A waste biodegradation device

By designing a waste biodegradation device with crushing rollers and stirring blades, the problem of difficult crushing of large pieces of waste in the fruit and vegetable waste treatment system has been solved, achieving efficient waste degradation and shortening the treatment cycle.

CN224423804UActive Publication Date: 2026-06-30GUANGDONG PENGKAI TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG PENGKAI TECHNOLOGY CO LTD
Filing Date
2025-07-29
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing fruit and vegetable waste treatment systems are unable to effectively break down large pieces of waste, resulting in slow microbial decomposition and extended processing cycles.

Method used

A waste biodegradation device was designed, comprising a crushing roller and a stirring blade. The motor drives the gears and chains to rotate, thereby crushing and stirring the waste. A cleaning component cleans the residue on the surface of the crushing roller, and an electric push rod controls the opening and closing of the discharge port to achieve step-by-step degradation.

Benefits of technology

It achieves efficient crushing and thorough mixing of large pieces of waste, significantly accelerates the degradation process, reduces the processing cycle, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of waste treatment technology and discloses a waste biodegradation device, including a treatment box. Two rotating shafts are rotatably connected through the upper part of the treatment box. Crushing rollers are fixedly connected to the outer rings of both rotating shafts. A gear is fixedly connected to the right side of the outer rings of the rotating shafts. Through slots are provided at both the front and rear ends of the treatment box. A receiving slot is provided at the top of the through slot. A first electric push rod is fixedly connected inside the receiving slot. A baffle is fixedly connected to the output end of the first electric push rod. Housings are fixedly connected to both the front and rear ends of the treatment box, and the housings correspond to the through slots. A cleaning component is provided inside the housing. A discharge port is provided on the left side of the treatment box. In this utility model, when the motor starts, it works with a sprocket and chain to drive the two rotating shafts to rotate synchronously, thereby driving two stirring blades to rotate, stirring the waste and biodegrading agent in the degradation box to ensure thorough mixing.
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Description

Technical Field

[0001] This utility model relates to the field of waste treatment technology, specifically to a waste biodegradation device. Background Technology

[0002] A large amount of fruit and vegetable waste is generated in daily life and agricultural production. 20%-50% of urban household waste in my country comes from fresh fruits and vegetables, accounting for 25%-30% of total fruit and vegetable production annually, amounting to over 100 million tons each year. The vast majority of this waste is not utilized for resource recovery and is treated as garbage along with other household waste. However, fruit and vegetable waste has a high water content, is easily perishable, and attracts insects. Mixing it with household waste increases its moisture content and lowers its calorific value, making it unsuitable for current landfill or incineration methods. Fruit and vegetable waste originates from relatively concentrated sources, making it easier to collect separately. Treating it at the source not only effectively addresses the environmental harm caused by fruit and vegetable waste but also reduces its collection costs.

[0003] Existing harmless treatment systems for fruit and vegetable waste are inconvenient to crush large pieces of waste during operation, which means that microorganisms can only start decomposing the waste from the surface. For harder parts, the decomposition speed is slower, significantly extending the treatment cycle.

[0004] To address the aforementioned issues, a waste biodegradation device is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a waste biodegradation device that solves the problem in the prior art of inconvenience in crushing large pieces of waste, which significantly prolongs the excavation cycle.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waste biodegradation device, comprising a processing box, with two rotating shafts rotatably connected through and rotatably within the upper part of the processing box. A crushing roller is fixedly connected to the outer ring of each of the two rotating shafts. A gear is fixedly connected to the right side of the outer ring of each rotating shaft. Through slots are provided at both the front and rear ends of the processing box, and a receiving slot is provided at the top of each through slot. A first electric push rod is fixedly connected within the receiving slot, and a baffle is fixedly connected to the output end of the first electric push rod. A housing is fixedly connected to both the front and rear ends of the processing box, and the housing corresponds to the through slot. The casing contains a cleaning assembly. A discharge port is located on the left side of the processing box. A degradation box is fixedly connected to the left side of the processing box. Two rotating rods are rotatably connected through the top of the degradation box. Evenly distributed stirring blades are fixedly connected to the lower outer ring of each of the two rotating rods. A partition is fixedly connected to the inner wall of the degradation box. A discharge port is located through the top of the partition. Telescopic grooves are located on both sides of the discharge port. A second electric push rod is fixedly connected to the telescopic groove. A sealing plate is fixedly connected to the output end of the second electric push rod. A controller is fixedly connected to the upper left side of the processing box.

[0007] By adopting the above technical solution, when the motor starts, it works with the sprocket and chain to drive the two rotating rods to rotate synchronously, which in turn drives the two stirring blades to rotate, stirring the waste and degradation agent in the degradation tank, so as to fully mix them and accelerate the degradation process.

