An elevator panel assembly mechanism

Abstract

This utility model relates to an elevator panel assembly mechanism, which sequentially includes a panel loading mechanism, a first assembly workbench, a second assembly workbench, a third assembly workbench, a fourth assembly workbench, and a panel unloading mechanism. The first assembly workbench is equipped with a first material transfer mechanism, two tapping machines, and a first conveying mechanism, with the first material transfer mechanism located on one side of the first conveying mechanism and the two tapping machines. The second assembly workbench is equipped with a second material transfer mechanism, a riveting wheel loading mechanism, a riveting mechanism, and a second conveying mechanism. The third assembly workbench is equipped with a third material transfer mechanism, a guide wheel loading assembly mechanism, a screw loading assembly mechanism, and a third conveying mechanism. The fourth assembly workbench is equipped with a fourth material transfer mechanism, a hook loading assembly mechanism, and a detection mechanism. This elevator panel assembly mechanism achieves automated assembly and detection of the panels, improving assembly efficiency and quality while reducing labor and time costs.

Description

Technical Field

[0001] This utility model relates to the field of automated assembly technology, and in particular to an elevator hanging plate assembly mechanism. Background Technology

[0002] In the assembly and production of elevator panels, the industry commonly uses conveyor belts or roller conveyors combined with manual operation. This traditional assembly method has many drawbacks: First, manual operation is inefficient and cannot meet the needs of large-scale production; second, due to the difficulty in guaranteeing the precision of manual operation, the quality of the assembled elevator panels is often inconsistent. For example, in the tapping process, inconsistent thread patterns often occur during manual operation or single-machine operation, which not only reduces product yield but also results in long cycle times and low production efficiency. Furthermore, the traditional assembly method lacks a reasonable layout and efficient connection between the various assembly processes, failing to fully utilize the performance advantages of the equipment and making it difficult to achieve efficient and precise assembly of elevator panels. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide an elevator panel assembly mechanism that realizes automated assembly and testing of panels, improves assembly efficiency and quality, and reduces labor and time costs.

[0004] The technical solution adopted by this utility model to solve its technical problem is: an elevator hanging plate assembly mechanism, which sequentially includes a hanging plate loading mechanism, a first assembly workbench, a second assembly workbench, a third assembly workbench, a fourth assembly workbench, and a hanging plate unloading mechanism. The first assembly workbench is provided with a first material transfer mechanism, two tapping machines, and a first conveying mechanism. The first material transfer mechanism is located on one side of the first conveying mechanism and the two tapping machines. The second assembly workbench is provided with a second material transfer mechanism, a riveting wheel loading mechanism, a riveting mechanism, and a second conveying mechanism. The third assembly workbench is provided with a third material transfer mechanism, a guide wheel loading assembly mechanism, a screw loading assembly mechanism, and a third conveying mechanism. The fourth assembly workbench is provided with a fourth material transfer mechanism, a hook loading assembly mechanism, and a detection mechanism.

[0005] In one embodiment, the elevator mounting plate assembly mechanism includes a multi-axis robotic arm and several feeding worktables arranged in an array. The feeding worktables are provided with contour positioning plates spaced apart in sequence, and gaps are formed between adjacent contour positioning plates for placing the mounting plates. The drive end of the multi-axis robotic arm is provided with a first gripper assembly for gripping the mounting plates and a first camera detection assembly for detecting the position of the mounting plates. The first gripper assembly includes a gripper cylinder and two contour clamping plates. The drive end of the gripper cylinder is connected to the two contour clamping plates, and the gripper cylinder drives the two contour clamping plates to clamp the mounting plates.

[0006] In one embodiment, the first material transfer mechanism of the elevator panel assembly mechanism includes a linear module and a contour jig for placing the panel. The linear module is mounted on the first assembly workbench, and the drive end of the linear module is connected to the contour jig. The contour jig slides in cooperation with the first assembly workbench. The linear module is used to drive the contour jig to move the panel horizontally. The first material transfer mechanism includes a first three-axis drive mechanism and a suction cup assembly. The first three-axis drive mechanism is mounted on the first assembly workbench, and the drive end of the first three-axis drive mechanism is connected to the suction cup assembly. The first three-axis drive mechanism is used to drive the suction cup assembly to pick up the panel on the first material transfer mechanism.

[0007] In one embodiment, the first assembly workbench of the elevator mounting plate assembly mechanism is further provided with a positioning component for preliminary positioning of the mounting plate and a second camera detection component for detecting the mounting plate after tapping. The positioning component is located between the tapping machine and the mounting plate loading mechanism, and the second camera detection component is located on one side of the first material transfer mechanism. The positioning component includes a positioning platform for placing the mounting plate and several pushing components for aligning the mounting plate. The several pushing components are distributed on one side of the positioning platform and are used to push and align the mounting plate on the positioning platform.

