Aluminum profile electrophoresis oil removal equipment

Abstract

The utility model relates to the technical field of aluminium profile electrophoresis oil removal, specifically relates to a kind of aluminium profile electrophoresis oil removal equipment, including oil removal tank and auxiliary mechanism, the oil removal tank one side is equipped with the chute, the inside top of chute is provided with the auxiliary mechanism, the auxiliary mechanism includes mounting block, box and connecting pipe, the top fixedly connected of oil removal tank is provided with mounting block;Through the water pump in box, oil removal liquid is transported to mounting block by connecting pipe, then is evenly sprayed on aluminium profile body surface by shower head, utilize the chemical action of oil removal liquid to dissolve grease, simultaneously, the electric heating net of the both sides of shower head heats oil removal liquid, not only can accelerate oil removal reaction, but also can dry aluminium profile body after oil removal, by driving motor drives transmission gear and extension arc plate rotation, make aluminium profile rotate in oil removal tank, to ensure that oil removal liquid all-around covers aluminium profile surface, avoid to appear clean dead angle, greatly improve oil removal efficiency and cleaning effect.

Description

Technical Field

[0001] This utility model relates to the field of electrophoretic degreasing technology for aluminum profiles, and in particular to an electrophoretic degreasing device for aluminum profiles. Background Technology

[0002] With the rapid development of industries such as construction, automobiles, and electronics, aluminum profiles are widely used due to their lightweight, high strength, and corrosion resistance. In aluminum profile processing, electrophoretic coating is a key process to improve its surface quality and protective performance. Degreasing, as the first step in pretreatment before electrophoresis, directly affects the electrophoretic coating effect. Currently, traditional aluminum profile degreasing equipment is prone to cleaning dead corners, ultrasonic degreasing equipment is expensive, and filtration degreasing has poor effect on removing emulsified oil.

[0003] Under current technology, oil residue on the surface of aluminum profiles can cause defects such as pinholes and craters in the electrophoretic paint film, reducing the product qualification rate. In addition, the consumption of large amounts of degreasing liquid and the discharge of oily wastewater not only increase the production costs of enterprises, but also bring environmental pressure. Utility Model Content

[0004] The purpose of this invention is to provide an electrophoretic degreasing device for aluminum profiles, which solves the problems of easy cleaning dead corners during degreasing, resulting in poor removal effect and discharge of large amounts of degreasing liquid and oily wastewater.

[0005] To achieve the above objectives, this utility model provides an electrophoretic degreasing device for aluminum profiles, including a degreasing tank and an auxiliary mechanism. A chute is provided on one side of the degreasing tank, and the auxiliary mechanism is located at the top of the chute. The auxiliary mechanism includes a mounting block, a housing, and a connecting pipe. The mounting block is fixedly connected to the top of the degreasing tank, and the housing is connected to both ends of the mounting block. A water pump is fixedly installed inside the housing, and the output end of the water pump is connected to the connecting pipe. The end of the connecting pipe furthest from the housing is connected to the mounting block. A spray head is embedded in the bottom of the mounting block. The housing is filled with degreasing liquid, and a water inlet is provided on one side of the top of the housing.

[0006] The spray head is fixedly equipped with electric heating mesh on both sides, and the electric heating mesh is located at the top of the inner wall of the oil removal tank.

[0007] The sliding groove is equipped with a sliding plate, the upper surface of which has a groove, the groove contains an aluminum profile body, and the sliding plate has through holes on both sides.

[0008] The oil removal tank has a drive motor fixedly installed on one side, and the output end of the drive motor is connected to a transmission gear. The transmission gear has multiple sets and meshes with each other. The inner end of the transmission gear is fixedly connected to an extension arc plate.

[0009] The bottom of the oil removal tank is fixedly connected to a connecting box, the connecting box has a collection trough inside, the collection trough has a collection drawer movably installed inside, and the collection drawer has a handle connected to one side.

[0010] The bottom of the push-pull plate is fixedly equipped with a partition plate, and the bottom of the partition plate has an oil drain port, which is connected to the collection drawer.

[0011] This utility model discloses an electrophoretic degreasing device for aluminum profiles. A water pump within the tank delivers the degreasing solution via a connecting pipe to the mounting block, where it is then evenly sprayed onto the surface of the aluminum profile through spray nozzles. The chemical action of the degreasing solution dissolves the grease. Simultaneously, electric heating meshes on both sides of the spray nozzles heat the degreasing solution, accelerating the degreasing reaction and drying the aluminum profile after degreasing. A drive motor rotates the transmission gears and extension arc plate, causing the aluminum profile to rotate within the degreasing tank. This ensures comprehensive coverage of the aluminum profile surface with the degreasing solution, avoiding cleaning dead zones and significantly improving degreasing efficiency and cleaning effect. The oil-containing degreasing solution is precisely guided to a collection drawer within the connecting tank through the oil outlet of the bottom partition plate, achieving solid-liquid separation and centralized oil treatment, preventing secondary pollution. After completing the degreasing task, the degreasing solution can be purified through filtration and re-injected into the tank for reuse, reducing waste and lowering the cost of frequent degreasing solution replacements. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of an aluminum profile electrophoretic degreasing device according to an embodiment of this utility model.

