An automatic sanding surface treatment machine for bamboo and wood composite boards

Abstract

This utility model provides an automatic sanding surface treatment machine for bamboo and wood composite boards, relating to the field of wood processing machinery technology. It includes a movable dust-collecting follow-up component and a set of support frames. The movable dust-collecting follow-up component is installed on one side of the outer wall of the support frames. The movable dust-collecting follow-up component includes a fixing member, on the top of which a vacuum cleaner is fixedly installed. By setting up a movable dust-collecting follow-up component, dust can be promptly adsorbed near the source of dust generated during sanding. Compared with a fixed dust inlet, this greatly improves dust collection efficiency, effectively reducing the dust concentration in the working environment, successfully improving the working environment, and protecting the health of operators. Simultaneously, timely dust removal prevents dust from re-adhering to the wood board surface or being drawn into the sanding mechanism, avoiding secondary pollution or scratches on the sanded surface, thus helping to improve the sanding quality and smoothness of the wood board surface.

Description

Technical Field

[0001] This utility model relates to the field of wood processing machinery technology, and in particular to an automatic sanding surface treatment machine for bamboo and wood composite boards. Background Technology

[0002] Bamboo-wood composite flooring is a recycled product made from bamboo and wood. Its top and bottom layers are made of high-quality bamboo, while its core layer is mostly made of wood such as fir and camphor. Its production relies on sophisticated machinery and equipment, advanced science and technology, and standardized production processes. It undergoes nearly 40 complex processes, including anti-corrosion, anti-corrosion, moisture-proof, high pressure, high temperature, gluing, and grinding, to become a new type of composite flooring.

[0003] The automatic sanding surface treatment machine for bamboo and wood composite boards is an automated equipment specifically designed for surface processing of bamboo and wood composite boards. It uses a motor to drive sanding components such as sanding belts and grinding wheels to rotate at high speed. By utilizing the principle of friction, it polishes the surface of the bamboo and wood composite boards, thereby eliminating defects such as unevenness and burrs, and improving the flatness, smoothness, and texture of the board surface.

[0004] The existing automatic sanding surface treatment machine for bamboo and wood composite boards has the following shortcomings:

[0005] 1) Existing automatic sanding machines for bamboo and wood composite board surfaces typically use fixed dust suction ports, which make it difficult to consistently target the dust source during the sanding process. This results in a large amount of dust not being removed in time, which then permeates the work area, creating a harsh working environment and affecting the health of operators. Long-term exposure to such an environment may lead to occupational diseases such as respiratory illnesses. At the same time, a large amount of dust will enter the internal structure of the sander, such as the motor, accelerating the wear and tear of these components, thereby reducing the performance and lifespan of the equipment, and increasing the frequency and cost of equipment maintenance. Utility Model Content

[0006] This utility model proposes an automatic sanding surface treatment machine for bamboo and wood composite boards. By setting up a movable dust-collecting follow-up component, it can promptly absorb dust near the source of dust generated during the sanding process. Compared with a fixed dust suction port, it greatly improves the dust collection efficiency, thereby effectively reducing the dust concentration in the working environment and successfully improving the working environment, thus effectively solving the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: an automatic sanding surface treatment machine for bamboo and wood composite boards, comprising a movable dust-collecting follow-up component and a set of support frames, wherein the movable dust-collecting follow-up component is installed on one side of the outer wall of the set of support frames;

[0008] The movable vacuum follow-up assembly includes a fixing member, on the top of which a vacuum cleaner is fixedly mounted. The suction end of the vacuum cleaner is fixedly connected to a suction pipe. The outer surface of the suction pipe is fixedly connected to a connecting pipe. The outer surface of the connecting pipe is fixedly connected to a suction corrugated pipe. The suction end of the suction corrugated pipe is fixedly connected to a suction hood. A connecting member is fixedly provided on one side of the outer wall of the suction hood. An electric cylinder is fixedly mounted on the outer wall of the connecting member. A slider is fixedly sleeved on the shaft end of the electric cylinder. The electric cylinder converts electrical energy into mechanical energy to drive the slider to perform linear motion.

[0009] Preferably, a workbench 2 is bolted to the top of a set of support frames 1, and a support base 3 is fixedly connected to the outer wall of the workbench 2.

[0010] Preferably, a hydraulic cylinder is fixedly installed on the top of the support base.

[0011] Preferably, the shaft end of the hydraulic cylinder is fixedly fitted with a sanding mechanism.

[0012] Preferably, a connecting plate is fixedly connected to the outer wall of the support frame, and a motor is fixedly installed on the top of the connecting plate.

