A feed mixer to prevent feed caking

Abstract

This utility model relates to the field of mixing technology, specifically a feed mixer for preventing feed caking, comprising: a mixing tank, a controller, a mixing mechanism, and a feeding mechanism; the controller is bolted to one side of the mixing tank, and the mixing mechanism is disposed above the mixing tank. This feed mixer for preventing feed caking mixes the feed by starting a drive motor to rotate a disturbance rod, then starting an electric push rod to mesh a longitudinal bevel gear with an upper bevel gear and a lower bevel gear. The drive motor then rotates a crossbar and a disturbance rod in opposite directions to break up the feed, thus preventing caking. The feed ratio is set by operating the controller, and the feed in the storage tank is fed into the loading tank. When the weight sensor detects that the weight in the storage tank has decreased to the required weight, the solenoid valve is closed, and a screw conveyor feeds the feed from the loading tank into the mixing tank, thus facilitating feed mixing.

Description

Technical Field

[0001] This utility model relates to the field of mixing technology, specifically to a feed mixer that prevents feed from clumping. Background Technology

[0002] Feed mixers are important equipment used in the processing of animal feed for poultry, livestock and other animals. Their main function is to mix various raw materials evenly to ensure the balanced distribution of various nutrients in the feed. However, existing feed mixers still have certain defects in use, such as:

[0003] Most existing feed mixers directly mix feed. However, this can lead to problems. Large particles may be mixed in the feed ingredients, making them unsuitable for chickens and other livestock. Additionally, the feed ingredients may clump together, affecting mixing. The feed can also easily clump together on the inner wall of the mixer, and most existing feed mixers cannot prevent clumping. Furthermore, most existing feed mixers require manual weighing before adding the feed, which necessitates calculating the proportions, making the process cumbersome and inconvenient. Utility Model Content

[0004] The purpose of this invention is to provide a feed mixer that prevents feed caking, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a feed mixer for preventing feed caking, comprising: a mixing tank, a controller, a mixing mechanism, and a feeding mechanism;

[0006] A controller is bolted to one side of the mixing tank, and a mixing mechanism is provided above the mixing tank. A feeding mechanism is provided on one side of the mixing tank.

[0007] The mixing mechanism includes: an outer cylinder, a disrupting rod, a drive motor, a small bevel gear, an upper bevel gear, a lower bevel gear, a support plate, a scraper, a crossbar, an L-shaped plate, a slide rod, an electric push rod, a longitudinal positioning plate, a transverse positioning plate, and a longitudinal bevel gear. The outer cylinder is rotatably connected to the upper wall of the mixing tank via a bearing. The disrupting rod is rotatably connected to the inner wall of the outer cylinder via a bearing. The drive motor is connected to the upper surface of the mixing tank via a motor mount. The output end of the drive motor is connected to a small bevel gear via a coupling. The upper bevel gear and the lower bevel gear are meshed on one side of the small bevel gear. The upper bevel gear is connected to the outside of the disrupting rod, and the lower bevel gear is connected to the outside of the outer cylinder.

[0008] Preferably, a support plate is connected to one side of the outer cylinder, a scraper is connected to one side of the support plate, the scraper abuts against the inner wall of the mixing tank, and a crossbar is connected to the other side of the support plate.

[0009] Preferably, an L-shaped plate is connected to the upper surface of the mixing tank away from the drive motor, the disturbance rod is rotatably connected to the L-shaped plate, a slide rod is connected through the L-shaped plate, and a longitudinal bevel gear is rotatably connected to one side of the slide rod. The longitudinal bevel gear is meshed with one side of the upper bevel gear and the lower bevel gear.

[0010] Preferably, an electric actuator is connected to one side of the L-shaped plate, and the moving end of the electric actuator is connected to a slide rod.

[0011] Preferably, a longitudinal positioning disc is connected to the outer side of the slide rod near the longitudinal bevel gear, and a transverse positioning disc is connected to the outer side of the outer cylinder near the lower bevel gear.

[0012] Preferably, the feeding mechanism includes: a loading tank, a screw conveyor, a storage tank, a support ring, a weight sensor, and a solenoid valve. The loading tank is placed on the side of the mixing tank away from the controller. The bottom of the loading tank is connected to the screw conveyor, and the other end of the screw conveyor is connected to the mixing tank.