[0014] Figure 2 This is a front view cross-sectional structural diagram of an aluminum profile electrophoretic degreasing device according to an embodiment of this utility model.

[0015] Figure 3 This is a schematic diagram of the overall structure of the push-pull plate of an aluminum profile electrophoretic degreasing device according to an embodiment of this utility model.

[0016] Figure 4 This is a schematic diagram of the overall structure of the transmission gear of an aluminum profile electrophoretic degreasing device according to an embodiment of this utility model.

[0017] 1. Oil removal tank; 2. Auxiliary mechanism; 201. Mounting block; 202. Box body; 203. Connecting pipe; 204. Water pump; 205. Spray head; 206. Oil removal fluid; 207. Water inlet; 3. Slide groove; 4. Electric heating mesh; 5. Sliding plate; 6. Groove; 7. Aluminum profile body; 8. Through hole; 9. Drive motor; 10. Transmission gear; 11. Extension arc plate; 12. Connecting box; 13. Collection trough; 14. Collection drawer; 15. Handle; 16. Divider plate; 17. Oil drain port. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] Please see Figures 1-4 An electrophoretic degreasing device for aluminum profiles includes a degreasing tank 1 and an auxiliary mechanism 2. A chute 3 is provided on one side of the degreasing tank 1, and the auxiliary mechanism 2 is located at the top of the chute 3. The auxiliary mechanism 2 includes a mounting block 201, a housing 202, and a connecting pipe 203. The mounting block 201 is fixedly connected to the top of the degreasing tank 1, and the housing 202 is connected to both ends of the mounting block 201. A water pump 204 is fixedly installed inside the housing 202, and the output end of the water pump 204 is connected to the connecting pipe 203. The end of the connecting pipe 203 away from the housing 202 is connected to the mounting block 201. A spray head 205 is embedded in the bottom of the interior of the housing 201. The interior of the housing 202 is filled with degreasing liquid 206. A water inlet 207 is opened on one side of the top of the housing 202. The degreasing liquid 206 is transported to the mounting block 201 through the connecting pipe 203 by the water pump 204 in the housing 202. Then, the spray head 205 sprays it evenly on the surface of the aluminum profile body 7. The degreasing liquid 206 dissolves the grease through chemical action. At the same time, the electric heating mesh 4 on both sides of the spray head 205 heats the degreasing liquid 206, which not only accelerates the degreasing reaction, but also dries the aluminum profile body 7 after degreasing.

[0020] Among them, electric heating mesh 4 is fixedly installed on both sides of the spray head 205. The electric heating mesh 4 is located at the top of the inner wall of the degreasing tank 1. The degreasing liquid 206 is heated by the electric heating mesh 4 on both sides of the spray head 205, which can not only accelerate the degreasing reaction, but also dry the aluminum profile body 7 after degreasing.

[0021] The sliding groove 3 is equipped with a sliding plate 5, and the upper surface of the sliding plate 5 is provided with a groove 6. The aluminum profile body 7 is provided inside the groove 6. Through holes 8 are provided on both sides of the sliding plate 5. The through holes 8 on both sides of the sliding plate 5 facilitate the extension of the arc plate 11 to drive the aluminum profile body 7 to flip over, thereby improving the removal effect.

[0022] The degreasing tank 1 has a drive motor 9 fixedly installed on one side. The output end of the drive motor 9 is connected to a transmission gear 10. Multiple sets of transmission gears 10 are provided and mesh with each other. An extension arc plate 11 is fixedly connected to the inner end of the transmission gear 10. The drive motor 9 drives the transmission gear 10 and the extension arc plate 11 to rotate, so that the aluminum profile rotates in the degreasing tank 1. This ensures that the degreasing liquid 206 covers the surface of the aluminum profile in all directions, avoids cleaning dead corners, and greatly improves the degreasing efficiency and cleaning effect.

[0023] The bottom of the oil removal tank 1 is fixedly connected to a connecting box 12. The connecting box 12 has a collection trough 13 inside. The collection trough 13 has a collection drawer 14 that is movably installed inside. A handle 15 is connected to one side of the collection drawer 14. The collection drawer 14 can be movably installed in the collection trough 13 of the connecting box 12. When the oil-containing degreasing liquid 206 generated during the degreasing process flows into the collection trough 13 through the oil outlet 17 of the push-pull plate 5, the operator only needs to pull out the collection drawer 14 by the handle 15 to easily complete the centralized cleaning of the oil stains.