[0008] As a further description of the above technical solution: the cleaning component includes a cylinder, the cylinder is fixedly connected to the inner wall of the housing, a grooved plate is fixedly connected to the output end of the cylinder, a uniformly distributed spring is fixedly connected inside the grooved plate, and a brush plate is fixedly connected to one end of the spring.

[0009] By adopting the above technical solution, the cylinder of the cleaning component can drive the groove plate and brush plate to extend, and the long bristles on the outside of the brush plate can clean the residue remaining on the surface of the crushing roller.

[0010] As a further description of the above technical solution: both gears are located on the outside of the processing box, and the two gears are meshed together.

[0011] By adopting the above technical solution, a transmission function is achieved, which facilitates the synchronous rotation of two crushing rollers through two gears.

[0012] As a further description of the above technical solution: a first motor is fixedly connected to the outside of the processing box, and the output end of the first motor is fixedly connected to the rotating shaft at the rear.

[0013] By adopting the above technical solution, the first motor can drive the rear rotating shaft to rotate.

[0014] As a further description of the above technical solution: sprockets are fixedly connected above the outer rings of the two rotating rods, and chains are meshed with the outside of the two sprockets, with the chains located outside the degradation chamber.

[0015] By adopting the above technical solution, the two sprockets rotate synchronously via a chain.

[0016] As a further description of the above technical solution: a second motor is fixed on the top of the degradation box, and the output end of the second motor is fixedly connected to the rotating rod in front.

[0017] By adopting the above technical solution, the second motor can drive the front rotating rod to rotate.

[0018] As a further description of the above technical solution: the sealing plate is disposed in the expansion groove, and the outer side of the sealing plate is slidably connected to the inner wall of the expansion groove.

[0019] By adopting the above technical solution, the sealing plate can easily expand and contract within the expansion groove.

[0020] As a further description of the above technical solution: a guide plate is fixedly connected to the lower part of the inner wall of the processing box.

[0021] By adopting the above technical solution, the guide plate can guide the waste and facilitate its discharge from the outlet.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. The waste biodegradation device provided by this utility model firstly drives two crushing rollers to rotate simultaneously through two gears when the first motor is started, crushing large pieces of waste. Furthermore, the cylinder of the cleaning component can drive the groove plate and brush plate to extend, and the long bristles on the outer side of the brush plate can clean the residue remaining on the surface of the crushing rollers, so as to avoid affecting the crushing effect of the crushing rollers.

[0024] 2. The waste biodegradation device provided by this utility model uses a motor to start, which, together with a sprocket and a chain, drives two rotating rods to rotate synchronously, thereby driving two stirring blades to rotate. This stirs the waste and degradation agent in the degradation tank, making them fully mixed and accelerating the degradation process. In addition, the second electric push rod controls the opening and closing of the discharge port, making it easier for the waste to enter the bottom of the degradation tank for degradation, thus realizing step-by-step control of the degradation process. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a cross-sectional view of the processing box of this utility model;

[0027] Figure 3 This is a cross-sectional view of the overall structure of this utility model;

[0028] Figure 4 This is a cross-sectional view of the degradation box of this utility model.