[0008] In one embodiment, the riveting wheel feeding mechanism of the elevator hanging plate assembly mechanism includes a riveting wheel vibratory feeder feeding mechanism, a receiving assembly, and a clamping assembly. The receiving assembly includes a smooth rod cylinder and a receiving seat. The driving end of the smooth rod cylinder is connected to the receiving seat. The receiving seat is provided with two receiving slots. The smooth rod cylinder drives the two receiving slots of the receiving seat to sequentially dock with the feeding end of the riveting wheel vibratory feeder feeding mechanism. The clamping assembly includes a second three-axis drive mechanism and two second gripper assemblies. The driving end of the second three-axis drive mechanism is connected to the two second gripper assemblies. The second three-axis drive mechanism drives the two second gripper assemblies to clamp the riveting wheels in the two receiving slots and place them on the first transfer mechanism. The first transport mechanism places the hanging plate on the first transfer mechanism, so that the riveting holes of the hanging plate are positioned and engaged with the riveting wheels. The riveting mechanism rivets the hanging plate and the riveting wheels.

[0009] In one embodiment, the guide wheel feeding assembly mechanism of the elevator mounting plate assembly mechanism includes a guide wheel vibratory feeder feeding mechanism, a first limiting component, and a guide wheel assembly assembly. The guide wheel assembly assembly includes a mounting base, a first dual-axis drive mechanism, a rotary motor, and a third gripper assembly. The first dual-axis drive mechanism is mounted on the mounting base, and its drive end is connected to the rotary motor. The drive end of the rotary motor is connected to the third gripper assembly. The third gripper assembly is used to clamp the guide wheel on the guide wheel vibratory feeder feeding mechanism. The first dual-axis drive mechanism and the rotary motor cooperate to tighten the guide wheel on the third gripper assembly onto the mounting plate of the third material transfer mechanism. The first limiting component includes a limiting cylinder and a limiting plate. The drive end of the limiting cylinder is connected to the limiting plate, and the limiting cylinder drives the limiting plate to limit the guide wheel at the discharge port of the guide wheel vibratory feeder feeding mechanism.

[0010] In one embodiment, the screw feeding assembly mechanism of the elevator mounting plate assembly mechanism includes a screw feeder, a third three-axis drive mechanism, and a screw fastening mechanism. The screw feeder is located below the screw fastening mechanism. The drive end of the third three-axis drive mechanism is connected to the screw fastening mechanism. The third three-axis drive mechanism drives the screw fastening mechanism to pick up the screws from the screw feeder and fasten them onto the mounting plate of the third transfer mechanism.

[0011] In one embodiment, the hook feeding assembly mechanism of the elevator mounting plate assembly mechanism includes a hook vibratory feeder feeding mechanism, a second limiting component that limits the hook at the outlet of the hook vibratory feeder feeding mechanism, a second dual-axis drive mechanism, a connecting plate, a fourth gripper assembly, and a screw-driving mechanism. The drive end of the second dual-axis drive mechanism is connected to the connecting plate. The fourth gripper assembly and the screw-driving mechanism are mounted on the connecting plate. The fourth gripper assembly is located below the screw-driving mechanism. The second dual-axis drive mechanism drives the fourth gripper assembly to clamp the hook on the hook vibratory feeder feeding mechanism and assemble the hook onto the mounting plate of the fourth transfer mechanism. The second dual-axis drive mechanism drives the screw-driving mechanism to tighten the hook onto the mounting plate.

[0012] In one embodiment, the detection mechanism of the elevator panel assembly mechanism is installed on the side of the connecting plate. The detection mechanism includes a CCD camera and a light source. The light source is located below the CCD camera. The second dual-axis drive mechanism drives the CCD camera to take pictures and detect the assembled panel on the fourth material transfer mechanism.

[0013] The beneficial effects of this application are as follows:

[0014] This application provides an elevator panel assembly mechanism. This mechanism, through the coordinated operation of a panel loading mechanism, a first assembly workbench, a second assembly workbench, a third assembly workbench, a fourth assembly workbench, and a panel unloading mechanism, achieves automated loading, drilling, assembly, inspection, and unloading of the panels. This elevator panel assembly mechanism automates panel assembly and inspection, improving assembly efficiency and quality while reducing labor and time costs.

[0015] The elevator panel assembly mechanism effectively solves the problems of inconsistent threads, low yield, and long cycle time in traditional tapping processes by setting two tapping machines in sequence on the first assembly workbench and rationally allocating the tapping objects and tapping spacing between the two tapping machines through the control system. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of an elevator mounting plate assembly mechanism according to an embodiment of this application;

[0017] Figure 2 This is a schematic diagram of the first assembly workbench of the elevator mounting plate assembly mechanism according to an embodiment of this application;

[0018] Figure 3 This is a schematic diagram of the second assembly workbench of the elevator mounting plate assembly mechanism according to an embodiment of this application;

[0019] Figure 4 This is a schematic diagram of the third and fourth assembly workbenches of the elevator mounting plate assembly mechanism according to an embodiment of this application.

