A visual inspection device for bowl baskets

Abstract

This utility model discloses a visual inspection device for bowl baskets. By setting up a first inspection component and a second inspection component, the device can inspect the bowl basket from the top and side of the main body, respectively. This allows for a comprehensive inspection of whether the upper and side parts of the bowl basket are damaged or missing parts. The multi-angle inspection method avoids blind spots and ensures that no potentially problematic part is missed, greatly improving the comprehensiveness and accuracy of the inspection and effectively guaranteeing the quality of the bowl basket. In addition, the lighting component is located below and behind the second inspection component. This layout provides good lighting for the bowl basket, helping the inspection component to more accurately identify whether there are defects such as damage or missing parts in the bowl basket, improving inspection accuracy and reducing the risk of misjudgment and missed detection.

Description

[Technical Field]

[0001] This utility model relates to a visual inspection device for bowls and baskets. [Background Technology]

[0002] In the modern tableware washing and storage industry, dish racks, as key components for holding various types of tableware, directly affect product lifespan and user experience. Traditional manual inspection methods are no longer sufficient to meet today's demands for efficient and precise production.

[0003] Currently, although some automated inspection equipment has been put into use, it still has many drawbacks. On the one hand, the inspection range is limited. Many devices can only inspect a single area of ​​the main body of the basket, making it easy to overlook problems such as damage or missing parts on the upper and side parts, making it difficult to achieve comprehensive quality control of the main body of the basket. On the other hand, the inspection accuracy is insufficient. In complex lighting environments, due to poor lighting or uneven light distribution, the inspection equipment has difficulty obtaining clear images, thus affecting the accurate identification of damage or missing parts.

[0004] Furthermore, the integration and stability of existing equipment need improvement. Various testing components and auxiliary devices are often scattered, lacking a unified protection and integration structure. This not only hinders daily maintenance and management of the equipment but also makes it susceptible to interference from external environmental factors, affecting the continuity and reliability of testing work.

[0005] Therefore, this utility model was developed to address the aforementioned problems. [Utility Model Content]

[0006] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a visual inspection device for bowl baskets. By setting up a first inspection component and a second inspection component, the device inspects the bowl basket from the top and side of the main body, respectively. This allows for a comprehensive inspection of whether the upper and side parts of the bowl basket are damaged or missing parts. The multi-angle inspection method avoids blind spots and ensures that no potentially problematic area is missed, greatly improving the comprehensiveness and accuracy of the inspection and effectively guaranteeing the quality of the bowl basket. In addition, the lighting component is located below and behind the second inspection component. This layout provides good illumination for the bowl basket, helping the inspection component to more accurately identify whether there are defects such as damage or missing parts in the bowl basket, improving inspection accuracy and reducing the risk of misjudgment and missed detection.

[0007] This utility model is achieved through the following technical solution:

[0008] A visual inspection device for a bowl basket includes a frame 1. The frame 1 is provided with a positioning component 2 for clamping and positioning a bowl basket body 100. The frame 1 is provided above the positioning component 2 for inspecting the upper part of the bowl basket body 100. The frame 1 is provided to the side of the positioning component 2 for inspecting the side of the bowl basket body 100. The frame 1 is provided with an illumination component 5 for illuminating the bowl basket body 100. The illumination component 5 is located below and behind the second detection component 4. The frame 1 is also provided with a cover 11 for covering the positioning component 2, the first detection component 3, the second detection component 4 and the illumination component 5.

[0009] As described above, in a visual inspection device for a bowl basket, the two second detection components 4 and the lighting component 5 are symmetrically arranged on both sides of the positioning component 2, and the first detection component 3 is located between the two second detection components 4.

[0010] As described above, a visual inspection device for bowls and baskets includes a detection drive component 6 on the frame 1 for driving the first detection component 3 and the second detection component 4 to slide along the corresponding directions of the frame 1.

