A rapid sorting device for ginger slices

Abstract

This utility model discloses a rapid sorting device for ginger slices, relating to the field of ginger processing technology. It includes a sorting housing with an inlet and multiple outlet guide plates. Three screening plates are movably arranged inside the housing. Vibration components are located at both ends of the housing, comprising a threaded rod, a sliding seat, a dual-axis motor, a support rod, a sleeve, a bevel gear set, and a vibrating rod. This rapid sorting device for ginger slices, through the coordinated arrangement of screening plates, sieve holes, mounting columns, and mounting grooves, enables the sorting of ginger slices. This allows ginger slices of different sizes to be fed into different processing steps, effectively removing ginger debris and preventing it from affecting the appearance and quality of the finished ginger slices. The vibration components agitate the screening plates, causing the ginger slices to fall and slide down quickly, thus accelerating the screening and discharge efficiency.

Description

Technical Field

[0001] This utility model relates to the field of ginger processing technology, specifically to a rapid sorting device for ginger slices. Background Technology

[0002] Ginger refers to the tuberous rhizome of plants in the genus Zingiber. It is a common seasoning that can be used to cook various dishes to enhance their flavor and aroma. It can also be processed into ginger candy, ginger wine, ginger powder, and other foods. Ginger is pungent and slightly warm in nature and can be used to treat colds caused by wind and cold, as well as vomiting due to stomach cold. In the process of processing ginger, it is often necessary to slice it.

[0003] However, in existing ginger slicing processes, workers manually slice the ginger, which increases fatigue and reduces efficiency over time. To overcome these shortcomings, existing technology (Chinese patent application number 202322200229.7, application date 2023-08-14) describes a ginger slicing device that automatically cuts ginger using a power mechanism and cutting blades, improving slicing efficiency. Furthermore, the device utilizes a tension spring and a pressing plate to move the ginger, further enhancing efficiency. However, this device lacks a sorting mechanism for ginger slices of different sizes, making it inconvenient to process slices of different sizes into different steps. Additionally, ginger fragments are generated during slicing, which are directly transported to the next step and mixed into the finished ginger slices, affecting the product's appearance and quality.

[0004] To address the aforementioned issues, there is an urgent need for innovative design based on existing equipment. Therefore, we have proposed a rapid sorting device for ginger slices that can effectively solve these problems. Utility Model Content

[0005] The purpose of this utility model is to provide a rapid sorting device for ginger slices, so as to solve the problem that the device mentioned in the background art does not have a mechanism for sorting ginger slices of different sizes, which makes it inconvenient to put ginger slices of different sizes into different processing steps. Moreover, some ginger debris is generated during the slicing process. This debris is directly transported to the next process along with the ginger slices and mixed in with the finished ginger slices, which affects the appearance and quality of the product.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rapid sorting device for ginger slices, comprising a sorting machine housing, wherein a feed inlet is provided on the top left side of the sorting machine housing, and multiple discharge guide plates are installed on the right side of the sorting machine housing.

[0007] The sorting machine housing has three vertically arranged screening plates inside, all of which are inclined to the lower right. The discharge guide plate is supported at the lower part of the inclination of each screening plate. The upper two screening plates have evenly distributed screen holes, and the screen holes on the upper plate are wider than those on the lower plate. Two mounting columns are fixedly connected to both ends of the screening plates, and the sorting machine housing has mounting grooves at both ends that are compatible with the mounting columns.

[0008] The sorting machine housing is provided with vibration components at both ends. The vibration components include threaded rods rotatably mounted at both ends of the sorting machine housing, and the two threaded rods are driven to rotate by a driving component. The outer side of the threaded rods is threadedly connected to a sliding seat, and the outer end of the sliding seat is fixedly mounted with a dual-axis motor through a mounting base. Support rods are fixedly connected to both sides of the sliding seat, and sleeves are rotatably connected to the outer side of the support rods. The output shafts on both sides of the dual-axis motor are driven by the sleeves through a bevel gear set. Vibration rods are fixedly connected to the outer wall of the sleeves.

