A carpet gluing and drying integrated device

Abstract

This utility model discloses an integrated carpet gluing and drying device, including a base plate. Two sets of support plates are connected to the upper surface of the base plate. A conveying assembly is connected inside the two sets of support plates. The conveying assembly includes a drive motor, a rotating column, two first bearings, a rotating roller, multiple sets of second bearings, multiple rotating rods, multiple auxiliary rollers, and a conveyor belt. This device, through the coordinated design of the conveying assembly, the glue spraying and recovery assembly, and the drying assembly, allows the carpet to directly enter the drying process after gluing, reducing the transfer time and equipment space occupied by traditional segmented processes, and improving production continuity. The electric push rod drives the discharge pipe to adjust to different heights to adapt to carpets of different thicknesses, achieving quantitative and uniform glue spraying and reducing splashing waste. The second scraper closely adheres to the surface of the conveyor belt, scraping off excess glue and recovering it through a filter screen to the glue tank, preventing glue dripping and environmental pollution, while also achieving glue recycling and reducing costs.

Description

Technical Field

[0001] This utility model relates to the field of carpet production, and in particular to an integrated device for applying and drying carpet adhesive. Background Technology

[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemically synthesized fibers, through hand or machine processes of weaving, tufting, or spinning. They are one of the world's oldest and most traditional categories of arts and crafts, used to cover the floors of residences, hotels, conference rooms, entertainment venues, stadiums, exhibition halls, vehicles, ships, and airplanes. They serve to reduce noise, provide insulation, enhance aesthetics, improve foot comfort, prevent slipping, and reduce air pollution.

[0003] Traditional carpet production equipment typically separates gluing and drying into two independent stages, requiring different equipment to complete them. This not only leads to a cumbersome production process and large equipment footprint, but also increases labor and time costs. Furthermore, during the glue spraying process, traditional gluing equipment is prone to glue dripping and splashing, causing glue waste and pollution to the production environment. Moreover, glue recycling is difficult, further increasing production costs. To address these issues, we propose an integrated carpet gluing and drying device. Utility Model Content

[0004] The purpose of this invention is to provide an integrated carpet gluing and drying device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A carpet adhesive drying integrated device includes a base plate. Two sets of support plates are connected to the upper surface of the base plate. A conveying assembly is connected inside the two sets of support plates. The conveying assembly includes a drive motor, a rotating column, two first bearings, a rotating roller, multiple sets of second bearings, multiple rotating rods, multiple auxiliary rollers, and a conveyor belt. A drying assembly is connected to the upper surface of the base plate. The drying assembly includes a drying chamber, a heating plate, a blower, and an air inlet pipe. An adhesive spraying and recovery assembly is connected to the bottom surface of the base plate and the outer surface of the drying assembly. The adhesive spraying and recovery assembly includes an adhesive tank, an extraction pump, an extraction pipe, a conveying pipe, an inlet pipe, multiple nozzles, two electric push rods, a first support plate, a first cylinder, a first scraper, a second scraper, and a filter screen. A flattening assembly is connected to the outer surface of the drying assembly. The flattening assembly includes a second support plate, a second cylinder, a support frame, a pin shaft, and a pressure roller.

[0007] In a further embodiment, a drive motor is connected to the outer surface of one of the support plates, and a rotating column is connected to the output end of the drive motor. A first bearing is embedded in one side of each set of support plates that are close to each other. The inner rings of two first bearings are connected to the outer surface of the rotating column. A rotating roller is connected to the outer surface of the rotating column. Multiple second bearings are embedded in one side of each set of support plates that are close to each other. A rotating rod is connected to the inner ring of each set of second bearings. An auxiliary roller is connected to the outer surface of each rotating rod. A conveyor belt is connected to the outer surface of each auxiliary roller and the outer surface of the rotating roller.

[0008] In a further embodiment, the drying chamber is connected to the upper surface of the base plate, the inner wall of the drying chamber is connected to a heating plate, the outer surface of the drying chamber is connected to a blower, the output end of the blower is connected to an air inlet pipe, and the top end of the air inlet pipe penetrates the drying chamber and extends into the interior of the drying chamber.