[0011] As described above, a visual inspection device for a bowl basket includes a detection drive assembly 6 comprising a Y-axis sliding block 62 mounted on a frame 1 and slidable along the Y-axis direction of the frame 1, a Y-axis drive member 61 for driving the Y-axis sliding block 62 to slide accordingly between the Y-axis sliding block 62 and the frame 1; an X-axis sliding block 64 mounted on the Y-axis sliding block 62 and slidable along the X-axis direction of the frame 1, an X-axis drive member 63 for driving the X-axis sliding block 64 to slide accordingly between the X-axis sliding block 64 and the Y-axis sliding block 62; a Z-axis sliding block 66 mounted on the X-axis sliding block 64 and slidable along the Z-axis direction of the frame 1, a Z-axis drive member 65 for driving the Z-axis sliding block 66 to slide accordingly between the Z-axis sliding block 66 and the X-axis sliding block 64; and a first detection assembly 3 mounted on the Z-axis sliding block 66.

[0012] In the visual inspection device for bowls and baskets described above, the second inspection component 4 is disposed on the Y-axis sliding block 62.

[0013] As described above, in a visual inspection device for a bowl basket, the second inspection component 4 includes a second mounting vertical plate 41 whose lower end is connected to a Y-axis sliding block 62. The second mounting vertical plate 41 is provided with a second connecting plate 42, the second connecting plate 42 is provided with a second mounting plate 43, the second mounting plate 43 is provided with a second inspection camera 44, and an angle adjustment structure 45 for adjusting the inspection angle of the second inspection camera 44 is provided between the second mounting plate 43 and the second connecting plate 42.

[0014] As described above, in a visual inspection device for a bowl basket, the second mounting plate 43 is rotatably connected to the second connecting plate 42; the angle adjustment structure 45 includes an adjustment arc groove 451 eccentrically provided on the second mounting plate 43, and an adjustment locking rod 452 for connecting with the adjustment locking hole of the second connecting plate 42 is provided in the adjustment arc groove 451.

[0015] As described above, in a visual inspection device for a bowl basket, the lighting assembly 5 includes a lighting mounting bracket 51 mounted on a frame 1 and a lighting lamp body 52 mounted on the lighting mounting bracket 51. An X-axis adjustment structure 53 is provided between the lighting mounting bracket 51 and the frame 1, allowing the lighting mounting bracket 51 to slide along the X-axis direction of the frame 1. A Z-axis adjustment structure 54 is provided between the lighting lamp body 52 and the lighting mounting bracket 51, allowing the lighting lamp body 52 to slide along the Z-axis direction of the frame 1.

[0016] As described above, in a visual inspection device for a bowl basket, the positioning component 2 includes a positioning slide plate 21 that can slide along the Y-axis of the frame 1. The positioning slide plate 21 is provided with a positioning card for positioning the main body 100 of the bowl basket. A positioning drive component 22 is provided between the positioning slide plate 21 and the frame 1 to drive the positioning slide plate 21 to slide accordingly. A positioning guide component 23 is provided between the positioning slide plate 21 and the frame 1 to guide the sliding path of the positioning slide plate 21. The side of the cover 11 is provided with a side opening 111 for the positioning slide plate 21 to pass through accordingly.

[0017] As described above, in a visual inspection device for a bowl basket, a telescopic shield 211 is provided between the side of the positioning slide plate 21 and the frame 1 to cover the positioning drive component 22 and the positioning guide component 23 respectively. One end of the telescopic shield 211 is connected to the frame 1, and the other end of the telescopic shield 211 is connected to the side of the positioning slide plate 21.

[0018] Compared with the prior art, the present invention has the following advantages:

[0019] 1. This utility model, by setting up a first detection component and a second detection component, performs inspections from the top and side of the main body of the bowl basket, respectively. This allows for a comprehensive inspection of whether the upper and side parts of the main body of the bowl basket are damaged or missing parts. The multi-angle detection method avoids blind spots and ensures that no potentially problematic part is missed, greatly improving the comprehensiveness and accuracy of the inspection and effectively guaranteeing the quality of the bowl basket. In addition, the lighting component is located below and behind the second detection component. This layout provides good lighting for the main body of the bowl basket, which helps the detection component to more accurately identify whether there are defects such as damage or missing parts in the main body of the bowl basket, improving the detection accuracy and reducing the risk of misjudgment and missed detection.

