A device for processing colored spun yarn fluff

The lint removal device, which combines electrostatic adsorption rollers and scrapers, solves the problems of incomplete lint adsorption and clogging of adsorption tubes in colored yarn lint removal devices, achieving efficient lint removal and stable equipment operation.

CN224430849UActive Publication Date: 2026-06-30JIANGSU BEILIN TEXTILE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU BEILIN TEXTILE CO LTD
Filing Date
2025-06-04
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing dyed yarn lint treatment devices have problems during the adsorption process, such as some lint not being stably adsorbed and the adsorption tube being prone to clogging.

Method used

The design employs an electrostatic adsorption roller combined with a scraper and a suction fan. The electrostatic adsorption roller adsorbs lint, which is then scraped off by the scraper. The suction fan then removes the lint, and an electric push rod pushes a push plate to clean any remaining lint from the adsorption tube, preventing blockage.

Benefits of technology

It achieves stable cleaning of lint on the surface of colored yarn, improves the cleaning effect, avoids clogging of the adsorption tube, and ensures continuous operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of colored yarn technology and discloses a colored yarn lint treatment device, including a base plate and two suction fans. A portal frame is fixedly connected to the top outer surface of the base plate. First electric push rods are fixedly installed on the top-down outer surface of the portal frame and the top outer surface of the base plate. Electrostatic adsorption rollers are rotatably connected between the left and right outer surfaces of the U-shaped frame. A first motor is fixedly installed on the outer surface of the U-shaped frame, and the output end of the first motor is fixedly connected to the electrostatic adsorption rollers. A scraper is fixedly connected to the outer surface of the U-shaped frame. An adsorption tube is fixedly connected to the other end of the filter box. The electrostatic adsorption rollers adsorb the lint from the colored yarn, and the scraper removes the lint from the electrostatic adsorption rollers. The suction fans generate airflow to adsorb the lint from the adsorption tube, thereby stably cleaning the lint from the surface of the colored yarn and improving the lint removal effect.
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Description

Technical Field

[0001] This utility model relates to the field of colored yarn technology, specifically to a device for treating lint in colored yarn. Background Technology

[0002] Colored yarn, also known as spun yarn, involves first dyeing fibers to a specific color, then thoroughly mixing two or more different colored fibers and spinning them into yarn with a unique blended effect. Colored yarn achieves a subtle, three-dimensional effect and texture that cannot be achieved with undyed raw yarn. It is also pollution-free to use and allows for maximum control over color differences. Therefore, colored yarn, with its soft, fashionable colors and ability to handle flexible small-batch, multi-variety production, is increasingly being used in mid-to-high-end apparel products.

[0003] During the processing of colored yarn, some lint will be present on its surface. If the lint is not treated, it will affect the effect of the colored yarn in subsequent use. Existing colored yarn lint treatment devices usually use a suction fan to generate air force to adsorb the lint. However, in actual use, it has been found that some lint adhering to the colored yarn cannot be stably sucked out, and the suction tube may be blocked. Therefore, a colored yarn lint treatment device is proposed. Utility Model Content

[0004] In view of the shortcomings of the prior art, the present invention provides a device for treating lint in colored spun yarn to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dyed yarn lint treatment device, comprising a base plate and two suction fans. A portal frame is fixedly connected to the top outer surface of the base plate. A first electric push rod is fixedly installed on both the top downward outer surface of the portal frame and the top outer surface of the base plate. A U-shaped frame is fixedly connected to the output end of the first electric push rod. An electrostatic adsorption roller is rotatably connected between the left and right outer surfaces of the U-shaped frame. A first motor is fixedly installed on the outer surface of the U-shaped frame. The output end of the first motor is fixedly connected to the electrostatic adsorption roller. A scraper is fixedly connected to the outer surface of the U-shaped frame. The scraper is movably attached to the outer surface of the electrostatic adsorption roller. A filter box is fixedly connected to the output ends of the two suction fans. An adsorption tube is fixedly connected to the other end of the filter box.