[0009] In a further embodiment, the glue tank is connected to the bottom surface of the base plate, the extraction pump is connected to the bottom surface of the base plate, the input end of the extraction pump is connected to an extraction pipe, the top end of the extraction pipe passes through the glue tank and extends into the interior of the glue tank, the output end of the extraction pump is connected to a conveying pipe, the top end of the conveying pipe is connected to a discharge pipe, the bottom surface of the discharge pipe is connected to multiple nozzles, one set of the support plates is internally connected to two electric push rods, the output ends of the two electric push rods are connected to the outer surface of the discharge pipe, the first support plate is connected to the outer surface of the drying chamber, the upper surface of the first support plate is connected to a first cylinder, the output end of the first cylinder is connected to a first scraper, the inner wall of the glue tank is connected to a second scraper, the outer surface of the second scraper is in contact with the outer surface of the conveyor belt, and the inner wall of the glue tank is connected to a filter screen.

[0010] In a further embodiment, the second support plate is connected to the outer surface of the drying oven, the upper surface of the second support plate is connected to a second cylinder, the output end of the second cylinder is connected to a support frame, and the inside of the support frame is hinged to a pressure roller by a pin.

[0011] In a further embodiment, a support assembly is connected to the bottom surface of the base plate, the support assembly including a plurality of support legs, and a base is connected to the bottom surface of each support leg.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device, through the coordinated design of the conveying components, glue spraying and recycling components, and drying components, allows carpets to directly enter the drying process after being glued. This reduces the transfer time and equipment space occupied by traditional segmented processes, improving production continuity. The electric push rod drives the discharge pipe to adjust to different heights to accommodate carpets of different thicknesses, achieving quantitative and uniform glue spraying and reducing splashing waste. The second scraper closely adheres to the surface of the conveyor belt, scraping off excess glue and collecting it through a filter screen to the glue tank, preventing glue dripping and environmental pollution. At the same time, it achieves glue recycling, reducing costs. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of an integrated carpet gluing and drying device.

[0015] Figure 2 This is a side view of an integrated carpet adhesive drying device.

[0016] Figure 3 This is a top sectional view of an integrated carpet adhesive drying device.

[0017] Figure 4 This is a side sectional view of an integrated carpet gluing and drying device.

[0018] In the diagram: 1. Base plate; 2. Support assembly; 201. Support leg; 202. Base; 3. Conveying assembly; 301. Drive motor; 302. Rotating column; 303. First bearing; 304. Rotating roller; 305. Second bearing; 306. Rotating rod; 307. Auxiliary roller; 308. Conveyor belt; 4. Drying assembly; 401. Drying box; 402. Heating plate; 403. Blower; 404. Air inlet pipe; 5. Glue spraying and recycling assembly; 01. Glue tank; 502. Extraction pump; 503. Extraction pipe; 504. Conveying pipe; 505. Discharge pipe; 506. Nozzle; 507. Electric push rod; 508. First support plate; 509. First cylinder; 5010. First scraper; 5011. Second scraper; 5012. Filter screen; 6. Flattening assembly; 601. Second support plate; 602. Second cylinder; 603. Support frame; 604. Pin; 605. Pressure roller; 7. Support plate. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4In this utility model, a carpet adhesive drying integrated device includes a base plate 1. Two sets of support plates 7 are connected to the upper surface of the base plate 1. A conveying assembly 3 is connected inside the two sets of support plates 7. The conveying assembly 3 includes a drive motor 301, a rotating column 302, two first bearings 303, a rotating roller 304, multiple sets of second bearings 305, multiple rotating rods 306, multiple auxiliary rollers 307, and a conveyor belt 308. A drying assembly 4 is connected to the upper surface of the base plate 1. The drying assembly 4 includes a drying chamber 401, a heating plate 402, a blower 403, and an air inlet pipe 404. The base plate 1... The bottom surface and the outer surface of the drying component 4 are connected together by an adhesive spraying and recycling component 5. The adhesive spraying and recycling component 5 includes an adhesive tank 501, an extraction pump 502, an extraction pipe 503, a conveying pipe 504, an inlet pipe 505, multiple nozzles 506, two electric push rods 507, a first support plate 508, a first cylinder 509, a first scraper 5010, a second scraper 5011, and a filter screen 5012. The outer surface of the drying component 4 is connected to a flattening component 6. The flattening component 6 includes a second support plate 601, a second cylinder 602, a support frame 603, a pin shaft 604, and a pressure roller 605.