[0009] Preferably, a collection box is placed on the right side of the sorting machine housing, and the collection box is composed of three boxes of different heights, which are respectively supported under the discharge guide plate of the corresponding height.

[0010] Preferably, each set of mounting posts and mounting grooves is connected by uniformly distributed elastic sheets, and the elastic sheets have a wavy, bent sheet structure, and the end of the mounting post is formed into an elliptical protrusion.

[0011] Preferably, the driving component includes a transmission assembly and a drive motor, and the drive motor is fixedly mounted on the top of the sorting machine housing by a mounting bracket. The transmission assembly consists of transmission wheels fixedly mounted on the tops of two threaded rods and transmission belts on the outer sides of the two transmission wheels, and the output shaft of the drive motor is connected to one of the transmission wheels.

[0012] Preferably, the outer walls at both ends of the sorting machine housing are provided with slide rails, and the sliding seat slides on the inner side of the slide rails.

[0013] Preferably, the outer wall of the support rod is formed with a limiting protrusion ring, and the inner wall of the sleeve is provided with a groove that matches the limiting protrusion ring.

[0014] Preferably, the bevel gear set consists of an end bevel gear on the output shaft of the dual-axis motor and an end bevel gear on the sleeve, which can realize the synchronous rotation of the two sleeves driven by the dual-axis motor.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This kind of rapid sorting device for ginger slices can realize the sorting operation of ginger slices by means of the cooperation of screening plate, sieve hole, installation column and installation groove, so that ginger slices of different sizes can be put into different processing steps, and ginger residue can be effectively removed to prevent it from being mixed in the finished ginger slices and affecting the appearance and quality of the product; by setting up a vibration component to vibrate the screening plate, the ginger slices can be shaken off and slide down quickly, thereby speeding up the screening and discharge efficiency. The specific contents are as follows: (1) By means of the cooperation of screening plate, sieve hole, installation column and installation groove, the sorting operation of ginger slices of different sizes can be realized, so that they can be put into different processing steps respectively, and ginger residue can be effectively removed to prevent it from being mixed in the finished ginger slices and affecting the appearance and quality of the product.

[0016] (2) By setting up an oscillation assembly, the oscillation rod rotates synchronously through the sequential transmission of the threaded rod, sliding seat, dual-shaft motor, bevel gear set and sleeve, which can strike and oscillate the installation column. The screening plate between them will then oscillate, which can shake off the ginger slices on it and help them slide down the inclined surface, thereby speeding up the screening and discharge efficiency.

[0017] (3) By setting elastic plates, the installation column and the installation groove can be elastically connected. Then, without affecting the installation stability of the screening plate, the installation column can adapt to the impact and vibration of the oscillation component and transmit it to the screening plate, so as to ensure the normal operation of the oscillation component.

[0018] (4) By placing a collection box on the right side of the sorting machine housing, and the collection box is composed of three boxes of different heights, which are respectively supported under the discharge guide plate of the corresponding height, the automatic collection of ginger slices and ginger residue of different sizes can be realized. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0021] Figure 3 This is a schematic diagram of the structure of the sorting machine housing of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the three screening plates of this utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the elastic sheet of this utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the oscillation component of this utility model;

[0025] Figure 7 This is a schematic diagram of the separation structure of the sleeve and support rod of this utility model.

[0026] In the diagram: 1. Sorting machine housing; 2. Feed inlet; 3. Discharge guide plate; 4. Collection box; 5. Screening plate; 6. Screen holes; 7. Mounting column; 8. Mounting groove; 9. Elastic sheet; 10. Threaded rod; 11. Transmission assembly; 12. Drive motor; 13. Sliding seat; 14. Mounting seat; 15. Dual-axis motor; 16. Bevel gear set; 17. Sleeve; 18. Vibrating rod; 19. Support rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1: Please refer to Figures 1-4 The present invention provides the following technical solution: a rapid sorting device for ginger slices, including a sorting machine housing 1, an inlet 2 is provided on the top left side of the sorting machine housing 1, and multiple discharge guide plates 3 are installed on the right side of the sorting machine housing 1.

