A high-efficiency aluminum ash separation device

By combining rotation and vibration mechanisms, the problem of uneven distribution and adhesion of aluminum ash in the aluminum ash separation device is solved, achieving efficient separation and cleaning of aluminum ash, and improving separation efficiency and device stability.

CN224423501UActive Publication Date: 2026-06-30KUNMING METALLURGY COLLEGE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNMING METALLURGY COLLEGE
Filing Date
2025-08-04
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing aluminum ash separation devices lack a uniform material distribution mechanism when aluminum ash enters, resulting in insufficient utilization of the filtration area, low separation efficiency, and easy adhesion of aluminum ash to the filter plates and the inner wall of the separation cylinder, causing blockage and affecting normal operation.

Method used

The system employs a rotation and vibration mechanism. The rotation mechanism evenly spreads aluminum ash onto the filter plate, and the inner wall is cleaned by brushes and scrapers. Combined with the vibration mechanism, the separation cylinder is vibrated by tapping, achieving uniform separation and cleaning of aluminum ash.

Benefits of technology

This improved the separation efficiency of aluminum ash, prevented clogging, ensured the normal operation of the equipment, and achieved efficient aluminum recovery and resource recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a high-efficiency aluminum ash separation device, belonging to the field of aluminum ash technology. It includes a base, a separation cylinder mounted on the base, a filter plate inside the separation cylinder, a rotating mechanism on the separation cylinder, and a vibration mechanism on the rotating mechanism. The rotating mechanism includes a mounting base fixedly mounted on the inner wall of the separation cylinder. A dual-shaft motor is fixedly mounted on the inner wall of the mounting base, and a turntable is fixedly mounted on the upper shaft end of the dual-shaft motor. A dispensing cylinder is fixedly mounted on the surface of the turntable. This utility model, by incorporating a rotating mechanism, evenly distributes aluminum ash onto the filter plate, simultaneously driving the brush and scraper to move, facilitating the cleaning of the filter plate and the inner wall of the separation cylinder, thus promoting aluminum ash separation and filtration. The vibration mechanism, when the rotating mechanism is operating, synchronously drives the vibration mechanism to vibrate the separation cylinder, further facilitating aluminum ash separation and filtration.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum ash technology, and in particular to an efficient aluminum ash separation device. Background Technology

[0002] A large amount of aluminum ash is generated during industrial production processes such as aluminum processing and aluminum smelting. This ash contains a certain proportion of metallic aluminum, alumina, and other impurities. Efficient separation of aluminum ash not only helps to recover valuable metallic aluminum and realize resource recycling and reduce production costs, but also reduces the pollution of aluminum ash to the environment, which has important economic and environmental significance.

[0003] However, existing aluminum ash separation devices have many shortcomings in practical applications. On the one hand, when aluminum ash enters the separation device, due to the lack of an effective uniform material distribution mechanism, the aluminum ash often accumulates in a local area of ​​the filter plate, resulting in the inability to fully utilize the filtration area. Some aluminum ash cannot be fully separated and filtered, resulting in low separation efficiency and difficulty in achieving the ideal level of aluminum recovery rate. On the other hand, during the separation process, aluminum ash easily adheres to the inner wall of the filter plate and the separation cylinder. As the operating time increases, these deposits gradually thicken, clogging the filter holes, further reducing the separation effect, and even affecting the normal operation of the device.

[0004] Therefore, this application provides an efficient aluminum ash separation device to meet the requirements. Summary of the Invention

[0005] In order to overcome the problems in the background art, this utility model provides an efficient aluminum ash separation device.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: A high-efficiency aluminum ash separation device mainly includes a base, a separation cylinder is provided on the base, a filter plate is provided inside the separation cylinder, a rotating mechanism is provided on the separation cylinder, a vibration mechanism is provided on the rotating mechanism, the rotating mechanism includes a mounting base, the mounting base is fixedly installed on the inner wall of the separation cylinder, a dual-output shaft motor is fixedly installed on the inner wall of the mounting base, a turntable is fixedly installed on the upper shaft end of the dual-output shaft motor, and a feeding cylinder is fixedly installed on the surface of the turntable;

[0007] The vibration mechanism includes a bracket, which is fixedly installed on the surface of the turntable. A slide rod is slidably arranged on the inner wall of the bracket. A mounting bracket is fixedly installed at one end of the slide rod. A roller is rotatably connected to the inner wall of the mounting bracket. A spring is fixedly installed on the inner wall of the bracket. One end of the spring is fixedly connected to the side of the mounting bracket. One end of the slide rod passes through the bracket and is fixedly installed with a limit block.

[0008] Preferably, the dual-output-shaft motor is vertically arranged, and the base is L-shaped.

[0009] Preferably, the turntable is in the shape of a circular plate, the turntable is horizontally arranged, and a valve is provided at the bottom end of the dispensing cylinder.

[0010] Preferably, a rotating rod is fixedly installed on the bottom rotating end of the dual-output shaft motor. The rotating rod is vertically arranged and is cylindrical in shape.