[0023] One of the support plates 7 has a drive motor 301 connected to its outer surface. The output end of the drive motor 301 is connected to a rotating column 302. A first bearing 303 is embedded in one of the adjacent sides of a set of support plates 7. The inner rings of two first bearings 303 are connected to the outer surface of the rotating column 302. A rotating roller 304 is connected to the outer surface of the rotating column 302. Multiple second bearings 305 are embedded in one of the adjacent sides of both sets of support plates 7. A rotating rod 306 is connected to the inner ring of each second bearing 305. An auxiliary roller 307 is connected to the outer surface of each rotating rod 306. A conveyor belt 308 is connected to the outer surface of each auxiliary roller 307 and the outer surface of the rotating roller 304, driving the rotating column 302 to rotate. The rotating roller 304 rotates on the outer surface of the rotating column 302, thereby causing the conveyor belt 308 to rotate in cooperation with the rotating rod 306 and the auxiliary roller 307 to transport the blanket. The drying box 401 is connected to the upper surface of the base plate 1. The inner wall of the drying box 401 is connected to the heating plate 402, and the outer surface of the drying box 401 is connected to the blower 403. The output end of the blower 403 is connected to the air inlet pipe 404. The top end of the air inlet pipe 404 passes through the drying box 401 and extends into the interior of the drying box 401. The heating plate 402 inside the drying box 401, together with the blower 403, delivers hot air through the air inlet pipe 404 to form a uniform drying environment, shorten the drying time, and improve efficiency. The specific blower 403 is existing technology and will not be described in detail here.

[0024] A glue tank 501 is connected to the bottom surface of a base plate 1. An extraction pump 502 is also connected to the bottom surface of the base plate 1. The input end of the extraction pump 502 is connected to an extraction pipe 503. The top end of the extraction pipe 503 passes through the glue tank 501 and extends into the interior of the glue tank 501. The output end of the extraction pump 502 is connected to a conveying pipe 504. The top end of the conveying pipe 504 is connected to a discharge pipe 505. Multiple nozzles 506 are connected to the bottom surface of the discharge pipe 505. Two electric push rods 507 are connected inside a set of support plates 7. The output ends of the two electric push rods 507 are connected to the outer surface of the discharge pipe 505. A first support plate 508 is connected to the outer surface of a drying oven 401. A first cylinder 509 is connected to the upper surface of the first support plate 508. The output end of the first cylinder 509 is connected to a first scraper 501. 0. A second scraper 5011 is connected to the inner wall of the glue tank 501. The outer surface of the second scraper 5011 is in contact with the outer surface of the conveyor belt 308. A filter screen 5012 is connected to the inner wall of the glue tank 501. The extraction pump 502 draws glue from the glue tank 501 through the extraction pipe 503, so that the glue enters the discharge pipe 505 through the delivery pipe 504. Finally, the nozzle 506 sprays the glue evenly onto the carpet surface on the conveyor belt 308. Then, the first cylinder 509 drives the first scraper 5010 to adjust and scrape the carpet to make the glue even. Then, the second scraper 5011 scrapes off the glue on the outer surface of the conveyor belt 308. Then, the recovered glue is filtered through the filter screen 5012 to separate impurities and enter the glue tank 501 for recycling.

[0025] The second support plate 601 is connected to the outer surface of the drying oven 401. The upper surface of the second support plate 601 is connected to the second cylinder 602. The output end of the second cylinder 602 is connected to the support frame 603. The inside of the support frame 603 is hinged to the pressure roller 605 through the pin 604. The pressure roller 605 is adjusted by the second cylinder 602 to descend, applying uniform pressure to the carpet surface, smoothing out wrinkles, and making the carpet surface smooth and flat. The bottom surface of the base plate 1 is connected to the support assembly 2. The support assembly 2 includes multiple support legs 201. The bottom surface of each support leg 201 is connected to the base 202. Through the cooperation of the support legs 201 and the base 202, the device can be effectively supported, preventing the device from shaking and affecting carpet production, thus increasing the stability of the device.

[0026] The working principle of this utility model is as follows:

[0027] In use, place the blanket above the conveyor belt 308, start the drive motor 301, causing the rotating column 302 to rotate using the first bearing 303. This causes the rotating roller 304 to drive the conveyor belt 308 to rotate in conjunction with the second bearing 305, the rotating rod 306, and the auxiliary roller 307, thus transporting the blanket via the conveyor belt 308. Simultaneously with starting the drive motor 301, start the extraction pump 502, which draws glue from the glue tank 501. The glue is then transported through the delivery pipe 504 and the discharge pipe 505 to the nozzle 506, where it is sprayed onto the blanket surface. The height of the discharge pipe 505 can be adjusted by activating the electric push rod 507, making it suitable for blankets of different thicknesses. Then, the first cylinder 509 is activated, driving the first scraper 5010 to smooth the outer surface of the blanket, ensuring even glue application. Next, the heating plate 402 is activated, generating heat within the drying chamber 401. The blower 403 heats the outside air through the air inlet pipe 404 and blows it into the drying chamber 401, creating a hot air circulation to dry the blanket. Then, the second cylinder 602 is activated, driving the pressure roller 605 to adjust and flatten the blanket, eliminating wrinkles and air bubbles after drying and improving surface smoothness. Finally, the second scraper 5011 cleans excess glue from the outer surface of the conveyor belt 308, filtering it through the filter screen 5012 before it enters the glue tank 501 for reuse.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A carpet gluing and drying integrated device, characterized in that: The system includes a base plate (1), the upper surface of which is connected to two sets of support plates (7). The two sets of support plates (7) are connected internally to a conveying assembly (3). The conveying assembly (3) includes a drive motor (301), a rotating column (302), two first bearings (303), a rotating roller (304), multiple sets of second bearings (305), multiple rotating rods (306), multiple auxiliary rollers (307), and a conveyor belt (308). The upper surface of the base plate (1) is connected to a drying assembly (4), which includes a drying chamber (401), a heating plate (402), a blower (403), and an air inlet pipe (404). The bottom surface of the base plate (1) is connected to the drying assembly (4). The outer surface of the drying assembly (4) is connected to a glue spraying and recycling assembly (5), which includes a glue tank (501), an extraction pump (502), an extraction pipe (503), a conveying pipe (504), an inlet pipe (505), multiple nozzles (506), two electric push rods (507), a first support plate (508), a first cylinder (509), a first scraper (5010), a second scraper (5011), and a filter screen (5012). The outer surface of the drying assembly (4) is connected to a flattening assembly (6), which includes a second support plate (601), a second cylinder (602), a support frame (603), a pin shaft (604), and a pressure roller (605).

2. The integrated carpet gluing and drying device according to claim 1, characterized in that: One of the support plates (7) has a drive motor (301) connected to its outer surface. The output end of the drive motor (301) is connected to a rotating column (302). One set of support plates (7) has a first bearing (303) embedded on one side that is close to each other. The inner rings of the two first bearings (303) are connected to the outer surface of the rotating column (302). The outer surface of the rotating column (302) is connected to a rotating roller (304). The two sets of support plates (7) have multiple second bearings (305) embedded on one side that is close to each other. The inner ring of each set of second bearings (305) is connected to a rotating rod (306). The outer surface of each rotating rod (306) is connected to an auxiliary roller (307). The outer surface of each auxiliary roller (307) and the outer surface of the rotating roller (304) are connected to a conveyor belt (308) for transmission.

3. The integrated carpet gluing and drying device according to claim 1, characterized in that: The drying chamber (401) is connected to the upper surface of the base plate (1). The inner wall of the drying chamber (401) is connected to a heating plate (402). The outer surface of the drying chamber (401) is connected to a blower (403). The output end of the blower (403) is connected to an air inlet pipe (404). The top end of the air inlet pipe (404) penetrates the drying chamber (401) and extends into the interior of the drying chamber (401).

4. The integrated carpet gluing and drying device according to claim 1, characterized in that: The glue tank (501) is connected to the bottom surface of the base plate (1), and the extraction pump (502) is connected to the bottom surface of the base plate (1). The input end of the extraction pump (502) is connected to the extraction tube (503). The top end of the extraction tube (503) passes through the glue tank (501) and extends into the interior of the glue tank (501). The output end of the extraction pump (502) is connected to the delivery tube (504). The top end of the delivery tube (504) is connected to the discharge tube (505). The bottom surface of the discharge tube (505) is connected to multiple nozzles (506). Two electric push rods are connected inside one set of the support plate (7). (507) The output ends of the two electric push rods (507) are connected to the outer surface of the discharge pipe (505). The first support plate (508) is connected to the outer surface of the drying box (401). The upper surface of the first support plate (508) is connected to the first cylinder (509). The output end of the first cylinder (509) is connected to the first scraper (5010). The inner wall of the glue tank (501) is connected to the second scraper (5011). The outer surface of the second scraper (5011) is in contact with the outer surface of the conveyor belt (308). The inner wall of the glue tank (501) is connected to the filter screen (5012).

5. The integrated carpet gluing and drying device according to claim 1, characterized in that: The second support plate (601) is connected to the outer surface of the drying box (401). The upper surface of the second support plate (601) is connected to the second cylinder (602). The output end of the second cylinder (602) is connected to the support frame (603). The inside of the support frame (603) is hinged to the pressure roller (605) through the pin (604).

6. The integrated carpet gluing and drying device according to claim 1, characterized in that: The bottom surface of the base plate (1) is connected to a support assembly (2), which includes multiple support legs (201), and the bottom surface of each support leg (201) is connected to a base (202).

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