[0020] Figure 5 This is a schematic diagram of the guide wheel feeding assembly mechanism of the elevator hanging plate assembly mechanism according to an embodiment of this application;

[0021] Figure 6 This is a schematic diagram of the fourth assembly workbench of the elevator mounting plate assembly mechanism according to an embodiment of this application;

[0022] in:

[0023] 1. Hanging plate loading mechanism; 2. Hanging plate unloading mechanism; 3. First material transfer mechanism; 4. Tapping machine; 5. First conveying mechanism; 6. Second material transfer mechanism; 7. Riveting wheel loading mechanism; 8. Riveting mechanism; 9. Second conveying mechanism; 10. Third material transfer mechanism; 11. Guide wheel loading assembly mechanism; 12. Screw loading assembly mechanism; 13. Third conveying mechanism; 14. Fourth material transfer mechanism; 15. Hook loading assembly mechanism; 16. Detection mechanism; 17. Positioning component; 18. Second camera detection component; 100. Multi-axis robotic arm; 101. Unloading worktable; 102. First gripper assembly; 103. First camera detection component; 32. Contouring fixture; 51. First three-axis drive mechanism; 52. Suction cup assembly; 171. Positioning table; 172. Pushing component; 71. Riveting wheel vibratory feeder loading mechanism; 72. 73. Receiving assembly; 721. Clamping assembly; 722. Smooth rod cylinder; 723. Receiving seat; 734. Receiving groove; 751. Second three-axis drive mechanism; 762. Second gripper assembly; 111. Guide wheel vibratory feeder feeding mechanism; 112. First limit assembly; 113. Guide wheel assembly assembly; 001. Mounting base; 002. First dual-axis drive mechanism; 003. Rotary motor; 004. Third gripper assembly; 005. Limit cylinder; 006. Limit plate; 121. Screw feeder; 122. Third three-axis drive mechanism; 123. Screw fastening mechanism; 151. Hook vibratory feeder feeding mechanism; 152. Second limit assembly; 153. Second dual-axis drive mechanism; 154. Connecting plate; 155. Fourth gripper assembly; 156. Screw driving mechanism; 161. CCD camera; 162. Light source. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] like Figure 1 As shown, an embodiment of this application provides an elevator mounting plate assembly mechanism, which sequentially includes a mounting plate loading mechanism 1, a first assembly workbench, a second assembly workbench, a third assembly workbench, a fourth assembly workbench, and a mounting plate unloading mechanism 2. The first assembly workbench is provided with a first material transfer mechanism 3, two tapping machines 4, and a first conveying mechanism 5. The first material transfer mechanism 3 is located on one side of the first conveying mechanism 5 and the two tapping machines 4. The second assembly workbench is provided with a second material transfer mechanism 6, a riveting wheel loading mechanism 7, a riveting mechanism 8, and a second conveying mechanism 9. The third assembly workbench is provided with a third material transfer mechanism 10, a guide wheel loading assembly mechanism 11, a screw loading assembly mechanism 12, and a third conveying mechanism 13. The fourth assembly workbench is provided with a fourth material transfer mechanism 14, a hook loading assembly mechanism 15, and a detection mechanism 16.

[0026] Specifically, multiple hanging plates are first placed sequentially on the worktable of the feeding mechanism. The multi-axis robotic arm 100 drives the first gripper assembly 102 to clamp the hanging plates and transfer them to the positioning assembly 17. The positioning assembly 17 positions and aligns the hanging plates. Then, the multi-axis robotic arm 100 drives the first gripper assembly 102 to clamp the hanging plates and transfer them to the contour jig 32 of the first material transfer mechanism 3. The linear module of the first material transfer mechanism 3 drives the contour jig 32 to move the hanging plates to the underside of a tapping machine 4. The tapping machine 4 performs thread processing on the hanging plates. After the thread processing is completed, the first material transfer mechanism 3 drives the hanging plates to the underside of another tapping machine 4. The tapping machine 4 performs thread processing on the hanging plates. The processing dimensions of the two tapping machines 4 are different. After the multiple threaded holes of the mounting plate are processed, the first material transfer mechanism 3 drives the mounting plate to move to the side of the second camera detection component 18. The second camera detection component 18 takes pictures of the threaded holes of the mounting plate for inspection. At the same time, the second material transfer mechanism 6 on the second assembly workbench drives the contour jig 32 to move to the side of the riveting wheel loading mechanism 7. The clamping component 73 of the riveting wheel loading mechanism 7 clamps the riveting wheel on the receiving component 72 and places it on the contour jig 32 of the second material transfer mechanism 6. After the mounting plate on the first material transfer mechanism 3 is inspected, the first three-axis drive mechanism 51 of the first conveying mechanism 5 drives the suction cup component 52 to suction the mounting plate on the first material transfer mechanism 3 and transfer it to the riveting wheel of the second material transfer mechanism 6 for assembly. The second material transfer mechanism 6 drives the mounting plate and the riveting wheel to move to the bottom of the riveting mechanism 8. The riveting mechanism 8 rivets the riveting wheel and the mounting plate together. Next, the second transfer mechanism 6 drives the hanging plate to one side of the second transport mechanism 9. The second transport mechanism 9 transports the hanging plate to the third transfer mechanism 10. The third transfer mechanism 10 drives the hanging plate to move between the guide wheel loading assembly mechanism 11 and the screw loading assembly mechanism 12. The guide wheel loading assembly mechanism 11 and the screw loading assembly mechanism 12 cooperate to tighten the guide wheels and screws onto the hanging plate. Then, the third transfer mechanism 10 drives the hanging plate to one side of the third transport mechanism 13. The third transport mechanism 13 transports the hanging plate to the fourth transfer mechanism 14. The fourth transfer mechanism 14 moves the hanging plate to one side of the hook loading assembly mechanism 15. The hook loading assembly mechanism 15 assembles the hooks onto the hanging plate. The detection mechanism 16 takes photos of four points on the hanging plate to ensure the quality of the hanging plate assembly. Then, the unloading mechanism unloads the assembled hanging plate from the fourth transfer mechanism 14. The first transfer mechanism 3, the second transfer mechanism 6, the third transfer mechanism 10, and the fourth transfer mechanism 14 have the same structure and can be adjusted according to requirements. The first handling mechanism 5, the second handling mechanism 9, and the third handling mechanism 13 have the same structure and can be adjusted according to requirements.