[0013] Preferably, the outer wall of the workbench is provided with a sanding belt.

[0014] Preferably, a groove is provided at one end of the outer wall of the workbench.

[0015] Preferably, the slider is slidably connected inside the groove.

[0016] Preferably, the outer wall of the workbench is connected to the outer wall of the connector.

[0017] Preferably, the outer wall of the dust hood is connected to the outer wall of the connector, and the bottom of the fixing member is connected to the top of the connecting plate.

[0018] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0019] 1. In this utility model, by setting up a movable dust-collecting follow-up component, dust can be promptly adsorbed near the source of dust generated during sanding. Compared with a fixed dust suction port, the dust collection efficiency is greatly improved, thereby effectively reducing the dust concentration in the working environment, successfully improving the working environment, and protecting the health of operators. At the same time, timely dust removal can prevent dust from re-adhering to the surface of the wood board or being rolled into the sanding mechanism, thus avoiding secondary pollution or scratches to the sanded surface, thereby helping to improve the sanding quality and smoothness of the wood board surface. Attached Figure Description

[0020] Figure 1This is a perspective view of the main structure of an automatic sanding bamboo-wood composite board surface treatment machine proposed in this utility model;

[0021] Figure 2 This is a bottom-view perspective view of the automatic sanding bamboo-wood composite board surface treatment machine proposed in this utility model;

[0022] Figure 3 This is an enlarged view of the movable dust-collecting follow-up component in an automatic sanding bamboo-wood composite board surface treatment machine proposed in this utility model;

[0023] Figure 4 This is a partial enlarged view of the movable dust-collecting follow-up component in an automatic sanding bamboo-wood composite board surface treatment machine proposed in this utility model;

[0024] Figure 5 This is a partial enlarged view of the movable dust-collecting follow-up component in an automatic sanding bamboo-wood composite board surface treatment machine proposed in this utility model.

[0025] Legend: 1. Support frame; 2. Workbench; 3. Support base; 4. Hydraulic cylinder; 5. Sanding mechanism; 6. Motor; 7. Sanding belt; 8. Movable vacuum cleaner follow-up assembly; 801. Fixing component; 802. Vacuum cleaner; 803. Vacuum cleaning pipe; 804. Connecting pipe; 805. Vacuum cleaning corrugated pipe; 806. Vacuum cleaning hood; 807. Connecting component; 808. Electric cylinder; 809. Slider. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0028] Example 1, according to Figures 1-5 As shown, this utility model provides a technical solution: an automatic sanding surface treatment machine for bamboo and wood composite boards, including a movable dust-collecting follow-up component 8 and a set of support frames 1. The movable dust-collecting follow-up component 8 is installed on one side of the outer wall of the set of support frames 1.

[0029] The movable vacuum cleaner follow-up component 8 includes a fixing member 801. A vacuum cleaner 802 is fixedly installed on the top of the fixing member 801. The suction end of the vacuum cleaner 802 is fixedly connected to a suction pipe 803. The outer surface of the suction pipe 803 is fixedly connected to a connecting pipe 804. The outer surface of the connecting pipe 804 is fixedly connected to a suction corrugated pipe 805. The suction end of the suction corrugated pipe 805 is fixedly connected to a vacuum hood 806. A connector 807 is fixedly provided on one side of the outer wall of the vacuum hood 806. An electric cylinder 808 is fixedly installed on the outer wall of the connector 807. A slider 809 is fixedly sleeved on the shaft end of the electric cylinder 808. The electric cylinder 808 converts electrical energy into mechanical energy to drive the slider 809 to make linear motion.

[0030] The overall effect achieved by embodiment 1 is as follows: By pre-setting the above components, a complete movable vacuuming follow-up assembly 8 is formed. First, a vacuum cleaner 802 is fixedly installed on the top of the fixing member 801. The suction end of the vacuum cleaner 802 is fixedly connected to the suction pipe 803, and a connecting pipe 804 is fixedly connected to the outer surface of the suction pipe 803. A vacuuming corrugated pipe 805 is fixedly connected to the outer surface of the connecting pipe 804, and a vacuuming hood 806 is fixedly connected to the suction end of the vacuuming corrugated pipe 805. A connecting member 807 is fixedly provided on one side of the outer wall of the vacuuming hood 806. An electric cylinder 808 is fixedly installed on the outer wall of the connecting member 807. A slider 809 is fixedly sleeved on the shaft end of the electric cylinder 808. The vacuum cleaner 802 uses an electric motor to drive the fan impeller to rotate, so that a negative pressure is formed inside the fan, thereby generating suction to remove dust, debris, etc. The dust and other impurities generated during sanding are sequentially drawn into the vacuum cleaner 802 through the suction pipe 803, connecting pipe 804, and suction corrugated pipe 805. The electric cylinder 808 converts electrical energy into mechanical energy, thereby driving the suction hood 806 to make linear reciprocating motion on the slider 809. The setting of a movable suction follow-up component 8 can timely absorb dust near the source of dust generated during sanding. Compared with a fixed suction port, the suction efficiency is greatly improved, thereby effectively reducing the dust concentration in the working environment, successfully improving the working environment, and protecting the health of the operators. At the same time, timely dust removal can prevent dust from re-adhering to the surface of the wood board or being rolled into the sanding mechanism 5, avoiding secondary pollution or scratches to the sanded surface, thus helping to improve the sanding quality and smoothness of the wood board surface.

