteristics. Summary of the Invention

[0003] The purpose of this invention is to provide a four-sided shrinkable magnetron sputtering energy-saving base film to solve the above-mentioned technical problems.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A four-sided shrinkable magnetron sputtering energy-saving base film is characterized by comprising a first composite layer structure, a second composite layer structure, and a third composite layer structure, wherein a first barrier layer is disposed between the first composite layer structure and the second composite layer structure, and a second barrier layer is disposed between the second composite layer structure and the third composite layer structure, wherein the first composite layer structure, the second composite layer structure, and the third composite layer structure all include a niobium oxide layer, a zinc aluminum oxide layer, and a silver alloy layer.

[0006] The present invention further provides that the thickness ratio of the first composite layer structure, the second composite layer structure, and the third composite layer structure is 1-1.5∶1-1.5∶1-1.5.

[0007] The present invention further provides that the thickness ratio of the barrier layer to the thickness of the first composite layer is 1-2:1-1.5.

[0008] In a further embodiment of this invention, the barrier layer is made of silicon dioxide.

[0009] The present invention further provides that the thickness ratio of the niobium oxide layer, the zinc-aluminum oxide layer, and the silver alloy layer is 1.33:1:1.

[0010] The present invention is further provided that the niobium oxide layer, zinc aluminum oxide layer, silver alloy layer and silicon dioxide are formed by magnetron sputtering.

[0011] The beneficial effects of this utility model are as follows: Through the three-layer composite structure design and the optimization of the barrier layer, it has the following effects: the niobium oxide layer improves hardness and corrosion resistance, the zinc aluminum oxide layer enhances conductivity, and the silver alloy layer optimizes light reflectivity; the barrier layer inhibits interlayer diffusion and ensures interface stability; the project adopts magnetron sputtering coating process for production, and the barrier layer protects the silver alloy layer to ensure that the reflectivity of infrared light will not decrease with the extension of use time, further extending the service life of the window film and providing a long-lasting high heat insulation effect. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0013] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model.

[0014] Reference numerals: 10, niobium oxide layer; 20, zinc-aluminum oxide layer; 30, silver alloy layer; 40, first barrier layer; 50, second barrier layer; Detailed Implementation

[0015] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0016] like Figure 1 As shown, this utility model provides a four-sided shrinkable magnetron sputtering energy-saving base film, including a first composite layer structure, a second composite layer structure, and a third composite layer structure. A first barrier layer 40 is provided between the first composite layer structure and the second composite layer structure, and a second barrier layer 50 is provided between the second composite layer structure and the third composite layer structure. Each of the first composite layer structure, the second composite layer structure, and the third composite layer structure includes a niobium oxide layer 10, a zinc aluminum oxide layer 20, and a silver alloy layer 30.

[0017] The present invention further provides that the thickness ratio of the first composite layer structure, the second composite layer structure, and the third composite layer structure is 1-1.5∶1-1.5∶1-1.5.

[0018] The present invention further provides that the thickness ratio of the barrier layer to the thickness of the first composite layer is 1-2:1-1.5.

[0019] In a further embodiment of this invention, the barrier layer is made of silicon dioxide.

[0020] The present invention further provides that the thickness ratio of the niobium oxide layer 10, the zinc-aluminum oxide layer 20, and the silver alloy layer 30 is 1.33:1:1.

[0021] The present invention further comprises that the niobium oxide layer 10, the zinc aluminum oxide layer 20, the silver alloy layer 30, and the silicon dioxide are formed by a magnetron sputtering process.

[0022] The beneficial effects of this utility model are as follows: Through the three-layer composite structure design and the optimization of the barrier layer, it has the following effects: the niobium oxide layer 10 improves hardness and corrosion resistance, the zinc-aluminum oxide layer 20 enhances conductivity, and the silver alloy layer 30 optimizes light reflectivity; the barrier layer inhibits interlayer diffusion and ensures interface stability; the project adopts magnetron sputtering coating process for production, and the barrier layer protects the silver alloy layer 30 to ensure that the reflectivity of infrared light will not decrease with the extension of use time, further extending the service life of the window film and providing a long-lasting high heat insulation effect.

[0023] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0024] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.

[0025] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept by means of the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A four-sided shrinkage magnetron sputtering energy-saving base film, characterized in that, It includes a first composite layer structure, a second composite layer structure, and a third composite layer structure, wherein a first barrier layer is provided between the first composite layer structure and the second composite layer structure, and a second barrier layer is provided between the second composite layer structure and the third composite layer structure, wherein the first composite layer structure, the second composite layer structure, and the third composite layer structure all include a niobium oxide layer, a zinc aluminum oxide layer, and a silver alloy layer.

2. The four-sided shrinkage magnetron sputtering energy-saving base film according to claim 1, characterized in that, The thickness ratio of the first composite layer structure, the second composite layer structure, and the third composite layer structure is 1-1.5:1-1.5:1-1.

5.

3. The four-sided shrinkage magnetron sputtering energy-saving base film according to claim 1, characterized in that, The thickness ratio of the barrier layer to the thickness of the first composite layer is 1-2:1-1.

5.

4. The four-sided shrinkage magnetron sputtering energy-saving base film according to claim 1, characterized in that, The barrier layer is made of silicon dioxide.

5. The four-sided shrinkage magnetron sputtering energy-saving base film according to claim 1, characterized in that, The thickness ratio of the niobium oxide layer, the zinc-aluminum oxide layer, and the silver alloy layer is 1.33:1:

1.

6. The four-sided shrinkage magnetron sputtering energy-saving base film according to claim 3, characterized in that, The niobium oxide layer, zinc aluminum oxide layer, silver alloy layer, and silicon dioxide layer are formed by magnetron sputtering.