A transfer device for packaging injection molded toys

Abstract

This utility model discloses a transfer device for packaging injection-molded toys, relating to the field of injection-molded toy production and packaging technology. The utility model includes a conveying assembly comprising a frame, a conveyor belt disposed inside the frame, a motor for driving the conveyor belt, a side plate fixed to the upper side edge of the frame, a top plate fixed to the top of the side plate, a vision sensor detector installed in the middle of the top plate, and a pull-out collection plate disposed on the lower side of the frame. The collection plate is arranged parallel to the bottom of the conveyor belt, and the detection end of the vision sensor detector is disposed above the conveyor belt, and the vision sensor detector is connected to a remote control terminal via a signal line. By adding a pull-out collection plate and using an edge-folding structure, this utility model can not only effectively collect products or waste materials accidentally dropped during the transfer process, preventing material spillage and pollution of the working environment, but also facilitates regular cleaning and maintenance.

Description

Technical Field

[0001] This utility model belongs to the field of production and packaging technology of injection molded toys, and in particular relates to a transfer device for production and packaging of injection molded toys. Background Technology

[0002] In the production and packaging process of injection-molded toys, the products usually need to be continuously transferred between multiple processes. For example, after the material is discharged from the injection molding machine, it goes through cooling, trimming, inspection, labeling, and boxing in sequence. The various stages often rely on conveying devices to achieve automated connection.

[0003] Traditional transfer systems mostly use fixed belt conveyors, which only have basic material conveying functions and lack the ability to monitor product quality in real time. This allows defective products to flow into subsequent processes, increasing the risk of rework or scrap, and abnormal situations are difficult to detect and handle in a timely manner. Furthermore, existing conveying equipment is mostly composed of independent units, with inflexible layouts between sections, making it difficult to quickly reconfigure and adjust according to production lines, resulting in low levels of modularity and integration. Additionally, occasional product drops or waste spillage during transfer, without effective collection measures, not only wastes materials but may also affect normal equipment operation and the cleanliness of the working environment. While some equipment has receiving devices, these are often fixed structures, making cleaning inconvenient.

[0004] To address these issues, we provide a transfer device for packaging injection molded toys. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a transfer device for packaging injection molded toys, comprising a conveying assembly. The conveying assembly includes a frame, a conveyor belt disposed inside the frame, a motor for driving the conveyor belt, a side plate fixed to the upper side edge of the frame, a top plate fixed to the top of the side plate, a vision sensor detector installed in the middle of the top plate, and a material collection plate that is pulled out and disposed on the lower side of the frame. The material collection plate is disposed parallel to the bottom of the conveyor belt, and the detection end of the vision sensor detector is disposed above the conveyor belt. The vision sensor detector is connected to a remote control terminal via a signal line.

[0007] The present invention is further configured such that a support column is fixed to the side of the frame, and a threaded adjustable support foot is installed at the bottom of the support column.

[0008] The present invention is further configured such that the main body of the motor is fixed to the end of the frame, and the drive controller of the motor and the visual sensor detector are connected in parallel to the same remote control terminal.

[0009] The present invention is further configured such that the conveyor belt is equipped with a tensioning structure, the tensioning structure including a fixed seat and a movable seat, the fixed seat being fixed to the end of the frame, the movable seat cooperating with a shaft at the end of the conveyor belt away from the motor, and a screw threadedly connecting the fixed seat and the movable seat.

[0010] The present invention is further configured such that the edge of the collecting plate is bent and folded upward, and the bent part of the plate matches the bent part of the lower side of the frame.

[0011] The present invention is further configured such that the conveying components cooperate with the injection molding toy production and packaging line, and multiple conveying components are independently arranged in each section of the injection molding toy production and packaging line.

[0012] This utility model has the following beneficial effects:

[0013] 1. This utility model, by adding a pull-out collection plate and a folding edge structure, can not only effectively collect products or waste materials that accidentally fall during transportation, preventing materials from scattering and polluting the working environment, but also facilitate regular cleaning and maintenance, thus improving the practicality and cleaning efficiency of the equipment.