[0031] Example 2, according to Figures 1-5As shown, a workbench 2 is bolted to the top of a set of support frames 1. A support base 3 is fixedly connected to the outer wall of the workbench 2. A hydraulic cylinder 4 is fixedly installed on the top of the support base 3. A sanding mechanism 5 is fixedly sleeved on the shaft end of the hydraulic cylinder 4. A connecting plate is fixedly connected to the outer wall of the support frame 1. A motor 6 is fixedly installed on the top of the connecting plate. A sanding belt 7 is provided on the outer wall of the workbench 2. A groove is opened at one end of the outer wall of the workbench 2. A slider 809 is slidably connected inside the groove. The outer wall of the workbench 2 is connected to the outer wall of the connecting piece 807. The outer wall of the dust hood 806 is connected to the outer wall of the connecting piece 807. The bottom of the fixing piece 801 is connected to the top of the connecting plate.

[0032] The effect achieved by the entire embodiment 2 is as follows: by pre-setting the above components, the workbench 2 is first bolted to the top of a set of support frames 1, and a support base 3 is fixedly connected to the outer wall of the workbench 2. A hydraulic cylinder 4 is fixedly installed on the top of the support base 3, and a sanding mechanism 5 is fixedly sleeved on the shaft end of the hydraulic cylinder 4. A connecting plate is fixedly connected to the outer wall of the support frame 1, and a motor 6 is fixedly installed on the top of the connecting plate. A sanding belt 7 is provided on the outer wall of the workbench 2. The motor 6 drives the sanding belt wheel, so that the sanding belt 7 rotates at high speed around the sanding belt wheel and the tension wheel. The inner surface of the sanding belt 7 is in close contact with the sanding belt wheel and is driven to run under the action of friction.

[0033] The working principle of the entire equipment is as follows: During the installation phase, the components to be assembled are placed in a safe area to provide a safe assembly environment. First, the specific installation position of a set of support frames 1 is determined. Then, the bottom of the set of support frames 1 is fully connected and fixed to the ground. After the set of support frames 1 is fixed, a workbench 2 is bolted to the top of the set of support frames 1, and a support base 3 is fixedly connected to the outer wall of the workbench 2. A hydraulic cylinder 4 is fixedly installed on the top of the support base 3, and a sanding mechanism 5 is fixedly sleeved on the shaft end of the hydraulic cylinder 4. A connecting plate is fixedly connected to the outer wall of the support frame 1, and a motor 6 is fixedly installed on the top of the connecting plate. A sanding belt 7 is provided on the outer wall of the workbench 2. Next, ... The outer wall of the workbench 2 is connected to the outer wall of the connector 807, and the bottom of the fixing part 801 is connected to the top of the connecting plate. A vacuum cleaner 802 is fixedly installed on the top of the fixing part 801. The suction end of the vacuum cleaner 802 is fixedly connected to the suction pipe 803, and the outer surface of the suction pipe 803 is fixedly connected to the connecting pipe 804. The outer surface of the connecting pipe 804 is fixedly connected to the suction corrugated pipe 805, and the suction end of the suction corrugated pipe 805 is fixedly connected to the suction hood 806. A connector 807 is fixedly provided on one side of the outer wall of the suction hood 806. An electric cylinder 808 is fixedly installed on the outer wall of the connector 807. A slider 809 is fixedly sleeved on the shaft end of the electric cylinder 808.