[0013] Preferably, a storage tank is slidably inserted through the upper part of the inner wall of the loading tank, and a solenoid valve is connected to the bottom of the storage tank.

[0014] Preferably, a support ring is connected to the outside of the storage tank, and a weight sensor is connected to the bottom of the support ring. The weight sensor is connected to the upper surface of the storage tank.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This feed mixer for preventing feed caking mixes the feed by starting a drive motor to rotate a disturbance rod, and then starting an electric push rod to mesh the longitudinal bevel gear with the upper and lower bevel gears. The drive motor then rotates the crossbar and disturbance rod in opposite directions to break up the feed, thus preventing caking. The feed ratio is set by the control controller, and the feed in the storage tank is fed into the loading tank. When the weight sensor detects that the weight in the storage tank has decreased to the required weight, the solenoid valve is closed, and the screw conveyor feeds the feed in the loading tank into the mixing tank, making the feed mixer easier to mix. The specific details are as follows:

[0016] 1. By starting the electric push rod, the longitudinal bevel gear is moved away from the upper and lower bevel gears. Then, the drive motor is started to drive the upper bevel gear to rotate the disturbance rod to mix the feed. Then, the electric push rod is started to mesh the longitudinal bevel gear with the upper and lower bevel gears. Then, the drive motor is started to drive the support plate and the disturbance rod to rotate in opposite directions. The disturbance rod and the crossbar are used to crush the feed. At the same time, the scraper is driven to scrape the feed adhering to the inner wall of the mixing tank and crush it, thereby preventing the feed mixer from clumping.

[0017] 2. By pouring feed into the storage tank, operating the controller to set the feed ratio, and opening the solenoid valve to send the feed in the storage tank into the loading tank, when the weight sensor detects that the weight of the storage tank has decreased to the required weight, the solenoid valve is closed, and the screw conveyor sends the feed in the loading tank into the mixing tank for mixing, thereby making the feed mixer easy to mix. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure of the mixing tank of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the support plate of this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the horizontal positioning disc of this utility model;

[0022] Figure 5 This is an enlarged view of the structure of part A of this utility model;

[0023] Figure 6 This is an enlarged view of part B of the present utility model.

[0024] In the diagram: 1. Mixing tank; 2. Controller; 3. Mixing mechanism; 301. Outer cylinder; 302. Disruptor rod; 303. Drive motor; 304. Small bevel gear; 305. Upper bevel gear; 306. Lower bevel gear; 307. Support plate; 308. Scraper; 309. Crossbar; 310. L-shaped plate; 311. Slide rod; 312. Electric actuator; 313. Longitudinal positioning plate; 314. Transverse positioning plate; 315. Longitudinal bevel gear; 4. Feeding mechanism; 401. Loading tank; 402. Screw conveyor; 403. Storage tank; 404. Support ring; 405. Weight sensor; 406. Solenoid valve. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-6This utility model provides a technical solution: a feed mixer for preventing feed caking, comprising: a mixing tank 1, a controller 2, a mixing mechanism 3, and a feeding mechanism 4; the controller 2 is bolted to one side of the mixing tank 1, and the mixing mechanism 3 is disposed above the mixing tank 1, while the feeding mechanism 4 is disposed on one side of the mixing tank 1; the mixing mechanism 3 comprises: an outer cylinder 301, a disturbing rod 302, a drive motor 303, a small bevel gear 304, an upper bevel gear 305, a lower bevel gear 306, a support plate 307, and a scraper 3... 08, Horizontal bar 309, L-shaped plate 310, Slide bar 311, Electric actuator 312, Longitudinal positioning plate 313, Horizontal positioning plate 314, Longitudinal bevel gear 315. An outer cylinder 301 rotates through a bearing above the inner wall of the mixing tank 1. A disturbance rod 302 is rotatably connected to the outer cylinder 301 through a bearing. A drive motor 303 is connected to the upper surface of the mixing tank 1 via a motor mount. The output end of the drive motor 303 is connected to a small bevel gear 304 via a coupling. An upper bevel gear 304 is meshed with one side of the small bevel gear 304. 05 and lower bevel gear 306, upper bevel gear 305 is connected to the outside of the disturbance rod 302, lower bevel gear 306 is connected to the outside of the outer cylinder 301, a support plate 307 is connected to one side of the outer cylinder 301, a scraper 308 is connected to one side of the support plate 307, the scraper 308 abuts against the inner wall of the mixing tank 1, a crossbar 309 is connected to the other side of the support plate 307, an L-shaped plate 310 is connected to the upper surface of the mixing tank 1 away from the drive motor 303, the disturbance rod 302 is rotatably connected to the L-shaped plate 310, L A slide rod 311 is connected through the L-shaped plate 310. A longitudinal bevel gear 315 is rotatably connected to one side of the slide rod 311. The longitudinal bevel gear 315 is meshed with one side of the upper bevel gear 305 and the lower bevel gear 306. An electric push rod 312 is connected to one side of the L-shaped plate 310. The moving end of the electric push rod 312 is connected to the slide rod 311. A longitudinal positioning plate 313 is connected to the outer side of the slide rod 311 near the longitudinal bevel gear 315. A transverse positioning plate 314 is connected to the outer side of the outer cylinder 301 near the lower bevel gear 306.