[0006] Furthermore, a filter plate is installed inside the filter box, an mounting plate is fixedly connected to the inner top surface of the filter box, a second motor is fixedly installed on the outer surface of the mounting plate, a scraper is fixedly connected to the output end of the second motor, the scraper is movably fitted with the outer surface of the filter plate, and a material receiving drawer is movably provided inside the filter box.

[0007] Furthermore, a second electric push rod is fixedly installed on the top inner surface of the filter box, a third electric push rod is fixedly installed at the output end of the second electric push rod, and a push plate is fixedly connected to the output end of the third electric push rod.

[0008] Furthermore, two sets of support rods are fixedly connected to the top outer surface of the base plate, with two support rods in each set. A spring is fixedly connected inside the support rod, and a movable rod is fixedly connected to the other end of the spring. The movable rod is movably inserted inside the support rod, and a support roller is rotatably connected between the two movable rods in each set.

[0009] Furthermore, two side plates are fixedly connected to the outer surface of the U-shaped frame, and a lead screw is rotatably connected between the two side plates. A third motor is fixedly installed on the outer surface of one of the side plates, and the output end of the third motor is fixedly connected to the lead screw. A threaded plate is threadedly connected to the outer surface of the lead screw, and the suction fan is installed on the outer surface of the threaded plate.

[0010] Furthermore, the height of the support roller closer to the front side is higher than the height of the support roller closer to the rear side.

[0011] Furthermore, the pusher plate is adapted to the inner diameter of the adsorption tube.

[0012] Furthermore, a sliding rod is fixedly connected between the two side plates, and the threaded plate is movably sleeved on the outer surface of the sliding rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This colored yarn lint treatment device uses an electrostatic adsorption roller to adsorb the lint from the colored yarn, and a scraper to scrape the lint off the electrostatic adsorption roller. A suction fan generates airflow to adsorb the lint from the adsorption tube, thereby stably cleaning the lint from the surface of the colored yarn and improving the lint cleaning effect.

[0015] 2. This yarn lint treatment device uses a second motor to drive a scraper to rotate, scraping the lint off the filter plate to prevent clogging. It can also use a second electric push rod to drive a third electric push rod to move a push plate that corresponds to the adsorption tube. The third electric push rod drives the push plate to extend into the adsorption tube, pushing out the lint remaining inside the adsorption tube to prevent clogging. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the suction fan and its related structures of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the filter box of this utility model;

[0019] Figure 4 This is a schematic diagram of the support roller and related structures of this utility model.

[0020] In the diagram: 1. Base plate; 2. Gantry frame; 3. First electric push rod; 4. Electrostatic adsorption roller; 5. First motor; 6. Scraper; 7. Fan; 8. Filter box; 9. Adsorption tube; 10. Filter plate; 11. Second motor; 12. Scraper strip; 13. Receiving drawer; 14. Second electric push rod; 15. Third electric push rod; 16. Push plate; 17. Support rod; 18. Movable rod; 19. Support roller; 20. Spring; 21. Side plate; 22. Third motor; 23. Lead screw; 24. Threaded plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1:

[0023] Please refer to the following: Figures 1-4 This utility model provides a technical solution: a device for treating lint in spun yarn, comprising a base plate 1 and two suction fans 7. A portal frame 2 is fixedly connected to the top outer surface of the base plate 1. A first electric push rod 3 is fixedly installed on both the bottom outer surface of the portal frame 2 and the top outer surface of the base plate 1. A U-shaped frame is fixedly connected to the output end of the first electric push rod 3. An electrostatic adsorption roller 4 is rotatably connected between the left and right outer surfaces of the U-shaped frame. A first motor 5 is fixedly installed on the outer surface of the U-shaped frame. The output end of the first motor 5 is fixedly connected to the electrostatic adsorption roller 4. A scraper 6 is fixedly connected to the outer surface of the U-shaped frame. The scraper 6 and the electrostatic adsorption roller 4 are connected to each other. The surface is in contact with the filter box 8, and the output ends of the two suction fans 7 are fixedly connected to the filter box 8. The other end of the filter box 8 is fixedly connected to the adsorption tube 9. Specifically, the electrostatic adsorption roller 4 is driven by the first electric push rod 3 to work. The electrostatic adsorption roller 4 contacts the surface of the colored yarn and adsorbs the lint on the colored yarn. The first motor 5 drives the electrostatic adsorption roller 4 to rotate. The scraper 6 scrapes the lint on the electrostatic adsorption roller 4. The suction fan 7 works to generate suction force and sucks up the lint through the adsorption tube 9, leaving the lint on the filter plate 10. This can remove the lint with a good removal effect.