[0029] The interior of the sorting machine housing 1 is provided with three vertically arranged screening plates 5, all of which are inclined to the lower right. The discharge guide plate 3 is supported by the lower inclined part of each screening plate 5. The upper two screening plates 5 are provided with screen holes 6 evenly distributed, and the screen holes 6 of the upper plates are wider than those of the lower plates. Two mounting columns 7 are fixedly connected to both ends of the three screening plates 5. Multiple mounting slots 8 are provided at both ends of the sorting machine housing 1, and the mounting columns 7 are movably inserted through the inner side of the corresponding mounting slots 8.

[0030] like Figure 2 As shown, during operation, ginger slices first enter the interior of the sorting machine housing 1 through the feed inlet 2 and fall onto the uppermost screening plate 5. Smaller ginger slices will fall through the sieve holes 6 to the next screening plate 5, while fine ginger fragments will continue to fall through the sieve holes 6 to the lowermost screening plate 5. In this way, ginger slices of different sizes can slide down along different screening plates 5 and be discharged on the corresponding discharge guide plate 3, thus realizing the sorting operation of ginger slices. This allows ginger slices of different sizes to be put into different processing steps, and can also effectively remove ginger fragments to prevent them from being mixed in with the finished ginger slices and affecting the appearance and quality of the product.

[0031] In addition, a collection box 4 is placed on the right side of the sorting machine casing 1. The collection box 4 consists of three boxes of different heights and is respectively supported under the discharge guide plate 3 of the corresponding height, so as to realize the automatic collection of ginger slices and ginger residues of different sizes.

[0032] Example 2: Based on Example 1, please refer to... Figure 1 , Figure 3 , Figures 5-7 The sorting housing 1 has oscillation assemblies at both ends. Each oscillation assembly includes threaded rods 10 rotatably mounted at both ends of the sorting housing 1. The two threaded rods 10 are driven to rotate by a driving component. Sliding seats 13 are threadedly connected to the outer sides of the threaded rods 10. Slide rails are provided on the outer walls of both ends of the sorting housing 1, and the sliding seats 13 slide within the slide rails to achieve linear limiting of the sliding seats 13. A dual-axis motor 15 is fixedly mounted on the outer end of the sliding seat 13 via a mounting base 14. Support rods 19 are fixedly connected to both sides of the sliding seat 13, and the outer sides of the support rods 19... A sleeve 17 is rotatably connected. The outer wall of the support rod 19 is formed with a limiting protrusion ring, and the inner wall of the sleeve 17 is provided with a groove that matches the limiting protrusion ring, so as to realize the limiting sliding of the sleeve 17 on the outside of the support rod 19. The output shafts on both sides of the dual-axis motor 15 are driven by the sleeve 17 through the bevel gear set 16. The outer wall of the sleeve 17 is fixedly connected with an oscillating rod 18. The bevel gear set 16 is composed of the end bevel gear of the output shaft of the dual-axis motor 15 and the end bevel gear on the sleeve 17, so as to realize the effect of the dual-axis motor 15 driving the two sleeves 17 to rotate synchronously.

[0033] In use, the two threaded rods 10 are driven to rotate by the drive component, and the sliding seat 13 on the outside of the threaded rods 10 moves up and down. The dual-axis motor 15, sleeve 17, vibrating rod 18 and other components installed on the sliding seat 13 move up and down synchronously. At the same time, the dual-axis motor 15 drives the sleeve 17 to rotate through the transmission of the bevel gear set 16. The vibrating rod 18 rotates synchronously, which can strike and vibrate the mounting columns 7 on both sides. The three sets of screening plates 5 connected between the mounting columns 7 vibrate accordingly, which can shake off the ginger slices on them and help them slide down the inclined surface, thereby speeding up the screening and discharge efficiency.