[0020] 2. This utility model completely covers the positioning component, the first detection component, the second detection component, and the lighting component with a cover, which provides excellent protection and prevents external impurities and dust from entering the equipment, thus avoiding interference with the normal operation of each component. At the same time, the cover can also protect the equipment from external collisions or damage, extend the service life of the equipment, and ensure that the detection equipment can operate stably and reliably under various environmental conditions, thus ensuring the continuity and stability of the production process.

[0021] 3. In this utility model, the second detection component is symmetrically distributed on both sides of the positioning component, which can capture the details of the main body of the bowl basket from different sides. It can perform more comprehensive and blind-spot-free detection of problems such as damage or missing parts that may occur on the side of the main body of the bowl basket. Furthermore, the first detection component is located between the two second detection components, which can form a relatively compact and complete detection layout. This allows the main body of the bowl basket to be detected from the top and both sides at the same time, effectively avoiding detection blind spots and improving the comprehensiveness and accuracy of the detection.

[0022] 4. This utility model enables the first and second detection components to slide along the corresponding directions of the frame through the detection drive component, allowing for flexible adjustment of the position of the detection components; when faced with bowl baskets of different specifications or shapes, it can quickly adapt to their size changes, align with the parts to be detected, and improve the versatility and adaptability of the equipment.

[0023] 5. To facilitate loading and unloading, the positioning slide is driven by a positioning drive component to move in and out of the cover accordingly. [Attached Image Description]

[0024] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0025] Figure 1 This is one of the perspective views of this utility model.

[0026] Figure 2 This is the second perspective view of the present invention.

[0027] Figure 3 This is the front view of the present invention.

[0028] Figure 4 This is a perspective view of the positioning component in this utility model.

[0029] Figure 5 for Figure 4 An enlarged diagram of A in the diagram.

[0030] Figure 6 This is a perspective view of the detection drive component in this utility model.

[0031] Figure 7 This is a perspective view of the second detection component in this utility model.

Detailed Implementation Methods

[0032] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0033] like Figure 1-7 As shown, this utility model discloses a visual inspection device for a bowl basket, including a frame 1. The frame 1 is provided with a positioning component 2 for clamping and positioning the main body 100 of the bowl basket. The frame 1 is provided above the positioning component 2 for inspecting the upper part of the main body 100 of the bowl basket. The frame 1 is provided to the side of the positioning component 2 for inspecting the side of the main body 100 of the bowl basket. The frame 1 is provided with an illumination component 5 for illuminating the main body 100 of the bowl basket. The illumination component 5 is located below and behind the second detection component 4. The frame 1 is also provided with a cover 11 for covering the positioning component 2, the first detection component 3, the second detection component 4 and the illumination component 5. This invention, by setting up a first detection component and a second detection component, can perform inspections from the top and side of the main body of the bowl basket, respectively. This allows for a comprehensive inspection of whether the upper and side parts of the bowl basket are damaged or missing parts. The multi-angle inspection method avoids blind spots and ensures that no potentially problematic area is missed, greatly improving the comprehensiveness and accuracy of the inspection and effectively guaranteeing the quality of the bowl basket. In addition, the lighting component is located below and behind the second detection component. This layout provides good supplementary lighting for the main body of the bowl basket, helping the detection component to more accurately identify whether there are defects such as damage or missing parts in the main body of the bowl basket, improving the inspection accuracy and reducing the risk of misjudgment and missed detection.

[0034] like Figure 2 , 3 As shown in Figures 6 and 7, the two second detection components 4 and the lighting component 5 are symmetrically arranged on both sides of the positioning component 2, and the first detection component 3 is located between the two second detection components 4. By symmetrically distributing the second detection components on both sides of the positioning component, the details of the main body of the basket can be captured from different sides in all directions. For problems such as damage or missing parts that may occur on the side of the main body of the basket, a more comprehensive and thorough inspection can be carried out. Furthermore, the first detection component is located between the two second detection components, which can form a relatively compact and complete inspection layout. This allows for simultaneous inspection of the main body of the basket from above and both sides, effectively avoiding blind spots and improving the comprehensiveness and accuracy of the inspection.