[0027] In the above structure, the automated loading, drilling, assembly, inspection, and unloading operations of the hanging panel are achieved through the coordinated operation of the hanging panel loading mechanism 1, the first assembly workbench, the second assembly workbench, the third assembly workbench, the fourth assembly workbench, and the hanging panel unloading mechanism 2. Furthermore, by sequentially arranging two tapping machines on the first assembly workbench and rationally allocating the tapping targets and tapping spacing between the two machines through a control system, the problems of inconsistent threads, low yield, and long cycle times in traditional tapping processes are effectively solved. This elevator hanging panel assembly mechanism realizes automated assembly and inspection of the hanging panel, improving assembly efficiency and quality while reducing labor and time costs.

[0028] like Figure 1 As shown, in one embodiment, the elevator mounting plate assembly mechanism's mounting plate loading mechanism 1 includes a multi-axis robotic arm 100 and a plurality of loading worktables 101 arranged in an array. The loading worktables 101 are sequentially spaced with contour positioning plates, and gaps are formed between adjacent contour positioning plates for placing the mounting plates. The drive end of the multi-axis robotic arm 100 is provided with a first gripper assembly 102 for gripping the mounting plates and a first camera detection assembly 103 for detecting the position of the mounting plates. The first gripper assembly 102 includes a gripper cylinder and two contour clamping plates. The drive end of the gripper cylinder is connected to the two contour clamping plates, and the gripper cylinder drives the two contour clamping plates to clamp the mounting plates. Four unloading worktables 101 are arranged along the array, and multiple hanging plates are placed sequentially on the four unloading worktables 101. A multi-axis robotic arm 100 is located between the four unloading worktables 101. The multi-axis robotic arm 100 drives the first gripper assembly 102 and the first camera detection assembly 103 to move above the worktables. The first camera detection assembly 103 takes pictures to locate the position of the hanging plates. The multi-axis robotic arm 100 drives the first gripper assembly 102 to clamp the hanging plates on the unloading worktables 101 and transfer them to the positioning platform 171 of the positioning assembly 17. The hanging plate unloading mechanism 2 and the hanging plate loading mechanism 1 have the same structure and can also be adjusted according to requirements. The setting of the hanging plate loading mechanism 1 improves the clamping accuracy and transfer efficiency of the hanging plates.