[0011] Preferably, a connecting rod is fixedly installed on the side of the rotating rod, and a scraper is fixedly installed at one end of the connecting rod, the scraper sliding on the inner wall of the separating cylinder.

[0012] Preferably, a mounting plate is fixedly installed on the surface of the rotating rod, and a brush is fixedly installed at the bottom end of the mounting plate.

[0013] Preferably, four protrusions are fixedly installed on the surface of the separating cylinder.

[0014] The beneficial effects of this utility model are as follows: 1. This utility model is equipped with a rotating mechanism to evenly sprinkle aluminum ash onto the filter plate, and at the same time drive the brush and scraper to move, which facilitates cleaning of the filter plate and the inner wall of the separation cylinder, and is conducive to the separation and filtration of aluminum ash.

[0015] 2. By setting up a vibration mechanism, when the rotating mechanism is working, it will synchronously drive the vibration mechanism to knock and vibrate the separation cylinder, which is conducive to the separation and filtration of aluminum ash. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the protrusion in this utility model.

[0018] Figure 3 This is a schematic diagram of the transfer rod of this utility model.

[0019] Figure 4 This is a schematic diagram of the rotating mechanism in this utility model.

[0020] Figure 5 This is a schematic diagram of the vibration mechanism in this utility model.

[0021] In the diagram: 1. Base; 2. Rotating mechanism; 201. Feeding cylinder; 202. Turntable; 203. Mounting base; 204. Brush; 205. Connecting rod; 206. Mounting plate; 207. Rotating rod; 208. Dual-shaft motor; 209. Scraper; 3. Vibration mechanism; 301. Bracket; 302. Protrusion; 303. Slide rod; 304. Limiting block; 305. Spring; 306. Mounting bracket; 307. Roller; 4. Separation cylinder; 5. Filter plate. Detailed Implementation

[0022] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate the understanding of those skilled in the art.

[0023] This utility model discloses a high-efficiency aluminum ash separation device. The device mainly includes a base 1, on which a separation cylinder 4 is mounted. The bottom of the separation cylinder 4 is detachable for easy removal of filter plates 5. The separation cylinder 4 serves to support the installation of the filter plates 5. The filter plates 5 are installed inside the separation cylinder 4 for separating aluminum ash. A rotating mechanism 2 is mounted on the separation cylinder 4 to evenly distribute the aluminum ash onto the filter plates 5. Simultaneously, it drives a brush 204 and a scraper 209 to move, facilitating the cleaning of the filter plates 5 and the inner wall of the separation cylinder 4, thus promoting the separation and filtration of aluminum ash. A vibration mechanism 3 is mounted on the rotating mechanism 2 to... When the rotating mechanism 2 is working, it will synchronously drive the vibration mechanism 3 to knock and vibrate the separation cylinder 4, which is conducive to the separation and filtration of aluminum ash. The rotating mechanism 2 includes a mounting base 203, which is fixedly installed on the inner wall of the separation cylinder 4. The mounting base 203 is set to support the installation of the dual-output shaft motor 208. The dual-output shaft motor 208 is fixedly installed on the inner wall of the mounting base 203. The dual-output shaft motor 208 is set to drive the turntable 202 to rotate. The turntable 202 is fixedly installed on the upper shaft end of the dual-output shaft motor 208. The turntable 202 is set to support the installation of the feeding cylinder 201 and the bracket 301. The feeding cylinder 201 is fixedly installed on the surface of the turntable 202. The feeding cylinder 201 is set to prevent aluminum ash.

[0024] The vibration mechanism 3 includes a bracket 301, which is fixedly mounted on the surface of the turntable 202. The bracket 301 is designed to support the sliding of the slide rod 303. The slide rod 303, which is square in shape, is slidably mounted on the inner wall of the bracket 301. The slide rod 303 is designed to support the mounting of the mounting bracket 306. The mounting bracket 306 is fixedly mounted on one end of the slide rod 303. The mounting bracket 306 is designed to support the mounting of the roller 307. The inner wall of the mounting bracket 306 rotates... A roller 307 is dynamically connected and is used to roll on the separating cylinder 4. A spring 305 is fixedly installed on the inner wall of the bracket 301. One end of the spring 305 is fixedly connected to the side of the mounting bracket 306. The spring 305 is used to apply force to the roller 307 so that the roller 307 is in close contact with the surface of the separating cylinder 4. One end of the slide rod 303 passes through the bracket 301 and is fixedly installed with a limit block 304. The limit block 304 is used to limit the slide rod 303.