[0027] In practice, the electric actuator 312 is activated to push the slide bar 311 to slide, moving the longitudinal bevel gear 315 away from the upper bevel gear 305 and the lower bevel gear 306. At the same time, the slide bar 311 engages in the transverse positioning plate 314, fixing the position of the outer cylinder 301. Then, the drive motor 303 is activated to drive the upper bevel gear 305 to rotate the turbulence rod 302, mixing the feed. Finally, the electric actuator 312 is activated to move the longitudinal bevel gear 315 away from the upper bevel gear 305 and the lower bevel gear 306. When the gear 306 meshes, the start-up drive motor 303 drives the upper bevel gear 305 to drive the longitudinal bevel gear 315 to rotate. The longitudinal bevel gear 315 drives the lower bevel gear 306 and the outer cylinder 301 to rotate, thereby driving the support plate 307 and the disturbance rod 302 to rotate in opposite directions. The disturbance rod 302 and the crossbar 309 are used to crush the feed. At the same time, the scraper 308 is driven to scrape the feed attached to the inner wall of the mixing tank 1 and crush it, so as to prevent the feed mixer from clumping.

[0028] See Figure 1 and Figure 2 It is known that the feeding mechanism 4 includes: a loading tank 401, a screw conveyor 402, a storage tank 403, a support ring 404, a weight sensor 405, and a solenoid valve 406. The loading tank 401 is placed on one side of the mixing tank 1 away from the controller 2. The bottom of the loading tank 401 is connected to the screw conveyor 402, and the other end of the screw conveyor 402 is connected to the mixing tank 1. The storage tank 403 slides through the upper part of the inner wall of the loading tank 401. The bottom of the storage tank 403 is connected to the solenoid valve 406. The outer side of the storage tank 403 is connected to the support ring 404. The bottom of the support ring 404 is connected to the weight sensor 405, and the weight sensor 405 is connected to the upper surface of the loading tank 401.

[0029] In practice, feed is poured into storage tank 403, weight sensor 405 weighs and records the feed in storage tank 403, operation controller 2 sets the feed ratio, and solenoid valve 406 is opened to send the feed in storage tank 403 into loading tank 401. When weight sensor 405 detects that the weight of storage tank 403 has decreased to the required weight, solenoid valve 406 is closed, and screw conveyor 402 sends the feed in loading tank 401 into mixing tank 1 for mixing, so that the feed mixer can easily make the ratio.

[0030] In summary: When using this feed mixer for preventing feed caking, firstly, various feeds are poured into multiple storage tanks 403 respectively. The controller 2 is operated to set the ratio, and the solenoid valve 406 is opened to allow the feed in the storage tanks 403 to fall into the loading tank 401 in proportion. The feed is then sent into the mixing tank 1 by the screw conveyor 402. The drive motor 303 is started to drive the disturbance rod 302 to stir and mix the feed. Then, the electric push rod 312 is started to engage the longitudinal bevel gear 315 with the upper bevel gear 305 and the lower bevel gear 306. The drive motor 303 is started to drive the support plate 307 and the disturbance rod 302 to rotate in opposite directions, scraping off the feed adhering to the inner wall of the mixing tank 1. The feed, along with large pieces of feed, is broken up by the cross bar 309 and the disturbance rod 302. Then, the valve at the bottom of the mixing tank 1 is opened to remove the mixed feed. The contents not described in detail in this description are existing technologies known to those skilled in the art.