[0029] like Figure 2As shown, in one embodiment, the first material transfer mechanism 3 of the elevator mounting plate assembly mechanism includes a linear module and a contour jig 32 for placing the mounting plate. The linear module is mounted on the first assembly workbench, and the drive end of the linear module is connected to the contour jig 32. The contour jig 32 is slidably engaged with the first assembly workbench. The linear module is used to drive the contour jig 32 to move the mounting plate horizontally. The first conveying mechanism 5 includes a first three-axis drive mechanism 51 and a suction cup assembly 52. ​​The first three-axis drive mechanism 51 is mounted on the first assembly workbench, and the drive end of the first three-axis drive mechanism 51 is connected to the suction cup assembly 52. ​​The first three-axis drive mechanism 51 is used to drive the suction cup assembly 52 to pick up the mounting plate on the first material transfer mechanism 3. The multi-axis robotic arm 100 drives the mounting plate to be transferred onto the contour jig 32. The linear module drives the contour jig 32 to move sequentially to below the two tapping machines 4. The tapping machines 4 perform thread processing on the mounting plate on the contour jig 32. After the mounting plate is processed, the linear module drives the contour jig 32 to move the mounting plate to one side of the first transport mechanism 5. The first three-axis drive mechanism 51 of the first transport mechanism 5 drives the suction cup assembly 52 to pick up the mounting plate on the contour jig 32 and transfer it to the second transfer mechanism 6. The second transfer mechanism 6, the third transfer mechanism 10, and the fourth transfer mechanism 14 have the same structure as the first transfer mechanism 3 and can be adjusted according to requirements. The second transport mechanism 9 and the third transport mechanism 13 have the same structure as the first transport mechanism 5 and can also be adjusted according to requirements. The second gripper assembly 732, the third gripper assembly 004, the fourth gripper assembly 155, and the first gripper assembly 102 have the same structure. The first transfer mechanism 3 facilitates the positioning and transfer of the mounting plate, improving the transfer efficiency. The first transport mechanism 5 facilitates the picking up and transporting of the mounting plate, improving the transport efficiency.

[0030] like Figure 2As shown, in one embodiment, the first assembly workbench of the elevator mounting plate assembly mechanism is further provided with a positioning component 17 for preliminary positioning of the mounting plate and a second camera detection component 18 for detecting the mounting plate after tapping. The positioning component 17 is located between the tapping machine 4 and the mounting plate loading mechanism 1, and the second camera detection component 18 is located on one side of the first material transfer mechanism 3. The positioning component 17 includes a positioning platform 171 for placing the mounting plate and several pushing components 172 for aligning the mounting plate. The several pushing components 172 are distributed on one side of the positioning platform 171 and are used to push and align the mounting plate on the positioning platform 171. The pushing component 172 includes a pushing cylinder and a pushing plate, and the drive end of the pushing cylinder is connected to the pushing plate. The multi-axis robotic arm 100 drives the first gripper assembly 102 to move the hanging plate onto the positioning table 171. Simultaneously, the pushing cylinders of multiple pushing assemblies 172 drive the pushing plates to push various parts of the hanging plate, causing it to align on the positioning table 171. After alignment, the multi-axis robotic arm 100 drives the first gripper assembly 102 to clamp the hanging plate again and move it onto the contour jig 32 of the first transfer mechanism 3. Once the thread machining of the hanging plate is complete, the first transfer mechanism 3 drives the hanging plate to one side of the second camera detection assembly 18. The second camera detection assembly 18 takes pictures of the threaded holes on the hanging plate to ensure the accuracy of the threaded hole machining. The positioning assembly 17 facilitates the alignment of the hanging plate and, in conjunction with the multi-axis robotic arm 100, achieves accurate placement of the hanging plate. The second camera detection assembly 18 facilitates the detection of the machining position of the threaded holes on the hanging plate, ensuring the accuracy of the threaded hole machining.

[0031] like Figure 3As shown, in one embodiment, the riveting wheel feeding mechanism 7 of the elevator mounting plate assembly mechanism includes a riveting wheel vibratory feeder feeding mechanism 71, a receiving assembly 72, and a clamping assembly 73. The receiving assembly 72 includes a smooth rod cylinder 721 and a receiving seat 722. The driving end of the smooth rod cylinder 721 is connected to the receiving seat 722. The receiving seat 722 is provided with two receiving slots 723. The smooth rod cylinder 721 drives the two receiving slots 723 of the receiving seat 722 to sequentially dock with the feeding end of the riveting wheel vibratory feeder feeding mechanism 71. The clamping assembly 73 includes a second three-axis drive mechanism 731 and two second gripper assemblies 732. The drive end of the second three-axis drive mechanism 731 is connected to the two second gripper assemblies 732. The second three-axis drive mechanism 731 drives the two second gripper assemblies 732 to clamp the riveting wheels in the two receiving slots 723 and place them on the first material transfer mechanism 3. The first conveying mechanism 5 places the hanging plate on the first material transfer mechanism 3, so that the riveting hole of the hanging plate is positioned and engaged with the riveting wheel. The riveting mechanism 8 rivets the hanging plate and the riveting wheel. The riveting wheel vibratory feeder feeding mechanism 71 includes a riveting wheel vibratory feeder and a linear vibrator. One end of the linear vibrator is connected to the riveting wheel vibratory feeder, and the other end of the linear vibrator corresponds to the receiving seat 722 of the receiving assembly 72. The pneumatic cylinder 721 drives the receiving seat 722, which in turn drives two receiving slots 723 to correspond sequentially with the discharge port of the riveting wheel vibratory feeder 71. This causes the riveting wheel to move into the receiving slot 723 of the receiving seat 722. The second three-axis drive mechanism 731 of the clamping assembly 73 drives two second gripper assemblies 732 to clamp the riveting wheel in the receiving slot 723 and transfer it to the contour jig 32 of the second transfer mechanism 6. Then, the first conveying mechanism 5 places the hanging plate on the contour jig 32, so that one end of the riveting wheel extends into the riveting hole of the hanging plate. Next, the second transfer mechanism 6 drives the hanging plate and the riveting wheel to move below the riveting mechanism 8. The riveting mechanism 8 rivets the hanging plate and the riveting wheel, so that the riveting wheel is assembled on the hanging plate. The setting of this riveting wheel feeding mechanism 7 facilitates the feeding of the riveting wheel and improves the feeding efficiency of the riveting wheel.