[0034] Furthermore, the driving component includes a transmission assembly 11 and a drive motor 12. The drive motor 12 is fixedly mounted on the top of the sorting machine housing 1 via a mounting bracket. The transmission assembly 11 consists of transmission wheels fixedly mounted on the tops of two threaded rods 10 and transmission belts on the outer sides of the two transmission wheels. The output shaft of the drive motor 12 is connected to one of the transmission wheels. The drive motor 12 serves as the driving source, driving one of the transmission wheels of the transmission assembly 11 to rotate. The threaded rod 10 at its bottom rotates synchronously. At the same time, the other transmission wheel can be driven to rotate via the transmission belt. The two threaded rods 10 at their bottoms are also driven synchronously, thereby realizing the synchronous oscillation and impact of the two end oscillating rods 18.

[0035] like Figures 3-5 As shown, in addition, each set of mounting columns 7 and mounting grooves 8 are connected by evenly distributed elastic sheets 9, and the elastic sheets 9 have a wavy bent sheet structure. The elastic sheets 9 can realize the elastic connection between the mounting columns 7 and the mounting grooves 8, so that the mounting columns 7 can conform to the impact and vibration of the oscillation component and transmit it to the screening plate 5 without affecting the installation stability of the screening plate 5, so as to ensure the normal operation of the oscillation component. The end of the mounting column 7 is formed into an elliptical protrusion. This structure can amplify the impact and vibration effect of the oscillation rod 18 when it rotates.

[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rapid sorting device for ginger slices, comprising a sorting housing (1), characterized in that, The top left side of the sorting machine housing (1) is provided with a feed inlet (2), and multiple discharge guide plates (3) are installed on the right side of the sorting machine housing (1). The sorting machine housing (1) is provided with three screening plates (5). The upper two screening plates (5) are provided with screen holes (6), and the upper screen holes (6) are wider than the lower ones. The two ends of the screening plates (5) are connected to mounting columns (7), and the two ends of the sorting machine housing (1) are provided with mounting grooves (8) that are compatible with the mounting columns (7). The sorting housing (1) is provided with oscillation components at both ends. The oscillation components include threaded rods (10) rotatably mounted at both ends of the sorting housing (1). The threaded rods (10) are driven by a driving component. The outer side of the threaded rods (10) is threadedly connected to a sliding seat (13). The outer end of the sliding seat (13) is mounted with a dual-axis motor (15) through a mounting seat (14). The two sides of the sliding seat (13) are rotatably connected to sleeves (17) through support rods (19). The output shaft of the dual-axis motor (15) is driven by the sleeves (17) through a bevel gear set (16). The outer wall of the sleeves (17) is connected to oscillation rods (18).

2. The rapid sorting device for ginger slices according to claim 1, characterized in that: A collection box (4) is placed on the right side of the sorting machine housing (1), and the collection box (4) is composed of three boxes of different heights, which are respectively supported under the discharge guide plate (3) of the corresponding height.

3. The rapid sorting device for ginger slices according to claim 1, characterized in that: Each set of mounting posts (7) and mounting grooves (8) is connected by uniformly distributed elastic sheets (9), and the elastic sheets (9) have a wavy bent sheet structure. The end of the mounting post (7) is formed into an elliptical protrusion.

4. The rapid sorting device for ginger slices according to claim 2, characterized in that: The driving component includes a transmission assembly (11) and a drive motor (12). The drive motor (12) is fixedly mounted on the top of the sorting machine housing (1) by a mounting bracket. The transmission assembly (11) consists of a transmission wheel fixedly mounted on the top of two threaded rods (10) and a transmission belt on the outside of the two transmission wheels. The output shaft of the drive motor (12) is connected to one of the transmission wheels.

5. The rapid sorting device for ginger slices according to claim 4, characterized in that: The outer walls at both ends of the sorting machine housing (1) are provided with slide rails, and the sliding seat (13) slides on the inner side of the slide rail.

6. The rapid sorting device for ginger slices according to claim 1, characterized in that: The outer wall of the support rod (19) is formed with a limiting protrusion ring, and the inner wall of the sleeve (17) is provided with a groove that matches the limiting protrusion ring.

7. The rapid sorting device for ginger slices according to claim 6, characterized in that: The bevel gear set (16) consists of the end bevel gear on the output shaft of the dual-axis motor (15) and the end bevel gear on the sleeve (17), so that the dual-axis motor (15) can drive the two sleeves (17) to rotate synchronously.

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