[0014] 2. The multiple conveying components in this utility model can be independently set in each section of the injection molding toy production and packaging line to form a modular layout, which is convenient for flexible configuration and expansion according to actual production needs, and improves the adaptability of the equipment and the freedom of production line layout.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a front view of the overall structure of this utility model.

[0019] Figure 3 This is a side view of the overall structure of this utility model.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 100. Conveying assembly; 101. Frame; 102. Conveyor belt; 103. Side plate; 104. Top plate; 105. Vision sensor detector; 106. Motor; 107. Aggregator plate; 108. Support column; 109. Fixed base; 110. Moving base. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example

[0024] Please see Figure 1-3 This utility model relates to a transfer device for packaging injection molded toys, comprising a conveying assembly 100. The conveying assembly 100 includes a frame 101, a conveyor belt 102 disposed inside the frame 101, a motor 106 for driving the conveyor belt 102, a side plate 103 fixed to the upper side edge of the frame 101, a top plate 104 fixed to the top of the side plate 103, a vision sensor detector 105 installed in the middle of the top plate 104, and a material collection plate 107 that is pulled out and disposed on the lower side of the frame 101. The material collection plate 107 is disposed parallel to the bottom of the conveyor belt 102, and the detection end of the vision sensor detector 105 is disposed above the conveyor belt 102. The vision sensor detector 105 is connected to a remote control terminal via a signal line.

[0025] Specifically, the conveying assembly 100 is used in conjunction with the injection molding toy production and packaging line, and multiple conveying assemblies 100 are independently set in each section of the injection molding toy production and packaging line; the edge of the collecting plate 107 is bent upward and folded, and its bent part is matched with the bent part below the side of the frame 101.

[0026] The conveyor belt 102 is equipped with a tensioning structure, which includes a fixed seat 109 and a movable seat 110. The fixed seat 109 is fixed to the end of the frame 101, and the movable seat 110 cooperates with a shaft at the end of the conveyor belt 102 away from the motor 106. A screw is threadedly connected between the fixed seat 109 and the movable seat 110.

[0027] Furthermore, a support column 108 is fixed to the side of the frame 101, and a threaded adjustable support foot is installed at the bottom of the support column 108; the main body of the motor 106 is fixed to the end of the frame 101, and the drive controller of the motor 106 and the vision sensor detector 105 are connected in parallel to the same remote control terminal.

[0028] The transfer device for injection-molded toy production and packaging provided in this embodiment integrates automated conveying, intelligent detection, and convenient material collection, enabling efficient, stable, and intelligent transfer of injection-molded toys between different sections of the production and packaging line. The entire device is supported by a frame 101, with a conveyor belt 102 serving as the core conveying component. Driven by a motor 106, it continuously transports the injection-molded toys. The motor 106 is precisely controlled via a remote control terminal to ensure stable operation. To achieve multi-station collaborative operation, multiple conveying components 100 can be independently arranged in different sections of the production and packaging line, forming a modular and scalable transfer system. During the conveying process, the visual sensor detector 105 installed in the middle of the top plate 104 performs real-time image acquisition and quality inspection on the injection-molded toys passing above the conveyor belt 102. Its detection signal is transmitted to the remote control terminal through the signal line to realize the automatic identification of abnormalities such as product defects and positional deviations, and can also link to control the start and stop of the motor 106 or the alarm, thereby improving the level of production automation and intelligence. The material collection plate 107 located below the conveyor belt 102 is used to catch products or waste materials that occasionally fall. Its upward curved and folded edge design can effectively prevent materials from slipping out, and it is compatible with the bottom structure of the frame 101, making it easy to pull out for cleaning and convenient maintenance.

[0029] In addition, to ensure the tension and stability of the conveyor belt 102 during long-term operation, a tensioning structure is specially designed, consisting of a fixed seat 109, a movable seat 110, and an adjusting screw. By rotating the screw, the movable seat 110 can be pushed to slide along the end of the frame 101, thereby adjusting the tension of the conveyor belt 102 and preventing slippage or excessive wear. The support column 108 on the side of the frame 101 and the threaded adjustable feet at the bottom can achieve fine adjustment of the overall height and level, adapting to the installation requirements under different working conditions and ensuring stable operation of the equipment. The drive controller of the motor 106 and the vision sensor detector 105 are connected in parallel to the same remote control terminal, realizing centralized management and collaborative operation of the power control and detection system.