[0032] like Figure 4 and Figure 5As shown, in one embodiment, the guide wheel feeding assembly mechanism 11 of the elevator hanging plate assembly mechanism includes a guide wheel vibratory feeder feeding mechanism 111, a first limiting component 112, and a guide wheel assembly assembly 113. The guide wheel assembly assembly 113 includes a mounting base 001, a first dual-axis drive mechanism 002, a rotary motor 003, and a third gripper assembly 004. The first dual-axis drive mechanism 002 is mounted on the mounting base 001, and the drive end of the first dual-axis drive mechanism 002 is connected to the rotary motor 003. The drive end of the rotary motor 003 is connected to the third gripper assembly 004. The claw assembly 004 is connected, and the third gripper assembly 004 is used to clamp the guide wheel on the guide wheel vibratory feeder feeding mechanism 111. The first dual-axis drive mechanism 002 and the rotary motor 003 cooperate to tighten the guide wheel on the third gripper assembly 004 onto the hanging plate of the third transfer mechanism 10. The first limiting assembly 112 includes a limiting cylinder 005 and a limiting plate 006. The driving end of the limiting cylinder 005 is connected to the limiting plate 006. The limiting cylinder 005 drives the limiting plate 006 to limit the guide wheel at the discharge port of the guide wheel vibratory feeder feeding mechanism 111. The second conveying mechanism 9 transfers the hanging plate to the contour jig 32 of the third transfer mechanism 10. The third transfer mechanism 10 drives the hanging plate to move between the guide wheel feeding assembly mechanism 11 and the screw feeding assembly mechanism 12. The guide wheel feeding assembly mechanism 11 is located below the hanging plate, and the screw feeding assembly mechanism is located above the hanging plate. The first dual-axis drive mechanism 002 of the guide wheel assembly assembly 113 drives the rotary motor 003 and the third gripper assembly 004 to grip and transfer the guide wheel from the discharge port of the guide wheel vibratory feeder feeding mechanism 111 to the corresponding position at the bottom of the hanging plate. The rotary motor 003 drives the third gripper assembly 004 to rotate the guide wheel and mount it on the hanging plate. The screw feeding assembly mechanism 12 picks up the screw and transfers it to the position where it docks with the guide wheel and tightens the screw onto the guide wheel. The limiting cylinder 005 of the first limiting assembly 112 drives the limiting plate 006 to limit the guide wheel at the discharge port of the guide wheel vibratory feeder feeding mechanism 111, preventing the guide wheel from falling out of the discharge port. This setting improves the feeding and assembly efficiency of the guide wheel.

[0033] like Figure 4As shown, in one embodiment, the screw feeding and assembly mechanism 12 of the elevator mounting plate assembly mechanism includes a screw feeder 121, a third three-axis drive mechanism 122, and a screw fastening mechanism 123. The screw feeder 121 is located below the screw fastening mechanism 123. The drive end of the third three-axis drive mechanism 122 is connected to the screw fastening mechanism 123. The third three-axis drive mechanism 122 drives the screw fastening mechanism 123 to pick up the screws from the screw feeder 121 and lock them onto the mounting plate of the third transfer mechanism 10. The third transfer mechanism 10 drives the mounting plate to move between the guide wheel feeding and assembly mechanism 11 and the screw feeding and assembly mechanism 12. The guide wheel feeding and assembly mechanism 11 feeds and assembles the guide wheels. The third three-axis drive mechanism 122 of the screw feeding and assembly mechanism 12 drives the screw fastening mechanism 123 to pick up the screws from the screw feeder 121 and transfer them to the guide wheels. The screw fastening mechanism 123 locks the screws onto the guide wheels of the mounting plate. This arrangement improves the efficiency of screw feeding and assembly.