[0034] The device operates as follows: After all components are assembled, check that each component is properly installed and secured to ensure there is no looseness. Once confirmed, connect an external power source to multiple devices to provide energy. First, place the bamboo-wood composite board to be sanded on top of the sanding belt 7 and turn on the motor 6. The motor 6 drives the sanding wheel, causing the sanding belt 7 to rotate at high speed around the sanding wheel and tension wheel. The inner surface of the sanding belt 7 is in close contact with the sanding wheel and is driven by friction. The drive motor 6 of the device drives the sanding mechanism 5 to rotate at a constant speed. Simultaneously, the hydraulic cylinder 4 provides a linear up-and-down driving force to the sanding mechanism 5. When the bamboo-wood composite board enters the sanding area, the high-speed rotating sanding belt 7 contacts the wood surface and generates friction. The abrasive grains on the sanding belt 7 cut and grind the wood on the surface of the bamboo-wood composite board, gradually smoothing out the uneven parts and achieving the required roughness and smoothness. Simultaneously, the vacuum cleaner 802 is turned on by an external power source. The vacuum cleaner 802 uses an electric motor to drive the fan impeller to rotate, creating a negative pressure inside the fan, thereby generating suction. Dust and debris are sequentially drawn into the vacuum cleaner 802 through the suction pipe 803, connecting pipe 804, and suction corrugated pipe 805. The waste dust and other impurities generated during the sanding process are sucked into the vacuum cleaner 802. The electric cylinder 808 converts electrical energy into mechanical energy, thereby driving the dust hood 806 to make linear reciprocating motion on the slider 809. The setting of a movable dust suction follow-up component 8 can timely absorb dust near the source of dust generated during the sanding process. Compared with a fixed dust suction port, it greatly improves the dust suction efficiency, thereby effectively reducing the dust concentration in the working environment, successfully improving the working environment, and protecting the health of the operators. At the same time, timely dust removal can prevent dust from re-adhering to the surface of the wood board or being rolled into the sanding mechanism 5, avoiding secondary pollution or scratches on the sanded surface, thus helping to improve the sanding quality and smoothness of the wood board surface.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. An automatic sanding surface treatment machine for bamboo and wood composite boards, comprising a movable dust-collecting follow-up component (8) and a set of support frames (1), characterized in that: The movable vacuum follow-up component (8) is installed on one side of the outer wall of a set of support frames (1); The movable vacuum follow-up component (8) includes a fixing member (801), a vacuum cleaner (802) is fixedly installed on the top of the fixing member (801), a vacuum cleaner (802) is fixedly connected to the suction end of the vacuum cleaner (802) and a vacuum pipe (803), a connecting pipe (804) is fixedly connected to the outer surface of the vacuum pipe (803), a vacuum corrugated pipe (805) is fixedly connected to the outer surface of the connecting pipe (804), a vacuum hood (806) is fixedly connected to the suction end of the vacuum corrugated pipe (805), a connector (807) is fixedly provided on one side of the outer wall of the vacuum hood (806), an electric cylinder (808) is fixedly installed on the outer wall of the connector (807), a slider (809) is fixedly sleeved on the shaft end of the electric cylinder (808), and the electric cylinder (808) converts electrical energy into mechanical energy to drive the slider (809) to make linear motion.

2. The automatic sanding surface treatment machine for bamboo and wood composite boards according to claim 1, characterized in that: A workbench (2) is bolted to the top of a set of support frames (1), and a support base (3) is fixedly connected to the outer wall of the workbench (2).

3. The automatic sanding surface treatment machine for bamboo and wood composite boards according to claim 2, characterized in that: A hydraulic cylinder (4) is fixedly installed on the top of the support base (3).

4. The automatic sanding surface treatment machine for bamboo and wood composite boards according to claim 3, characterized in that: The shaft end of the hydraulic cylinder (4) is fixedly fitted with a sanding mechanism (5).

5. The automatic sanding surface treatment machine for bamboo and wood composite boards according to claim 1, characterized in that: A connecting plate is fixedly connected to the outer wall of the support frame (1), and a motor (6) is fixedly installed on the top of the connecting plate.

6. The automatic sanding surface treatment machine for bamboo and wood composite boards according to claim 2, characterized in that: The outer wall of the workbench (2) is provided with a sanding belt (7).

7. An automatic sanding surface treatment machine for bamboo and wood composite boards according to claim 2, characterized in that: A sliding groove is provided at one end of the outer wall of the workbench (2).

8. The automatic sanding surface treatment machine for bamboo and wood composite boards according to claim 1, characterized in that: The slider (809) is slidably connected inside the groove.

9. An automatic sanding surface treatment machine for bamboo and wood composite boards according to claim 2, characterized in that: The outer wall of the workbench (2) is connected to the outer wall of the connector (807).

10. An automatic sanding surface treatment machine for bamboo and wood composite boards according to claim 1, characterized in that: The outer wall of the dust hood (806) is connected to the outer wall of the connector (807), and the bottom of the fastener (801) is connected to the top of the connecting plate.

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