[0030] The specific steps for using this utility model are as follows:

[0031] First, multiple conveyor components 100 are installed at the connection points of each section according to the layout requirements of the injection-molded toy production and packaging line. The level and height of each conveyor component 100 are fine-tuned by adjusting the adjustable feet at the bottom of the support column 108 to ensure smooth connection between conveyor belts 102 and prevent collisions or jamming during transport. After installation, the motor 106 and vision sensor detector 105 are connected to a remote control terminal via signal lines to achieve centralized control and data interaction. Before starting the system, the tension of the conveyor belt 102 is checked. If loosening is found, the tension of the conveyor belt 102 can be adjusted to a suitable position by rotating the screw in the tensioning structure to push the movable seat 110 along the frame 101, ensuring smooth and reliable transmission. During system operation, the injection-molded toy products enter the conveyor belt 102 from the previous process. Under the command of the remote control terminal, the motor 106 drives the conveyor belt 102 to rotate at a uniform speed, smoothly transporting the products to the next station.

[0032] During the conveying process, the visual sensor detector 105 in the center of the top plate 104 performs real-time overhead scanning of the products to identify defects such as missing materials, burrs, misalignment, or abnormal posture, and transmits the detection signals back to the remote control terminal in real time. When a non-conforming product is detected, the control system can automatically trigger an alarm, pause the conveying, or link with a rejection device to separate it, achieving online quality monitoring. Normal products continue to be conveyed to the next process. During operation, if a small number of products accidentally fall or waste is generated, they will fall into the collection plate 107 below. Its upward-folding edge design effectively prevents material spillage. After the production stage is completed, the collection plate 107 can be pulled out from the underside of the frame 101 to collect and clean the collected materials, making maintenance convenient.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A transfer device for packaging injection-molded toys, comprising a conveying assembly (100), characterized in that: The conveying assembly (100) includes a frame (101), a conveyor belt (102) disposed inside the frame (101), a motor (106) for driving the conveyor belt (102), a side plate (103) fixed to the upper side edge of the frame (101), a top plate (104) fixed to the top of the side plate (103), a vision sensor detector (105) installed in the middle of the top plate (104), and a collection plate (107) that is pulled out and disposed on the lower side of the frame (101); the collection plate (107) is disposed parallel to the bottom of the conveyor belt (102), the detection end of the vision sensor detector (105) is disposed above the conveyor belt (102), and the vision sensor detector (105) is connected to a remote control terminal through a signal line.

2. The transfer device for packaging injection-molded toys according to claim 1, characterized in that, The frame (101) is fixed with a support column (108) on its side, and the bottom of the support column (108) is fitted with a threaded adjustable support foot.

3. The transfer device for packaging injection-molded toys according to claim 1, characterized in that, The main body of the motor (106) is fixed to the end of the frame (101), and the drive controller of the motor (106) and the visual sensor detector (105) are connected in parallel to the same remote control terminal.

4. The transfer device for packaging injection-molded toys according to claim 1, characterized in that, The conveyor belt (102) is equipped with a tensioning structure, which includes a fixed seat (109) and a movable seat (110). The fixed seat (109) is fixed to the end of the frame (101), and the movable seat (110) cooperates with a shaft at the end of the conveyor belt (102) away from the motor (106). A screw is threaded between the fixed seat (109) and the movable seat (110).

5. A transfer device for packaging injection-molded toys according to claim 1, characterized in that, The edge of the collecting plate (107) is bent upward and folded, and its bent part matches the bent part below the side of the frame (101).

6. A transfer device for packaging injection-molded toys according to claim 1, characterized in that, The conveying assembly (100) works in conjunction with the injection molding toy production and packaging line, and multiple conveying assemblies (100) are independently arranged in each section of the injection molding toy production and packaging line.

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