[0034] like Figure 6 As shown, in one embodiment, the hook feeding assembly mechanism 15 of the elevator mounting plate assembly mechanism includes a hook vibratory feeder feeding mechanism 151, a second limiting component 152 that limits the hook at the outlet of the hook vibratory feeder feeding mechanism 151, a second dual-axis drive mechanism 153, a connecting plate 154, a fourth gripper assembly 155, and a screw-driving mechanism 156. The drive end of the second dual-axis drive mechanism 153 is connected to the connecting plate 154. The fourth gripper assembly 155 and the screw-driving mechanism 156 are mounted on the connecting plate 154. The fourth gripper assembly 155 is located below the screw-driving mechanism 156. The second dual-axis drive mechanism 153 drives the fourth gripper assembly 155 to clamp the hook on the hook vibratory feeder feeding mechanism 151 and assemble the hook on the mounting plate of the fourth transfer mechanism 14. The second dual-axis drive mechanism 153 drives the screw-driving mechanism 156 to tighten the hook on the mounting plate. The third conveying mechanism 13 transports the hanging plate to the contour jig 32 of the fourth transfer mechanism 14. The fourth transfer mechanism 14 drives the contour jig 32 to move to one side of the hook loading and assembly mechanism 15. The hook vibratory feeder loading mechanism 151 loads the hooks. The second dual-axis drive mechanism 153 drives the connecting plate 154 to drive the fourth gripper assembly 155 to clamp the hooks on the hook vibratory feeder loading mechanism 151. The second limiting assembly 152 limits the hooks at the discharge point of the hook vibratory feeder loading mechanism 151. The second dual-axis drive mechanism 153 drives the hooks to move to the hanging plate of the fourth transfer mechanism 14. The second dual-axis drive mechanism 153 drives the hooks to move downwards and extend into the assembly opening of the hanging plate. Then, it drives the hooks to move horizontally so that the inclined part of the hooks is assembled in the hanging plate. Then, the screw-driving mechanism 156 tightens the screws on the hooks and the hanging plate to fix the hooks and the hanging plate. Among them, the screw-driving mechanism 156 is a screw-driving machine in the prior art. The hook feeding and assembly mechanism 15 improves the efficiency of hook feeding and assembly.

[0035] like Figure 6 As shown, in one embodiment, the detection mechanism 16 of the elevator panel assembly mechanism is installed on the side of the connecting plate 154. The detection mechanism 16 includes a CCD camera 161 and a light source 162. The light source 162 is located below the CCD camera 161. A second dual-axis drive mechanism 153 drives the CCD camera 161 to take pictures and detect the assembled panel on the fourth transfer mechanism 14. The second dual-axis drive mechanism 153 drives the connecting plate 154 to drive the CCD camera 161 to take pictures and detect the assembled panel on the fourth transfer mechanism 14. The setting of this detection mechanism 16 ensures the accuracy of the detection.

[0036] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An elevator hanging panel assembly mechanism, characterized in that, The assembly includes, in sequence, a hanging plate loading mechanism (1), a first assembly workbench, a second assembly workbench, a third assembly workbench, a fourth assembly workbench, and a hanging plate unloading mechanism (2). The first assembly workbench is equipped with a first material transfer mechanism (3), two tapping machines (4), and a first conveying mechanism (5). The first material transfer mechanism (3) is located on one side of the first conveying mechanism (5) and the two tapping machines (4). The second assembly workbench is equipped with a second material transfer mechanism (6), a riveting wheel loading mechanism (7), a riveting mechanism (8), and a second conveying mechanism (9). The third assembly workbench is equipped with a third material transfer mechanism (10), a guide wheel loading assembly mechanism (11), a screw loading assembly mechanism (12), and a third conveying mechanism (13). The fourth assembly workbench is equipped with a fourth material transfer mechanism (14), a hook loading assembly mechanism (15), and a detection mechanism (16).

2. The elevator panel assembly mechanism of claim 1, wherein, The hanging plate loading mechanism (1) includes a multi-axis robotic arm (100) and several feeding worktables (101) arranged in an array. The feeding worktables (101) are arranged with contour positioning plates at intervals, and gaps are formed between adjacent contour positioning plates for placing hanging plates. The driving end of the multi-axis robotic arm (100) is provided with a first gripper assembly (102) for gripping the hanging plate and a first camera detection assembly (103) for detecting the position of the hanging plate. The first gripper assembly (102) includes a gripper cylinder and two contour clamping plates. The driving end of the gripper cylinder is connected to the two contour clamping plates, and the gripper cylinder drives the two contour clamping plates to clamp the hanging plate.

3. The elevator panel assembly mechanism of claim 1, wherein, The first material transfer mechanism (3) includes a linear module and a contour jig (32) for placing the hanging plate. The linear module is installed on the first assembly workbench. The drive end of the linear module is connected to the contour jig (32). The contour jig (32) is slidably engaged with the first assembly workbench. The linear module is used to drive the contour jig (32) to move the hanging plate horizontally. The first material handling mechanism (5) includes a first three-axis drive mechanism (51) and a suction cup assembly (52). The first three-axis drive mechanism (51) is installed on the first assembly workbench. The drive end of the first three-axis drive mechanism (51) is connected to the suction cup assembly (52). The first three-axis drive mechanism (51) is used to drive the suction cup assembly (52) to pick up the hanging plate on the first material transfer mechanism (3).