[0024] The bottom of the push-pull plate 5 is fixedly equipped with a partition plate 16, and the bottom of the partition plate 16 is provided with an oil outlet 17. The bottom of the oil outlet 17 is connected to the collection drawer 14. The oil-containing degreasing liquid 206 is precisely guided to the collection drawer 14 in the connecting box 12 through the oil outlet 17 of the bottom partition plate 16, so as to realize solid-liquid separation and centralized treatment of oil stains, and prevent secondary pollution. After the degreasing liquid 206 completes the degreasing task, it can be purified by filtration and other methods and re-injected into the box 202 for reuse, reducing the waste of degreasing liquid 206 and reducing the cost of frequently replacing degreasing liquid 206.

[0025] After the equipment is started, the degreasing solution 206 is first injected into the tank 202 through the water inlet 207 at the top of the tank 202. The aluminum profile body 7 is placed in the groove 6 on the upper surface of the push-pull plate 5. The push-pull plate 5 slides into the degreasing tank 1 along the slide groove 3 on one side of the degreasing tank 1. At this time, the water pump 204 inside the tank 202 starts, drawing out the degreasing solution 206 from the tank 202 and transporting it to the mounting block 201 through the connecting pipe 203. Then, the degreasing solution 206 is evenly sprayed onto the surface of the aluminum profile through the spray head 205 at the bottom of the mounting block 201. At the same time, the spray head... The electric heating grids 4 on both sides of 205 start working, heating the degreasing liquid 206, increasing the activity of the degreasing liquid 206, and accelerating the chemical reaction between the degreasing liquid 206 and the oil stains on the surface of the aluminum profile, so that the oil stains are removed from the surface of the aluminum profile. The drive motor 9 on one side of the degreasing tank 1 drives the transmission gear 10 to rotate. Since the transmission gear 10 meshes with each other, it drives the extension arc plate 11 fixedly connected to its inner side to rotate. The extension arc plate 11 pushes the aluminum profile to rotate at multiple angles in the degreasing tank 1, ensuring that the degreasing liquid 206 can cover the surface of the aluminum profile in all directions, achieving degreasing without dead angles. During the degreasing process, the oil that is washed off, along with the degreasing liquid 206, flows through the through holes 8 on both sides of the push-pull plate 5 and the oil outlet 17 of the bottom partition plate 16 into the collection tank 13 of the bottom connecting box 12 of the degreasing tank 1. Finally, it is collected in the collection drawer 14, completing the centralized collection and solid-liquid separation of the oil. The degreasing liquid 206, after preliminary filtration, can be further purified as needed and then reinjected into the tank 202 through the corresponding pipes to realize the recycling of the degreasing liquid 206.

[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An electrophoretic degreasing apparatus for aluminum profiles, comprising a degreasing tank (1) and auxiliary means (2), characterized in that, The oil removal tank (1) has a chute (3) on one side. The auxiliary mechanism (2) is provided at the top of the chute (3). The auxiliary mechanism (2) includes a mounting block (201), a housing (202), and a connecting pipe (203). The mounting block (201) is fixedly connected to the top of the oil removal tank (1). The housing (202) is connected to both ends of the mounting block (201). A water pump (204) is fixedly installed inside the housing (202). The output end of the water pump (204) is connected to the connecting pipe (203). The end of the connecting pipe (203) away from the housing (202) is connected to the mounting block (201). A spray head (205) is embedded in the bottom of the mounting block (201). The housing (202) is filled with oil removal liquid (206). A water inlet (207) is provided on one side of the top of the housing (202).

2. The electrophoretic degreasing apparatus for aluminum material according to claim 1, wherein Electric heating mesh (4) is fixedly installed on both sides of the spray head (205), and the electric heating mesh (4) is located at the top of the inner wall of the oil removal tank (1).

3. The electrophoretic degreasing apparatus for aluminum material according to claim 1, wherein A push-pull plate (5) is movably arranged inside the slide (3). A groove (6) is provided on the upper surface of the push-pull plate (5). An aluminum profile body (7) is provided inside the groove (6). Through holes (8) are provided on both sides of the inside of the push-pull plate (5).

4. The electrophoretic degreasing apparatus for aluminum material according to claim 1, wherein A drive motor (9) is fixedly installed on one side of the oil removal tank (1). A transmission gear (10) is connected to the output end of the drive motor (9). Multiple sets of transmission gears (10) are provided and mesh with each other. An extension arc plate (11) is fixedly connected to the inner end of the transmission gear (10).

5. The electrophoretic degreasing apparatus for aluminum material according to claim 3, wherein The bottom of the oil removal tank (1) is fixedly connected to a connecting box (12). The connecting box (12) has a collection trough (13) inside. The collection trough (13) has a collection drawer (14) inside. The collection drawer (14) has a handle (15) connected to one side.

6. The electrophoretic degreasing apparatus for aluminum material according to claim 5, wherein A partition plate (16) is fixedly installed at the bottom end of the push-pull plate (5). An oil drain port (17) is opened at the bottom end of the partition plate (16), and the bottom end of the oil drain port (17) is connected to the collection drawer (14).

Images