[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A feed mixer that prevents ingredient bridging, comprising: The mixing tank (1), controller (2), mixing mechanism (3) and feeding mechanism (4) are characterized in that; A controller (2) is bolted to one side of the mixing tank (1), and a mixing mechanism (3) is provided above the mixing tank (1). A feeding mechanism (4) is provided on one side of the mixing tank (1). The mixing mechanism (3) includes: an outer cylinder (301), a disturbance rod (302), a drive motor (303), a small bevel gear (304), an upper bevel gear (305), a lower bevel gear (306), a support plate (307), a scraper (308), a crossbar (309), an L-shaped plate (310), a slide rod (311), an electric push rod (312), a longitudinal positioning plate (313), a transverse positioning plate (314), and a longitudinal bevel gear (315). The outer cylinder (301) is rotatably mounted through a bearing on the upper part of the inner wall of the mixing tank (1). A disturbance rod (302) is rotatably connected to the outer cylinder (301) via a bearing. A drive motor (303) is connected to the upper surface of the mixing tank (1) via a motor mount. The output end of the drive motor (303) is connected to a small bevel gear (304) via a coupling. An upper bevel gear (305) and a lower bevel gear (306) are meshed on one side of the small bevel gear (304). The upper bevel gear (305) is connected to the outside of the disturbance rod (302), and the lower bevel gear (306) is connected to the outside of the outer cylinder (301).

2. A feed mixer that prevents ingredients from caking, according to claim 1, characterized in that: A support plate (307) is connected to one side of the outer cylinder (301), and a scraper (308) is connected to one side of the support plate (307). The scraper (308) abuts against the inner wall of the mixing tank (1), and a crossbar (309) is connected to the other side of the support plate (307).

3. A feed mixer that prevents ingredients from caking, according to claim 1, characterized in that: An L-shaped plate (310) is connected to the upper surface of the mixing tank (1) away from the drive motor (303). The disturbance rod (302) is rotatably connected to the L-shaped plate (310). A slide rod (311) is connected through the L-shaped plate (310). A longitudinal bevel gear (315) is rotatably connected to one side of the slide rod (311). The longitudinal bevel gear (315) is meshed with one side of the upper bevel gear (305) and the lower bevel gear (306).

4. A feed mixer for preventing feed caking according to claim 3, characterized in that: An electric actuator (312) is connected to one side of the L-shaped plate (310), and the moving end of the electric actuator (312) is connected to the slide rod (311).

5. A feed mixer for preventing feed caking according to claim 3, characterized in that: A longitudinal positioning disc (313) is connected to the outer side of the slide rod (311) near the longitudinal bevel gear (315), and a transverse positioning disc (314) is connected to the outer side of the outer cylinder (301) near the lower bevel gear (306).

6. A feed mixer for preventing feed caking according to claim 1, characterized in that: The feeding mechanism (4) includes: a loading tank (401), a screw conveyor (402), a storage tank (403), a support ring (404), a weight sensor (405), and a solenoid valve (406). The loading tank (401) is placed on one side of the mixing tank (1) away from the controller (2). The bottom of the loading tank (401) is connected to the screw conveyor (402), and the other end of the screw conveyor (402) is connected to the mixing tank (1).

7. A feed mixer for preventing feed agglomeration according to claim 6, characterized in that: A storage tank (403) slides through the upper part of the inner wall of the loading tank (401), and a solenoid valve (406) is connected to the bottom of the storage tank (403).

8. A feed mixer for preventing feed caking according to claim 7, characterized in that: The storage tank (403) is connected to a support ring (404) on the outside, and a weight sensor (405) is connected to the bottom of the support ring (404). The weight sensor (405) is connected to the upper surface of the filling tank (401).

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