[0035] like Figure 2 , 3As shown in Figures 6 and 7, the frame 1 is provided with a detection drive component 6 for driving the first detection component 3 and the second detection component 4 to slide along the corresponding direction of the frame 1. The position of the detection components can be flexibly adjusted, and the device can quickly adapt to the size changes of the bowl basket body of different specifications or shapes, and align with the part to be detected, effectively improving the versatility and adaptability of the equipment.

[0036] like Figure 2 , 3 As shown in Figure 6, the detection drive assembly 6 includes a Y-axis sliding block 62 mounted on the frame 1 and slidable along the Y-axis direction of the frame 1. A Y-axis drive member 61 for driving the Y-axis sliding block 62 to slide is provided between the Y-axis sliding block 62 and the frame 1. An X-axis sliding block 64 mounted on the Y-axis sliding block 62 and slidable along the X-axis direction of the frame 1 is provided. An X-axis drive member 63 for driving the X-axis sliding block 64 to slide is provided between the X-axis sliding block 64 and the Y-axis sliding block 62. A Z-axis sliding block 66 mounted on the X-axis sliding block 64 and slidable along the Z-axis direction of the frame 1 is provided between the Z-axis sliding block 66 and the X-axis sliding block 64. A Z-axis drive member 65 for driving the Z-axis sliding block 66 to slide is provided between the Z-axis sliding block 66 and the X-axis sliding block 64. The first detection assembly 3 is mounted on the Z-axis sliding block 66. The detection drive assembly enables the first detection component to move flexibly in three-dimensional space via sliding blocks on the Y, X, and Z axes and corresponding drive components. This three-dimensional adjustability allows the first detection component to be precisely positioned at any detection location on the upper part of the basket body, greatly enhancing the flexibility of detection, whether in height, left and right position, or front and back position.

[0037] In this invention, the driving component can be a rodless cylinder, a telescopic cylinder, a motor lead screw drive, etc.

[0038] like Figure 2 , 3 As shown in Figures 6 and 7, the second detection component 4 is mounted on the Y-axis sliding block 62, allowing it to slide along the Y-axis direction. This increases the adjustability of the second detection component in the Y-axis direction, enabling it to more flexibly handle bowl basket bodies of different sizes and shapes.

[0039] like Figure 2 , 3As shown in Figures 6 and 7, the second detection component 4 includes a second mounting vertical plate 41 whose lower end is connected to a Y-axis sliding block 62. A second connecting plate 42 is mounted on the second mounting vertical plate 41, and a second mounting plate 43 is mounted on the second connecting plate 42. A second detection camera 44 is mounted on the second mounting plate 43. An angle adjustment structure 45 for adjusting the detection angle of the second detection camera 44 is provided between the second mounting plate 43 and the second connecting plate 42, allowing for flexible adjustment of the detection angle of the second detection camera, reducing blind spots, and improving detection efficiency. During the detection process, the camera angle can be quickly adjusted according to the actual shape of the basket body and the detection requirements, optimizing the detection path and achieving efficient detection.

[0040] like Figure 2 , 3 As shown in Figure 6, the second mounting plate 43 is rotatably connected to the second connecting plate 42. The angle adjustment structure 45 includes an adjustment arc groove 451 eccentrically disposed on the second mounting plate 43, and an adjustment locking rod 452 for connecting with the adjustment locking hole of the second connecting plate 42 is disposed within the adjustment arc groove 451. By cooperating with the adjustment arc groove and the adjustment locking rod, the detection angle of the second detection camera can be flexibly adjusted. When facing a basket body of different shapes or placement angles, the optimal detection angle can be quickly found, ensuring that the camera can fully capture image information of the side of the basket body, thereby improving the accuracy and reliability of the detection.

[0041] like Figure 7 As shown, the second connecting plate 42 is adjustablely connected to the second mounting vertical plate 41, thereby adjusting the lifting of the second detection camera.