[0024] In this embodiment, a filter plate 10 is installed inside the filter box 8. A mounting plate is fixedly connected to the inner top surface of the filter box 8. A second motor 11 is fixedly installed on the outer surface of the mounting plate. A scraper 12 is fixedly connected to the output end of the second motor 11. The scraper 12 is movably attached to the outer surface of the filter plate 10. A receiving drawer 13 is movably provided inside the filter box 8. Specifically, the scraper 12 is driven to rotate by the second motor 11 to scrape off the lint on the filter plate 10, thereby preventing the filter plate 10 from becoming clogged.

[0025] In this embodiment, a second electric push rod 14 is fixedly installed on the top inner surface of the filter box 8, and a third electric push rod 15 is fixedly installed at the output end of the second electric push rod 14. A push plate 16 is fixedly connected to the output end of the third electric push rod 15. Specifically, the operation of the second electric push rod 14 causes the third electric push rod 15 to drive the push plate 16 to correspond with the adsorption tube 9. The push plate 16 is driven by the third electric push rod 15 to extend into the interior of the adsorption tube 9, pushing out the lint remaining inside the adsorption tube 9 to the outside of the adsorption tube 9, thus preventing the adsorption tube 9 from becoming blocked.

[0026] In this embodiment, two sets of support rods 17 are fixedly connected to the top outer surface of the base plate 1. Each set of support rods 17 consists of two rods. A spring 20 is fixedly connected inside the support rod 17. A movable rod 18 is fixedly connected to the other end of the spring 20. The movable rod 18 is movably inserted inside the support rod 17. A support roller 19 is rotatably connected between the two movable rods 18 in each set. Specifically, the colored yarn is supported by the support roller 19. When the tension is too large at a certain moment, the tension is automatically adjusted by the spring 20 to avoid the colored yarn from breaking.

[0027] In this embodiment, two side plates 21 are fixedly connected to the outer surface of the U-shaped frame, and a lead screw 23 is rotatably connected between the two side plates 21. A third motor 22 is fixedly installed on the outer surface of one of the side plates 21, and the output end of the third motor 22 is fixedly connected to the lead screw 23. A threaded plate 24 is threadedly connected to the outer surface of the lead screw 23, and the suction fan 7 is installed on the outer surface of the threaded plate 24. Specifically, the lead screw 23 is driven to rotate by the third motor 22, and the rotation of the lead screw 23 drives the threaded plate 24 to move, thereby adjusting the position of the adsorption tube 9 according to the position of the colored yarn.

[0028] In this embodiment, the height of the front support roller 19 is higher than the height of the rear support roller 19. Specifically, the height difference between the two support rollers 19 is generated so that the two support rollers 19 can tighten the colored yarn.

[0029] In this embodiment, the pusher plate 16 is adapted to the inner diameter of the adsorption tube 9. Specifically, the third electric push rod 15 operates to drive the pusher plate 16 to insert into the interior of the adsorption tube 9, pushing out the lint inside the adsorption tube 9 and preventing the lint from clogging the adsorption tube 9.

[0030] In this embodiment, a sliding rod is fixedly connected between the two side plates 21, and a threaded plate 24 is movably sleeved on the outer surface of the sliding rod. Specifically, when the lead screw 23 rotates, it drives the threaded plate 24 to slide on the outer surface of the sliding rod, so as to prevent the threaded plate 24 from rotating with the lead screw 23.