[0029] In the diagram: 1. Processing box; 2. Rotating shaft; 3. Crushing roller; 4. First motor; 5. Gear; 6. Through groove; 7. Collection groove; 8. First electric push rod; 9. Baffle; 10. Housing; 11. Cylinder; 12. Groove plate; 13. Spring; 14. Brush plate; 15. Guide plate; 16. Discharge port; 17. Degradation box; 18. Rotating rod; 19. Sprocket; 20. Chain; 21. Second motor; 22. Stirring blade; 23. Baffle; 24. Discharge port; 25. Telescopic groove; 26. Second electric push rod; 27. Sealing plate; 28. Controller. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0032] Reference Figure 1-4This utility model discloses a waste biodegradation device, comprising a treatment box 1, with a support bracket (not shown in the figure) installed at the bottom of the treatment box 1. A feed inlet is located at the top of the treatment box 1. Two rotating shafts 2 are rotatably connected through the upper part of the treatment box 1, and each rotating shaft 2 has a crushing roller 3 fixedly connected to its outer ring, allowing the crushing roller 3 to rotate. A gear 5 is fixedly connected to the right side of the outer ring of the rotating shaft 2. Through slots 6 are provided at both the front and rear ends of the treatment box 1 to facilitate communication between the housing 10 and the interior of the treatment box 1. A storage slot 7 is provided at the top of the through slot 6 to store a baffle 9. A first electric push rod 8 is fixedly connected inside the storage slot 7, and the output end of the first electric push rod 8 is fixedly connected to the baffle 9, allowing the baffle 9 to rise and fall via the first electric push rod 8. The processing box 1 has a housing 10 fixedly connected to both its front and rear ends, and the housing 10 corresponds to the through groove 6. A cleaning component is installed inside the housing 10. A discharge port 16 is opened on the left side of the processing box 1, and a degradation box 17 is fixedly connected to the left side of the processing box 1. The degradation box 17 and the processing box 1 are connected through the discharge port 16. Two rotating rods 18 are rotatably connected through the top of the degradation box 17. Evenly distributed stirring blades 22 are fixedly connected to the lower outer ring of each of the two rotating rods 18, and the rotating rods 18 can drive the stirring blades 22 to rotate. A partition 23 is fixedly connected to the inner wall of the degradation box 17, and the partition 23 serves as a divider. A discharge port 24 is opened through the top of the partition 23, and telescopic grooves 25 are opened on both sides of the discharge port 24. A sealing ring (not shown in the figure) is installed on the inner wall of the telescopic groove 25, which serves as a seal. A second electric push rod 26 is fixedly connected inside the telescopic groove 25. A sealing plate 27 is fixedly connected to the output end of the second electric push rod 26. A sealing sheet (not shown in the figure) is fixedly connected to one adjacent end of the two sealing plates 27. A controller 28 is fixedly connected to the upper left side of the processing box 1.

[0033] Reference Figure 2 and Figure 3 The cleaning assembly includes a cylinder 11, which is fixedly connected to the inner wall of the housing 10. A grooved plate 12 is fixedly connected to the output end of the cylinder 11. Evenly distributed springs 13 are fixedly connected inside the grooved plate 12. A brush plate 14 is fixedly connected to one end of each spring 13. A brush plate 14 is installed on the outer side between every two springs 13. The cylinder 11 of the cleaning assembly can drive the grooved plate 12 and multiple brush plates 14 to extend. The long bristles on the outer side of the brush plate 14 can clean the residue remaining on the surface of the crushing roller 3.

[0034] Reference Figure 1-4Two gears 5 are located on the outside of the processing box 1 and are meshed together to provide transmission, enabling the two crushing rollers 3 to rotate synchronously. A first motor 4 is fixedly connected to the outside of the processing box 1, and the output end of the first motor 4 is fixedly connected to the rear rotating shaft 2. The first motor 4 is a speed-regulating motor. The first motor 4 can drive the rear rotating shaft 2 to rotate. Sprockets 19 are fixedly connected to the upper outer ring of the two rotating rods 18, and chains 20 are meshed on the outside of the two sprockets 19. The chains 20 are located on the outside of the degradation box 17, and the two sprockets 19 rotate synchronously through the chains 20. A second motor 21 is fixedly connected to the top of the degradation box 17, and the output end of the second motor 21 is fixedly connected to the front rotating rod 18. The second motor 21 can drive the front rotating rod 18 to rotate. A sealing plate 27 is located inside the telescopic groove 25, and the outside of the sealing plate 27 is slidably connected to the inner wall of the telescopic groove 25, allowing the sealing plate 27 to extend and retract within the telescopic groove 25. A guide plate 15 is fixedly connected to the lower inner wall of the processing box 1.