[0042] like Figure 2-6 As shown, the lighting assembly 5 includes a lighting mounting bracket 51 mounted on the frame 1 and a lighting lamp body 52 mounted on the lighting mounting bracket 51. An X-axis adjustment structure 53 is provided between the lighting mounting bracket 51 and the frame 1, allowing the lighting mounting bracket 51 to slide along the X-axis direction of the frame 1. A Z-axis adjustment structure 54 is provided between the lighting lamp body 52 and the lighting mounting bracket 51, allowing the lighting lamp body 52 to slide along the Z-axis direction of the frame 1. Through the X-axis and Z-axis adjustment structures, the illumination angle and range of the lighting lamp can be precisely controlled. When inspecting basket bodies of different heights or depths, the position of the lighting lamp can be adjusted to ensure that the light illuminates the inspection area at the optimal angle, reducing shadows and reflections and improving inspection accuracy.

[0043] like Figure 5As shown, the X-axis adjustment structure 53 includes, but is not limited to, an adjustment slot 531 provided on the lighting mounting bracket 51. An adjustment locking rod is inserted into the adjustment slot 531 for locking with the adjustment locking hole of the frame 1. During adjustment, releasing the adjustment locking rod from the lighting mounting bracket 51 allows the lighting mounting bracket 51 to slide along the X-axis direction of the frame (approaching or moving away from the positioning component). The structure of the Z-axis adjustment structure 54 is the same as that of the X-axis adjustment structure 53, and will not be described further here.

[0044] like Figure 1-4 As shown, to facilitate loading and unloading, the positioning component 2 includes a positioning slide plate 21 that can slide along the Y-axis of the frame 1. The positioning slide plate 21 is provided with a positioning clip for positioning the basket body 100. A positioning drive component 22 is provided between the positioning slide plate 21 and the frame 1 to drive the positioning slide plate 21 to slide accordingly. A positioning guide component 23 is provided between the positioning slide plate 21 and the frame 1 to guide the sliding path of the positioning slide plate 21. The side of the cover 11 is provided with a side opening 111 for the positioning slide plate 21 to pass through. When the positioning clip positions the basket body to be inspected, the positioning drive component 22 drives the positioning slide plate 21 to slide into the inside of the cover 11 from the side opening 111 until it slides to the position to be inspected.

[0045] The positioning guide component 23 includes, but is not limited to, the use of a slider and a guide rail for guidance.

[0046] like Figure 1 , 2 As shown, a telescopic shielding cover 211 is provided between the side of the positioning slide plate 21 and the frame 1 to cover the positioning drive component 22 and the positioning guide component 23. One end of the telescopic shielding cover 211 is connected to the frame 1, and the other end is connected to the side of the positioning slide plate 21. The telescopic shielding cover covers the positioning drive component and the positioning guide component, effectively preventing external dust, debris, or liquids from entering these critical component areas, thus avoiding contamination or damage. In industrial environments, equipment is often affected by various environmental factors, such as dust, oil, and water stains. The installation of the telescopic shielding cover can greatly reduce the risk of damage to the positioning drive component and the positioning guide component from these factors, extend the service life of the components, and ensure the long-term stable operation of the equipment.

Claims

1. A bowl basket visual inspection apparatus, characterized by The system includes a frame (1), on which a positioning component (2) for clamping and positioning the main body (100) of the bowl basket is provided. On the frame (1) and above the positioning component (2), a first detection component (3) for detecting the upper part of the main body (100) of the bowl basket is provided. On the frame (1) and to the side of the positioning component (2), a second detection component (4) for detecting the side of the main body (100) of the bowl basket is provided. On the frame (1), a lighting component (5) for illuminating the main body (100) of the bowl basket is provided. The lighting component (5) is located below and behind the second detection component (4). The frame (1) also has a cover (11) for covering the positioning component (2), the first detection component (3), the second detection component (4) and the lighting component (5).

2. The visual inspection device for bowl baskets according to claim 1, characterized in that... The two second detection components (4) and the lighting component (5) are symmetrically arranged on both sides of the positioning component (2), and the first detection component (3) is located between the two second detection components (4).