[0031] Working principle: In use, the colored yarn is passed through two support rollers 19 and tightened. The first electric push rod 3 drives the electrostatic adsorption roller 4 to work. The electrostatic adsorption roller 4 contacts the surface of the colored yarn and adsorbs the lint on the yarn. The first motor 5 drives the electrostatic adsorption roller 4 to rotate. The scraper 6 scrapes the lint on the electrostatic adsorption roller 4. The suction fan 7 works to generate suction force and sucks up the lint through the adsorption tube 9, leaving the lint on the filter plate 10. Thus, the lint can be sucked out, and the suction effect is good.

[0032] The second motor 11 drives the scraper 12 to rotate, scraping off the lint on the filter plate 10 to prevent the filter plate 10 from clogging. The second electric push rod 14 can also be used to drive the third electric push rod 15 to drive the push plate 16 to correspond with the adsorption tube 9. The third electric push rod 15 drives the push plate 16 to extend into the adsorption tube 9, pushing out the lint remaining in the adsorption tube 9 to the outside of the adsorption tube 9, thus preventing the adsorption tube 9 from clogging.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for processing of colored spun yarn fluff, comprising a base plate (1) and two suction fans (7), characterized in that: A portal frame (2) is fixedly connected to the top outer surface of the base plate (1). A first electric push rod (3) is fixedly installed on the top lower outer surface of the portal frame (2) and the top outer surface of the base plate (1). A U-shaped frame is fixedly connected to the output end of the first electric push rod (3). An electrostatic adsorption roller (4) is rotatably connected between the left and right outer surfaces of the U-shaped frame. A first motor (5) is fixedly installed on the outer surface of the U-shaped frame. The output end of the first motor (5) is fixedly connected to the electrostatic adsorption roller (4). A scraper (6) is fixedly connected to the outer surface of the U-shaped frame. The scraper (6) is movably attached to the outer surface of the electrostatic adsorption roller (4). The output ends of the two suction fans (7) are fixedly connected to a filter box (8). The other end of the filter box (8) is fixedly connected to an adsorption tube (9). Two side plates (21) are fixedly connected to the outer surface of the U-shaped frame. A lead screw (23) is rotatably connected between the two side plates (21). A third motor (22) is fixedly installed on the outer surface of one of the side plates (21). The output end of the third motor (22) is fixedly connected to the lead screw (23). A threaded plate (24) is threadedly connected to the outer surface of the lead screw (23). The suction fan (7) is installed on the outer surface of the threaded plate (24).

2. The dyed yarn lint treatment device according to claim 1, characterized in that: The filter box (8) is equipped with a filter plate (10) inside. A mounting plate is fixedly connected to the inner top surface of the filter box (8). A second motor (11) is fixedly installed on the outer surface of the mounting plate. A scraper (12) is fixedly connected to the output end of the second motor (11). The scraper (12) is in movable contact with the outer surface of the filter plate (10). A material receiving drawer (13) is movably provided inside the filter box (8).

3. The dyed yarn lint treatment device according to claim 1, characterized in that: A second electric push rod (14) is fixedly installed on the top inner surface of the filter box (8), and a third electric push rod (15) is fixedly installed at the output end of the second electric push rod (14). A push plate (16) is fixedly connected to the output end of the third electric push rod (15).

4. The dyed yarn lint treatment device according to claim 1, characterized in that: Two sets of support rods (17) are fixedly connected to the top outer surface of the base plate (1). Each set of support rods (17) consists of two rods. A spring (20) is fixedly connected inside the support rod (17). A movable rod (18) is fixedly connected to the other end of the spring (20). The movable rod (18) is movably inserted inside the support rod (17). A support roller (19) is rotatably connected between the two movable rods (18) in each set.

5. The dyed yarn lint treatment device according to claim 4, characterized in that: The height of the support roller (19) near the front side is higher than the height of the support roller (19) near the rear side.

6. The dyed yarn lint treatment device according to claim 3, characterized in that: The inner diameter of the pusher plate (16) is adapted to that of the adsorption tube (9).

7. The dyed yarn lint treatment device according to claim 1, characterized in that: A sliding rod is fixedly connected between the two side plates (21), and the threaded plate (24) is movably sleeved on the outer surface of the sliding rod.