[0025] The dual-output shaft motor 208 is vertically positioned, and the base 1 is L-shaped. The turntable 202 is circular and horizontally positioned to support the installation of the dispensing cylinder 201 and the bracket 301. A valve is provided at the bottom end of the dispensing cylinder 201. A rotating rod 207 is fixedly installed at the bottom rotating end of the dual-output shaft motor 208. The rotating rod 207 is vertically positioned to support the installation of the connecting rod 205 and is cylindrical in shape. A connecting rod 205 is fixedly installed on the side of the rotating rod 207. The connecting rod 205 is used to support the installation of the scraper 209. The scraper 209 is fixedly installed at one end of the connecting rod 205. The scraper 209 is used to clean the aluminum dust adhering to the inner wall of the separation cylinder 4. The scraper 209 slides on the inner wall of the separation cylinder 4. An installation plate 206 is fixedly installed on the surface of the rotating rod 207. A brush 204 is fixedly installed at the bottom end of the installation plate 206. The brush 204 is used to clean the aluminum dust on the filter plate 5.

[0026] The surface of the separation cylinder 4 is fixedly equipped with four protrusions 302; the protrusions 302 are used to lift the roller 307 away from the separation cylinder 4.

[0027] Working process: When in use, place the aluminum ash to be separated into the feeding cylinder 201 in sequence, then open the valve at the bottom of the feeding cylinder 201 and start the dual-shaft motor 208. The dual-shaft motor 208 drives the feeding cylinder 201 and the support 301 to perform circular motion through the turntable 202. When the feeding cylinder 201 is performing circular motion, it evenly feeds the aluminum ash onto the filter plate 5, which is conducive to the filtration and separation of aluminum ash.

[0028] Meanwhile, when the dual-output shaft motor 208 is working, it will also drive the mounting plate 206 and connecting rod 205 to rotate via the rotating rod 207. When the mounting plate 206 rotates, it will drive the brush 204 to move. When the brush 204 moves, it will clean the filter plate 5 to prevent aluminum ash from clogging it. At the same time, when the connecting rod 205 rotates, it will drive the scraper 209 to move in a circular motion. When the scraper 209 moves in a circular motion, it will clean the aluminum ash attached to the inner wall of the separation cylinder 4.

[0029] When the turntable 202 drives the bracket 301 to perform circular motion, the roller 307 on the inner wall of the mounting bracket 306 will also perform circular motion via the slide rod 303. Due to the setting of the spring 305, the roller 307 is in close contact with the surface of the separation cylinder 4 during the movement. When the roller 307 contacts the protrusion 302, it will be lifted away from the surface of the separation cylinder 4 by the protrusion 302. Until the roller 307 leaves the protrusion 302, the roller 307 will return to the surface of the separation cylinder 4 under the action of the spring 305. During this process, the roller 307 will strike the separation cylinder 4 to provide vibration force, which facilitates the filtration and separation of aluminum ash.

[0030] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.

Claims

1. A high-efficiency aluminum ash separation device, characterized in that: The aluminum ash high-efficiency separation device includes a base (1), a separation cylinder (4) is provided on the base (1), a filter plate (5) is provided inside the separation cylinder (4), a rotating mechanism (2) is provided on the separation cylinder (4), and a vibration mechanism (3) is provided on the rotating mechanism (2). The rotating mechanism (2) includes a mounting base (203), which is fixedly installed on the inner wall of the separating cylinder (4). A dual-output shaft motor (208) is fixedly installed on the inner wall of the mounting base (203). A turntable (202) is fixedly installed on the upper shaft end of the dual-output shaft motor (208). A dispensing cylinder (201) is fixedly installed on the surface of the turntable (202). The vibration mechanism (3) includes a bracket (301), which is fixedly installed on the surface of the turntable (202). A slide rod (303) is slidably provided on the inner wall of the bracket (301). A mounting bracket (306) is fixedly installed at one end of the slide rod (303). A roller (307) is rotatably connected to the inner wall of the mounting bracket (306). A spring (305) is fixedly installed on the inner wall of the bracket (301). One end of the spring (305) is fixedly connected to the side of the mounting bracket (306). One end of the slide rod (303) passes through the bracket (301) and is fixedly installed with a limit block (304).

2. The high-efficiency aluminum ash separation device as described in claim 1, characterized in that: The dual-output shaft motor (208) is vertically arranged, and the base (1) is L-shaped.

3. The high-efficiency aluminum ash separation device as described in claim 1, characterized in that: The turntable (202) is circular in shape and is horizontally arranged. A valve is provided at the bottom of the dispensing cylinder (201).

4. The high-efficiency aluminum ash separation device as described in claim 1, characterized in that: The bottom rotating end of the dual-output shaft motor (208) is fixedly installed with a rotating rod (207), which is vertically arranged and has a cylindrical shape.

5. The high-efficiency aluminum ash separation device as described in claim 4, characterized in that: A connecting rod (205) is fixedly installed on the side of the rotating rod (207), and a scraper (209) is fixedly installed at one end of the connecting rod (205). The scraper (209) slides on the inner wall of the separating cylinder (4).

6. The high-efficiency aluminum ash separation device as described in claim 5, characterized in that: A mounting plate (206) is fixedly installed on the surface of the rotating rod (207), and a brush (204) is fixedly installed at the bottom end of the mounting plate (206).

7. The high-efficiency aluminum ash separation device as described in claim 1, characterized in that: The surface of the separation cylinder (4) is fixedly equipped with four protrusions (302).