[0035] Working Principle: The device is started by the controller 28, activating the first motor 4, whose output drives the rear rotating shaft 2. Since two gears 5 are fixed to the right side of the outer rings of the two rotating shafts 2 and mesh with each other, the rotation of the rear rotating shaft 2 drives the front rotating shaft 2 to rotate synchronously via the gears 5. This causes the crushing rollers 3 on the outer rings of the two rotating shafts 2 to rotate relative to each other, creating a shearing and crushing effect. Waste to be processed is fed into the top of the processing box 1, falling between the two crushing rollers 3, where it is cut and crushed into smaller particles by the relatively rotating rollers. The crushed particles fall onto the inclined guide plate 15 below the inner wall of the processing box 1. The inclined structure of the guide plate 15 guides the particles towards the discharge port 16 on the left. When it is necessary to clean the debris on the surface of the crushing rollers 3, the speed of the first motor 4 is directly adjusted via the controller 28. This reduces the rotational speed of the two crushing rollers 3. Simultaneously, the first electric push rod 8 retracts, causing the baffle 9 to enter the receiving groove 7. Then, the cylinder 11 pushes the grooved plate 12 to move inward into the processing box 1, allowing the brush plate 14 to pass through the through groove 6 and contact the surface of the crushing roller 3. A spring 13 is installed inside the grooved plate 12. Under the elastic force of the spring 13, the multiple brush plates 14 are tightly attached to the surface of the crushing roller 3, cleaning away residue as the crushing roller 3 rotates. After cleaning, the cylinder 11 drives the brush plates 14 back into the housing 10, and the first electric push rod 8 causes the baffle 9 to extend from the receiving groove 7, closing the through groove 6 and preventing waste particles from entering the housing 10 during the crushing process. The crushed waste particles enter the degradation chamber 17 through the discharge port 16, above the partition 23. Workers add biodegradable bacteria into the chamber 17 through the top feed cylinder, initially mixing the waste with the bacteria. The controller 28 activates the second motor 21, whose output drives the front rotating rod 18 to rotate. Since the sprockets 19 above the outer rings of the two rotating rods 18 are connected by a chain 20, the rotation of the front rotating rod 18 drives the rear rotating rod 18 to rotate synchronously, thus causing the stirring blades 22 below the outer rings of the two rotating rods 18 to rotate. The rotation of the stirring blades 22 thoroughly mixes the waste and bacteria above the partition 23, ensuring uniform mixing and accelerating the degradation reaction. Finally, the controller 28 controls the second electric push rod 26 in the telescopic groove 25 to retract, driving the sealing plate 27 to move into the telescopic groove 25, opening the discharge port 24 on the partition 23. Some of the degraded material will fall into the degradation box 17 below the partition 23 through the discharge port 24 for degradation. After degradation is completed, the degraded waste can be taken out by opening the sealing door on the lower outside of the degradation box 17.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste biodegradation device, comprising a treatment tank (1), characterized in that: The processing box (1) has two rotating shafts (2) that pass through and rotatably connect to the upper part of the box. Crushing rollers (3) are fixedly connected to the outer rings of both shafts (2). A gear (5) is fixedly connected to the right side of the outer ring of each shaft (2). The processing box (1) has through slots (6) at both the front and rear ends. A receiving slot (7) is provided at the top of each through slot (6). A first electric push rod (8) is fixedly connected inside the receiving slot (7). A baffle (9) is fixedly connected to the output end of the first electric push rod (8). A housing (10) is fixedly connected to both the front and rear ends of the processing box (1), and the housing (10) corresponds to the through slot (6). A cleaning assembly is provided inside the housing (10). A discharge port is provided on the left side of the processing box (1). 16) A degradation box (17) is fixedly connected to the left side of the treatment box (1). Two rotating rods (18) are rotatably connected through the top of the degradation box (17). Evenly distributed stirring blades (22) are fixedly connected to the lower outer ring of the two rotating rods (18). A partition (23) is fixedly connected to the inner wall of the degradation box (17). A discharge port (24) is opened through the top of the partition (23). A telescopic groove (25) is opened on both sides of the discharge port (24). A second electric push rod (26) is fixedly connected in the telescopic groove (25). A sealing plate (27) is fixedly connected to the output end of the second electric push rod (26). A controller (28) is fixedly connected to the upper left side of the treatment box (1).

2. The waste biodegradation device according to claim 1, characterized in that: The cleaning assembly includes a cylinder (11), which is fixedly connected to the inner wall of the housing (10). A grooved plate (12) is fixedly connected to the output end of the cylinder (11). A uniformly distributed spring (13) is fixedly connected inside the grooved plate (12). A brush plate (14) is fixedly connected to one end of the spring (13) on the outside.

3. The waste biodegradation device according to claim 1, characterized in that: Both gears (5) are located on the outside of the processing box (1), and the two gears (5) are meshed together.

4. The waste biodegradation device according to claim 1, characterized in that: The processing box (1) is fixedly connected to a first motor (4) on the outside, and the output end of the first motor (4) is fixedly connected to the rotating shaft (2) behind it.

5. The waste biodegradation device according to claim 1, characterized in that: Both of the two rotating rods (18) are fixedly connected to the upper part of the outer ring of the two sprockets (19), and both of the two sprockets (19) are meshed with chains (20), and the chains (20) are set on the outside of the degradation box (17).

6. The waste biodegradation device according to claim 1, characterized in that: The top of the degradation box (17) is fixed with a second motor (21), and the output end of the second motor (21) is fixedly connected to the rotating rod (18) in front.

7. The waste biodegradation device according to claim 1, characterized in that: The sealing plate (27) is disposed inside the expansion groove (25), and the outside of the sealing plate (27) is slidably connected to the inner wall of the expansion groove (25).

8. The waste biodegradation device according to claim 1, characterized in that: A guide plate (15) is fixedly connected to the lower inner wall of the processing box (1).