4. The elevator panel assembly mechanism of claim 1, wherein, The first assembly workbench is also provided with a positioning component (17) for preliminary positioning of the hanging plate and a second camera detection component (18) for detecting the hanging plate after tapping. The positioning component (17) is located between the tapping machine (4) and the hanging plate loading mechanism (1). The second camera detection component (18) is located on one side of the first material transfer mechanism (3). The positioning component (17) includes a positioning table (171) for placing the hanging plate and several pushing components (172) for correcting the hanging plate. Several pushing components (172) are distributed on one side of the positioning table (171). The pushing components (172) are used to push and correct the hanging plate on the positioning table (171).

5. The elevator panel assembly mechanism of claim 1, wherein, The riveting wheel feeding mechanism (7) includes a riveting wheel vibratory feeder feeding mechanism (71), a receiving assembly (72), and a clamping assembly (73). The receiving assembly (72) includes a smooth rod cylinder (721) and a receiving seat (722). The driving end of the smooth rod cylinder (721) is connected to the receiving seat (722). The receiving seat (722) is provided with two receiving slots (723). The smooth rod cylinder (721) drives the two receiving slots (723) of the receiving seat (722) to sequentially dock with the feeding end of the riveting wheel vibratory feeder feeding mechanism (71). The clamping assembly (73) The device includes a second three-axis drive mechanism (731) and two second gripper assemblies (732). The drive end of the second three-axis drive mechanism (731) is connected to the two second gripper assemblies (732). The second three-axis drive mechanism (731) drives the two second gripper assemblies (732) to clamp the riveting wheels in the two receiving slots (723) and place them on the first material transfer mechanism (3). The first material transfer mechanism (5) places the hanging plate on the first material transfer mechanism (3) so that the riveting hole of the hanging plate is positioned and engaged with the riveting wheel. The riveting mechanism (8) rivets the hanging plate and the riveting wheel.

6. The elevator panel assembly mechanism of claim 1, wherein, The guide wheel feeding assembly mechanism (11) includes a guide wheel vibratory feeder feeding mechanism (111), a first limiting component (112), and a guide wheel assembly assembly (113). The guide wheel assembly assembly (113) includes a mounting base (001), a first dual-axis drive mechanism (002), a rotary motor (003), and a third gripper assembly (004). The first dual-axis drive mechanism (002) is mounted on the mounting base (001). The drive end of the first dual-axis drive mechanism (002) is connected to the rotary motor (003), and the drive end of the rotary motor (003) is connected to the third gripper assembly (004). The three-claw assembly (004) is used to clamp the guide wheel on the guide wheel vibratory feeder feeding mechanism (111). The first dual-axis drive mechanism (002) and the rotary motor (003) cooperate to tighten the guide wheel on the third claw assembly (004) onto the hanging plate of the third material transfer mechanism (10). The first limiting assembly (112) includes a limiting cylinder (005) and a limiting plate (006). The driving end of the limiting cylinder (005) is connected to the limiting plate (006). The limiting cylinder (005) drives the limiting plate (006) to limit the guide wheel at the discharge port of the guide wheel vibratory feeder feeding mechanism (111).

7. The elevator panel assembly mechanism of claim 1, wherein, The screw feeding assembly mechanism (12) includes a screw feeder (121), a third three-axis drive mechanism (122), and a screw fastening mechanism (123). The screw feeder (121) is located below the screw fastening mechanism (123). The drive end of the third three-axis drive mechanism (122) is connected to the screw fastening mechanism (123). The third three-axis drive mechanism (122) drives the screw fastening mechanism (123) to pick up the screws on the screw feeder (121) and lock them onto the hanging plate of the third material transfer mechanism (10).

8. The elevator panel assembly mechanism of claim 1, wherein, The hook feeding assembly mechanism (15) includes a hook vibratory feeder feeding mechanism (151), a second limiting component (152) for limiting the hook at the outlet of the hook vibratory feeder feeding mechanism (151), a second dual-axis drive mechanism (153), a connecting plate (154), a fourth gripper assembly (155), and a screw-driving mechanism (156). The driving end of the second dual-axis drive mechanism (153) is connected to the connecting plate (154). The fourth gripper assembly (155) and the screw-driving mechanism (156) are mounted on the connecting plate (154). The fourth gripper assembly (155) is located below the screw-driving mechanism (156). The second dual-axis drive mechanism (153) drives the fourth gripper assembly (155) to clamp the hook on the hook vibratory feeder feeding mechanism (151) and assemble the hook on the hanging plate of the fourth material transfer mechanism (14). The second dual-axis drive mechanism (153) drives the screw-driving mechanism (156) to tighten the hook on the hanging plate.

9. The elevator panel assembly mechanism of claim 8, wherein, The detection mechanism (16) is installed on the side of the connecting plate (154). The detection mechanism (16) includes a CCD camera (161) and a light source (162). The light source (162) is located below the CCD camera (161). The second dual-axis drive mechanism (153) drives the CCD camera (161) to take pictures and detect the assembled hanging plate on the fourth material transfer mechanism (14).

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