3. The visual inspection apparatus for a bowl basket of claim 1, wherein The frame (1) is provided with a detection drive assembly (6) for driving the first detection assembly (3) and the second detection assembly (4) to slide along the corresponding directions of the frame (1).

4. The visual inspection apparatus for a bowl basket of claim 3, wherein The detection drive assembly (6) includes a Y-axis sliding block (62) mounted on the frame (1) and slidable along the Y-axis direction of the frame (1). A Y-axis drive component (61) is provided between the Y-axis sliding block (62) and the frame (1) to drive the Y-axis sliding block (62) to slide accordingly. An X-axis sliding block (64) is provided on the Y-axis sliding block (62) and slidable along the X-axis direction of the frame (1). The X-axis sliding block (64) and the Y-axis sliding block (62) are connected. An X-axis drive (63) is provided between the X-axis sliding block (64) and the X-axis sliding block (64) for driving the corresponding sliding action of the X-axis sliding block (64); a Z-axis sliding block (66) is provided on the X-axis sliding block (64) for sliding along the Z-axis direction of the frame (1); a Z-axis drive (65) is provided between the Z-axis sliding block (66) and the X-axis sliding block (64) for driving the corresponding sliding action of the Z-axis sliding block (66); the first detection component (3) is provided on the Z-axis sliding block (66).

5. The visual inspection apparatus for a bowl basket of claim 4, wherein The second detection component (4) is mounted on the Y-axis sliding block (62).

6. The visual inspection apparatus for a bowl basket of claim 5, wherein The second detection component (4) includes a second mounting vertical plate (41) whose lower end is connected to the Y-axis sliding block (62). The second mounting vertical plate (41) is provided with a second connecting plate (42). The second connecting plate (42) is provided with a second mounting plate (43). The second mounting plate (43) is provided with a second detection camera (44). An angle adjustment structure (45) for adjusting the detection angle of the second detection camera (44) is provided between the second mounting plate (43) and the second connecting plate (42).

7. The visual inspection apparatus for a bowl basket of claim 6, wherein The second mounting plate (43) is rotatably connected to the second connecting plate (42); the angle adjustment structure (45) includes an adjustment arc groove (451) eccentrically provided on the second mounting plate (43), and an adjustment locking rod (452) for connecting with the adjustment locking hole of the second connecting plate (42) is provided in the adjustment arc groove (451).

8. A visual inspection device for bowl baskets according to any one of claims 1-7, characterized in that... The lighting assembly (5) includes a lighting mounting bracket (51) mounted on the frame (1) and a lighting lamp body (52) mounted on the lighting mounting bracket (51). An X-axis adjustment structure (53) is provided between the lighting mounting bracket (51) and the frame (1) to allow the lighting mounting bracket (51) to slide along the X-axis direction of the frame (1). A Z-axis adjustment structure (54) is provided between the lighting lamp body (52) and the lighting mounting bracket (51) to allow the lighting lamp body (52) to slide along the Z-axis direction of the frame (1).

9. The visual inspection apparatus for a bowl basket according to any one of claims 1-7, wherein The positioning component (2) includes a positioning slide plate (21) that can slide along the Y-axis of the frame (1). The positioning slide plate (21) is provided with a positioning card for positioning the main body (100) of the bowl basket. A positioning drive (22) for driving the positioning slide plate (21) to slide accordingly is provided between the positioning slide plate (21) and the frame (1). A positioning guide component (23) for guiding the sliding path of the positioning slide plate (21) is provided between the positioning slide plate (21) and the frame (1). The side of the cover (11) is provided with a side opening (111) for the positioning slide plate (21) to pass through accordingly.

10. The visual inspection apparatus for a bowl basket of claim 9, wherein A shielding telescopic cover (211) is provided between the side of the positioning slide plate (21) and the frame (1) to shield the positioning drive component (22) and the positioning guide component (23) respectively. One end of the shielding telescopic cover (211) is connected to the frame (1), and the other end of the shielding telescopic cover (211) is connected to the side of the positioning slide plate (21).

Images